The present invention relates to a solar cell module with high portability.
In recent years, in order to protect the environment, solar cells have been widely spread. For example, there are a solar cell that has a large area in order to obtain a large output and a portable solar cell (for example, Patent Document 1). Patent Document 1 discloses a technique in which a solar cell module is provided so as to be attached to or detached from a portable power supply body. The portable power supply body has a shape that covers four sides and the bottom of the rectangular solar cell module.
Patent Document 2 discloses a structure in which a solar cell is provided on the external surface of a housing of a carrying case of an electronic apparatus.
Patent Document 3 discloses a structure in which a solar cell module is put into a plastic case, a rechargeable battery provided in the plastic case is charged by the solar cell module, and an electric outlet is connected to the rechargeable battery through a wiring line.
Patent Document 1: Japanese Patent Application Laid-Open (JP-A) No. 2006-24777
Patent Document 2: JP-A-63-164278
Patent Document 3: JP-A-2004-88043
In recent years, portable electronic apparatuses have been widely spread. Therefore, when the portability of the solar cell module is further improved, it is expected that a chance to use the solar cell module as a power supply of the portable electronic apparatus would increase. However, since the solar cell module disclosed in Patent Document 3 has the rechargeable battery therein, it is difficult to obtain sufficient portability.
The invention has been made in view of the above-mentioned problems and an object of the invention is to provide a solar cell module with high portability.
According to an aspect of the invention, a solar cell module includes a solar cell, a protective member, and a connecting portion. The protective member has the solar cell held therein and includes at least one side. The connecting portion extracts the output of the solar cell. Specifically, the connecting portion includes a terminal portion, a lead line, and an output connecting portion. The terminal portion is provided at one side of the protective member. The lead line is connected to the solar cell and is covered with the protective member and the terminal portion so as to be insulated. The output connecting portion is electrically connected to the lead line in the terminal portion and has a connection terminal connected to an external power supply adapter at one end thereof.
The end of the output connecting portion may be a two-core connector that can be connected to the power supply adapter.
According to another aspect of the invention, a solar cell module includes a solar cell, a protective member, and a connecting portion. The protective member is flexible and has the solar cell held therein. The connecting portion extracts the output of the solar cell. Specifically, the connecting portion includes a lead line, a through contact, and a wiring line. The lead line is connected to the solar cell and is held in the protective member. The through contact passes through the protective member and comes into contact with the lead line. The wiring line connects the through contact and a connection terminal connected to an external power supply adapter.
According to the invention, it is possible to provide a solar cell module with high portability.
a) and 13(b) are cross-sectional views taken along the line B-B′ of
Hereinafter, exemplary embodiments of the invention will be described with reference to the accompanying drawings. In all of the drawings, the same components are denoted by the same reference numerals and a description thereof will not be repeated.
The solar cell power generating unit 102 includes solar cells 110, a protective member 120, and a terminal portion 126. The solar cell 110 includes a substrate for forming a photoelectric conversion element and the photoelectric conversion element formed on the substrate. The protective member 120 has the solar cell 110 held therein. For example, the protective member 120 is formed by laminating two films, such as laminate films, with the solar cell 110 interposed therebetween. In this way, the protective member 120 protects both the front surface and the rear surface of the solar cell 110 and has at least one side. The front surface of the solar cell 110 is a light receiving surface. The terminal portion 126 is for extracting the output of the solar cell 110. The terminal portion 126 is provided at the edge (one side) of the protective member 120 and is connected to the solar cell 110 through a lead line 124 provided in the protective member 120.
The connecting member 104 supplies the output of the solar cell 110 to an external electronic component 200. In the example shown in
The output connecting portion 140 includes an output line. A portion of the output line including one end 142 is disposed in the covering member 130 and the other end 144, which is an output end of the output line, is disposed outside the covering member 130. The one end 142 of the output connecting portion 140 is connected to the terminal portion 126 and is then connected to the solar cell 110 through the terminal portion 126 and the lead line 124. In addition, the other end 144 of the output connecting portion 140 has a terminal for connection to the electronic component 200. The terminal is a two-core connector that can be connected to the power supply adapter and is based on a standard defined by, for example, IEC 60320/J60320. The electronic component 200 is, for example, an AC adapter of a portable electronic apparatus 220. The electronic apparatus 220 may be, for example, a notebook personal computer or other electronic apparatuses.
In this embodiment, the protective member 120 has a rectangular or square shape and the terminal portion 126 is provided at one side 121 of the protective member 120. In this case, as shown in
The solar cell 110 may be a flexible thin-film solar cell or a non-flexible solar cell. When the solar cell 110 is flexible, the solar cell 110 is, for example, a thin-film solar cell in which a photoelectric conversion layer is formed on a flexible substrate.
When the solar cell 110 is flexible, it is preferable that the protective member 120 be also flexible. When the protective member 120 includes a front-side protective member and a rear-side protective member, a fluorine resin film made of, for example, polyethylene tetrafluoroethylene (ETFE), poly(trifluoroethylene), or polyvinyl fluoride is used as the front-side protective member. In addition to the above-mentioned materials, a thin metal plate, such as a steel plate, an aluminum plate, or a stainless plate, a plastic plate, or an FRP plate may be used as the rear-side protective member.
In this embodiment, the solar cell power generating unit 102 includes a plurality of solar cells 110 connected in series to each other. In this case, it is preferable that an output voltage be higher than the minimum voltage (for example, 90 V) of the effective value of a commercial AC power supply. In the example shown in
The substrate 310 is an insulating substrate made of, for example, polyimide, polyamide, polyimide-amide, polyethylene naphthalate (PEN), polyethylene terephthalate (PET), polyetherimide (PEI), polyether ether ketone (PEEK), or polyether sulfone (PES).
The photoelectric conversion element 115 includes a lower electrode layer 111, a photoelectric conversion layer 112, and a transparent electrode layer 113 sequentially formed on one surface of the substrate 310. The photoelectric conversion layer 112 is, for example, a microcrystalline silicon layer or an amorphous silicon layer. In addition, the connection electrode layer 314 is formed on the opposite surface (rear surface) of the substrate 310. A plurality of divided photoelectric conversion elements 115 and divided connection electrode layers 314 are arranged in parallel to form the solar cell 110.
The photoelectric conversion elements 115 are arranged as a plurality of divided blocks on one surface of the substrate 310 and the connection electrode layers 314 are arranged as a plurality of divided blocks on the opposite surface of the substrate 310. The blocks of the photoelectric conversion elements 115 and the blocks of the connection electrode layers 314 deviate from each other such that one of the block of the photoelectric conversion element 115 and the block of the connection electrode layer 314 overlaps the gap between the other blocks, in a plan view.
A plurality of through holes, which are power collection holes 312, are arranged in the solar cell 110 and the transparent electrode layer 113 and the connection electrode layer 314 are electrically connected to each other by a conductive film provided on the inner walls of the power collection holes 312.
A connection hole 316 is provided in a portion of the photoelectric conversion layer on which the transparent electrode layer 113 is not formed. The lower electrode layer 111 and the connection electrode layer 314 are electrically connected to each other by a conductive provided on the inner walls of the connection holes 316.
The power collection holes 312 and the connection holes 316 connect the divided connection electrode layer 314 to the block of an adjacent connection electrode layer 314, and the block of the connection electrode layer 314 to which the connection hole 316 is connected is connected to the power collection hole 312 of the block of an adjacent photoelectric conversion element 115. Therefore, adjacent blocks of the photoelectric conversion elements 115 are connected in series to each other.
The SCAF structure makes it possible to reduce the size of a multi-stage series connection structure while obtaining a sufficiently insulation performance. Therefore, it is possible to obtain a high voltage (about 100 V) from a small solar cell module.
The lead line 124a, for example, a copper foil lead line, is drawn from the other surface (in
A portion of the lead line 124a that is drawn to the outside of the substrate 310 is held in the protective member 120. That is, the portion of the lead line 124a is interposed between the front-side protective member 120a and the rear-side protective member 120b. In this structure, in the protective members 120a and 120b, at least one surface that comes into contact with the lead line 124 has an insulating property. Therefore, even when the output voltage of the lead line 124 is high, it is possible to ensure an insulating property.
a) is a cross-sectional view taken along the line A-A′ of
The covering member 130 may have other shapes. For example, as shown in
Next, the operation and effect of this embodiment will be described. In this embodiment, the lead line 124 is covered with the protective member 120 so as to be insulated and the terminal portion 126 (126a and 126b) is covered with the covering member 130 so as to be insulated. Therefore, even when the output voltage of the solar cell power generating unit 102 is high, it is possible to ensure the insulation of the lead line 124. As a result, it is possible to supply the output of the solar cell power generating unit 102 to the power supply adapter without any change.
The connecting member 104 for extracting the output of the solar cell power generating unit 102 is provided only in a portion of the edge of the solar cell power generating unit 102. Therefore, it is possible to reduce the size of the solar cell module 100. The connecting member 104 makes it possible to carry the solar cell module 100 without contacting the solar cell power generating unit 102. This effect is noticeable when the covering member 130 is provided so as to have the protective member 120 interposed between both sides thereof in the vertical direction, as shown in
When the protective member 120 of the solar cell power generating unit 102 has a rectangular or square shape and the covering member 130 of the connecting member 104 is provided over the entire length of the one side 121 of the protective member 120, it is easy to carry the solar cell module 100. When the output connecting portion 140 of the connecting member 104 extends from the end surface 132 of the covering member 130 which intersects the one side 121 of the protective member 120, the connecting member 104 can prevent the output connecting portion 140 from interfering with the hand of the user.
When both the solar cell 110 and the protective member 120 of the solar cell power generating unit 102 are flexible and the solar cell module 100 is carried, it is possible to wind the solar cell power generating unit 102 on the covering member 130 of the connecting member 104. Therefore, the portability of the solar cell module 100 is further improved.
When the other end 144 of the output connecting portion 140 of the connecting member 104 has a two-core connector that can be connected to a power supply adapter of an electronic apparatus, for example, a terminal based on a standard defined by IEC 60320/J60320, the other end 144 can be inserted into an AC adapter attached to the portable electronic apparatus 220, such as a notebook personal computer, without any change. Therefore, since the output of the solar cell module 100 is higher than the minimum voltage of the effective value of a commercial AC power supply, it is possible to use only the solar cell module 100 as the power supply (including a power supply for charging) of the electronic apparatus, without using another power supply adapter. In particular, when the electronic apparatus is carried and there is no commercial AC power supply in the neighborhood, the effect of using the solar cell module 100 as a power supply for the electronic apparatus is noticeable.
In this embodiment, it is possible to obtain the same effect as that in the first embodiment.
In this embodiment, it is possible to obtain the same effect as that in the first embodiment. When both the solar cell 110 and the protective member 120 are flexible, it is possible to wind the solar cell power generating unit 102 on the covering member 130 and carry the solar cell power generating unit 102. In this case, the solar cell power generating unit 102 is likely to be curled. In contrast, in this embodiment, the weight 141 is provided in the solar cell power generating unit 102. Therefore, even though the solar cell power generating unit 102 is curled, it is possible to easily uncurl the solar cell power generating unit 102 when the solar cell module 100 is used.
In this embodiment, it is possible to obtain the same effect as that in the third embodiment.
In this embodiment, the solar cell power generating unit 102 has terminal portions 126a and 126b on an end surface forming the one side 121 of the protective member 120. The terminal portions 126a and 126b have different cross-sectional shapes.
The covering member 130 of the connecting member 104 has a concave portion 134 which is formed in an end surface facing the one side 121 of the protective member 120 and into which the one side 121 is inserted. Terminals 142a and 142b into which the terminal portions 126a and 126b are inserted are formed in the bottom of the concave portion 134. The terminals 142a and 142b form one end of the output connecting portion 140. As described above, since the terminal portions 126a and 126b have different cross-sectional shapes, the terminals 142a and 142b also have different cross-sectional shapes.
In this embodiment, it is possible to obtain the same effect as that in the first embodiment. In addition, since the connecting member 104 can be removed from the solar cell power generating unit 102, the portability of the solar cell module 100 is further improved.
Since the terminal portions 126a and 126b have different cross-sectional shapes, it is possible to prevent the connecting member 104 from being attached to the solar cell power generating unit 102 in a different direction.
In
First, the terminal portions 126a and 126b of the solar cell power generating unit 102 are provided on the upper surface of the protective member 120. The terminals 142a and 142b of the connecting member 104 are provided in the upper surface of the concave portion 134 in
In this embodiment, it is possible to obtain the same effect as that in the fifth embodiment. With the connecting member 104 attached to the solar cell power generating unit 102, the connecting member 104 is less likely to be taken off from the solar cell power generating unit 102.
In this embodiment, the covering member 130 does not have the concave portion 134 shown in
In this embodiment, it is possible to obtain the same effect as that in the fifth embodiment. In addition, it is easy to attach or detach the connecting member 104 to or from the solar cell power generating unit 102.
First, a first connector 136 is provided at one end of the covering member 130 and a second connector 138 is provided at the other end of the covering member 130. The second connector 138 has a shape different from that of the first connector 136 and is coupled to the first connector 136.
Two wiring lines 135 are provided in the covering member 130. Each of the two wiring lines 135 has one end that is disposed in the first connector 136 and the other end that is disposed in the second connector 138. The terminal portion 126 of the lead line 124 is connected between the one end and the other end of the wiring line 135. That is, one of the wiring lines 135 is connected to one of two lead lines 124 and the other wiring line 135 is connected to the other lead line 124. The two wiring lines 135 serve as output lines of the solar cell 110.
A wiring line 145 can be connected to the first connector 136. A terminal 146 for connection to the electronic component 200 is attached to the end of the wiring line 145. The terminal 146 has the same structure as the terminal provided at the other end 144 in the first embodiment.
In this structure, when the first connector 136 of the first solar cell module 100 is coupled to the second connector 138 of the second solar cell module 100, the wiring lines 135 of the first solar cell module 100 are connected to the wiring lines 135 of the second solar cell module 100, and the first solar cell module 100 and the second solar cell module 100 are connected in parallel to each other.
Therefore, according to this embodiment, it is possible to obtain the same effect as that of the first to seventh embodiments and increase the power supply capacity of the solar cell module 100.
The solar cell module 100 according to this embodiment has the same structure as the solar cell module 100 according to any one of the first to fourth embodiments except for a structure for extracting the output of the solar cell 110.
First, the entire lead line 124 is covered with the protective member 120. The output of the solar cells 110 is connected to the output lines of the output connecting portion 140 through two through contacts 410 that pass through the protective member 120.
Specifically, the two through contacts 410 are provided in one housing 400. Connectors 430 are provided on the side surface of the housing 400 and are connected to the output lines of the output connecting portion 140. The connectors 430 and the through contacts 410 are connected to each other through wiring lines 420 provided in the housing 400.
a) and 13(b) are cross-sectional views taken along the line B-B′ of
As shown in
Specifically, the through contact 410 includes two through contacts 412 and 414. The through contacts 412 and 414 are provided in two inner surfaces of the concave portion 402 which face each other. The through contacts 412 and 414 are provided at a position where they face each other with the lead line 124 interposed therebetween, when the protective member 120 is inserted into the concave portion 402.
As shown in
After the through contacts 412 and 414 are connected to the lead line 124, an insulating cap member 404 is attached to the housing 400. The cap member 404 has a shape that covers the outside of the housing 400. In this way, even when the housing 400 is electrically connected to the through contacts 412 and 414 or the wiring line 420, the user does not receive an electric shock.
In this embodiment, it is possible to obtain the same effect as that in the first embodiment.
The switching element 440 is provided between the lead line 124 and the other end 144 of the positive wiring line 420 at which a connection terminal is provided. The switching element 440 turns on or off the connection between the through contact 412 and the connector 430.
The detecting unit 450 is provided at the connection terminal of the other end 144 of the output connecting portion 140 and detects the connection of the connection terminal to an electronic component 200 such as a power supply adapter. The detecting unit 450 is, for example, a protruding switching element. When the connection terminal is connected to the electronic component 200, the protruding portion is pressed by the electronic component 200 and the detecting unit 450 detects that the connection terminal is connected to the electronic component 200. The detecting unit 450 also detects the disconnection of the connection terminal from the electronic component 200.
The switching control unit 460 is provided in the housing 400. When the detecting unit 450 detects that the connection terminal is connected to the electronic component 200, the switching control unit 460 turns on the switching element 440. When the detecting unit 450 detects that the connection terminal is disconnected from the electronic component 200, the switching control unit 460 turns off the switching element 440. The detection result of the detecting unit 450 is transmitted to the switching control unit 460 by, for example, wireless communication.
In this embodiment, it is possible to obtain the same effect as that in the ninth embodiment. In addition, since the switching element 440 is turned on when the connection terminal is connected to the electronic component 200, the stability of the solar cell module 100 is improved.
First, an overpower protection circuit 127 is provided in the covering member 130. The overpower protection circuit 127 is provided between the lead line 124 and the other end 144 of the output connecting portion 140 and protects the electronic component 200 (shown in
In addition, the switching element 440 and the switching control unit 460 are provided in the covering member 130, and the detecting unit 450 is provided at a connection terminal of the other end 144 of the output connecting portion 140. The switching element 440, the detecting unit 450, and the switching control unit 460 have the same structure as those in the tenth embodiment.
In this embodiment, it is possible to obtain the same effect as that in the first embodiment. In addition, since the overpower protection circuit 127 is provided, it is possible to protect the electronic component 200 and the electronic apparatus 220 from overvoltage or overcurrent.
Similar to the tenth embodiment, the switching element 440 is turned on when the connection terminal is connected to the electronic component 200. Therefore, the stability of the solar cell module 100 is improved.
The power supply stabilizing circuit 128 is, for example, a power conditioner. When the output voltage of the solar cell module 100 is higher than a rated voltage, the power supply stabilizing circuit 128 reduces the voltage. When the output voltage is lower than the rated output, the power supply stabilizing circuit 128 stops outputting.
In this embodiment, it is possible to obtain the same effect as that in the first embodiment. In addition, since the power supply stabilizing circuit 128 is provided, it is possible to stabilize the output of the solar cell module 100.
The embodiments of the invention have been described above with reference to the drawings. However, the embodiments of the invention are illustrative and various structures other than the above-described embodiments may be used.
Priority is claimed on Japanese Patent Application No. 2009-065897, filed Mar. 18, 2009, the content of which is incorporated herein by reference.
Number | Date | Country | Kind |
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2009-065897 | Mar 2009 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2010/001911 | 3/17/2010 | WO | 00 | 10/24/2011 |