This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2014-192254, filed on Sep. 22, 2014; the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to a solar cell module.
Research and development of solar cell modules are being performed. When light is directly incident on a solar cell panel of a solar cell module, that is, when concentration of the light is not performed, the solar cell panel can absorb light from a relatively wide range of angles; but the solar cell panel must have a relatively wide surface area. Therefore, the solar cell module is expensive.
There is a possibility that the cost per surface area of the solar cell module can be reduced by combining the solar cell panel with an inexpensive concentrator. A condensing lens, a concentrator called a CPC (Compound Parabolic Concentrator), etc., may be used as technology for combining the concentrator and the solar cell panel. However, when the condensing lens or the CPC is used in the solar cell module, a drive device becomes necessary to drive the solar cell panel to follow the sun because the orientation of the light of the sun changes according to the season, the time, etc. Therefore, the solar cell module is expensive.
There is a possibility that the cost per surface area of the solar cell module can be reduced by reducing the surface area of the solar cell panel. To reduce the surface area of the solar cell panel, it is desirable to improve the concentration ratio of the solar cell module.
According to one embodiment, a solar cell module includes a solar cell panel and a concentrator. The solar cell panel includes a solar cell. The concentrator reflects light incident from the outside and irradiates the light onto the solar cell. The concentrator has a first surface and a second surface. The first surface reflects light incident at a first incident angle and irradiates the light incident at the first incident angle onto a first portion within the area of the solar cell. The second surface reflects light incident at a second incident angle and irradiates the light incident at the second incident angle onto a second portion within the area of the solar cell. The second incident angle is different from the first incident angle. The second portion is different from the first portion. The first surface and the second surface are asymmetric as viewed from the solar cell.
Various embodiments will be described hereinafter with reference to the accompanying drawings.
The drawings are schematic or conceptual; and the relationships between the thicknesses and widths of portions, the proportions of sizes between portions, etc., are not necessarily the same as the actual values thereof. The dimensions and/or the proportions may be illustrated differently between the drawings, even in the case where the same portion is illustrated.
In the drawings and the specification of the application, components similar to those described in regard to a drawing thereinabove are marked with like reference numerals, and a detailed description is omitted as appropriate.
The solar cell module 100 according to the embodiment includes a solar cell panel 110 and a concentrator 120 and is mounted, for example, on a roof 221 facing south, etc.
The solar cell panel 110 includes a solar cell 111. For example, the solar cell 111 is disposed in the interior of the solar cell panel 110. The solar cell panel 110 (the solar cell 111) converts incident light into electrical power.
Two solar cell panels 110 and two concentrators 120 are provided in the solar cell module 100 shown in
As shown in
As shown in
As described above, the first light concentration plate 121 and the second light concentration plate 122 have parabolic surfaces. For example, when the formula expressing a parabola is y=x2/(4p), the light that is incident parallel to the y-axis concentrates at the focal point (0, p) of the parabola. The concentration of light is possible by using this property of the parabola. Specifically, the first light concentration plate 121 and the second light concentration plate 122 are mounted so that the focal point (0, p) is included within the area of the solar cell panel 110 (or the solar cell 111).
The focal point of the first surface 123 of the first light concentration plate 121 exists in a first portion within the area of the solar cell panel 110 (or the solar cell 111). The focal point of the second surface 124 of the second light concentration plate 122 exists in a second portion within the area of the solar cell panel 110 (or the solar cell 111). The second portion is different from the first portion. More favorably, the focal point of the first surface 123 of the first light concentration plate 121 is positioned at a first edge portion of the solar cell panel 110 (or the solar cell 111). More favorably, the focal point of the second surface 124 of the second light concentration plate 122 is positioned at a second edge portion of the solar cell panel 110 (or the solar cell 111).
This will now be described further with reference to the drawings.
In the specification of the application, the “edge portion” includes not only the edge of some object, but also a portion that is inside the object in an area from the edge such that the ratio of the distance from the edge to the length in a prescribed direction of the object is within 10%, and/or a portion that is outside the object in an area from the edge such that the ratio of the distance from the edge to the length in the prescribed direction of the object is within 5%.
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
The light 211 that is reflected at the parabolas will now be described further.
As shown in
Here, the rotation matrix for rotating x counterclockwise by an angle θ to obtain X and rotating y counterclockwise by the angle θ to obtain Y is expressed by the following formula.
When the first axis 171 is taken to be the y-axis, the formula expressing the first parabola 161 is as follows.
When the second axis 172 is taken to be the y-axis, the formula expressing the second parabola 162 is as follows.
In Formula (2) and Formula (3), a is the width of the solar cell 111. In Formula (2), the angle θ is the incident angle A12 of the light of the sun 210 at the minimum solar elevation A11. In Formula (3), an angle φ is the incident angle A14 of the light of the sun 210 at the maximum solar elevation A13.
Then, the first axis 171 is converted to a first y-axis 176 by rotating in the clockwise direction by the angle θ and by adjusting the origin position. The first axis 171 is converted to the first y-axis 176 and the origin position is adjusted as follows.
When the second axis 172 is converted to a second y-axis 177, the second axis 172 is rotated in the clockwise direction by the angle φ; and the origin position is adjusted. The second axis 172 is converted to the second y-axis 177 and the origin position is adjusted as follows.
In the case where a refractive index layer having a refractive index n is provided, the formula θ′=sin−1(sin(θ)/n) holds. In such a case, the refractive index (nambient air) of the ambient air is taken to be 1. Details of the refractive index layer are described below.
In the solar cell module 100 according to the embodiment as shown in
The focal point 166 of the first parabola 161 exists in a first portion 113 within the area of the solar cell panel 110 (or the solar cell 111). The focal point 167 of the second parabola 162 exists in a second portion 114 within the area of the solar cell panel 110 (or the solar cell 111). The second portion 114 is different from the first portion 113. More favorably, the focal point 166 of the first parabola 161 is positioned at a first edge portion 115 of the solar cell panel 110 (or the solar cell 111). More favorably, the focal point 167 of the second parabola 162 is positioned at a second edge portion 116 of the solar cell panel 110 (or the solar cell 111). The “edge portion” is as described above in regard to
According to the embodiment, all of the light 211 of the sun 210 between the minimum solar elevation A11 and the maximum solar elevation A13 is incident on the solar cell panel 110. By using the first light concentration plate 121 and the second light concentration plate 122 that are asymmetric to each other as viewed from the solar cell panel 110, for example, the solar cell module 100 can be mounted on a roof facing north, which is relatively unsuitable for utilizing sunlight. The solar cell module 100 according to the embodiment includes the first light concentration plate 121 described above and the second light concentration plate 122 described above. Thereby, compared to the case where the solar cell module 100 does not include the first light concentration plate 121 and the second light concentration plate 122, the concentration ratio is improved; and the surface area of the solar cell panel 110 can be reduced.
The concentration ratio is expressed by d/a using the width a of the solar cell 111 and the pitch d of the solar cell 111 (referring to
The maximum concentration ratio is obtained when the focal point 166 of the first parabola 161 is positioned at the first edge portion 115, and the focal point 167 of the second parabola 162 is positioned at the second edge portion 116. Thereby, the solar cell 111 and the solar cell panel 110 can be minimized.
The parabolic surface configuration of the concentrator 120 is a basic geometrical configuration. Therefore, the fabrication of the concentrator 120 is relatively easy.
According to the embodiment, the solar cell module 100 can perform similar operations year round. Thereby, it is unnecessary for the solar cell panel 110 to follow the sun 210 according to the season. Therefore, a drive device to drive the solar cell panel 110 or the like is unnecessary.
The solar cell module 100 according to the embodiment includes the solar cell panel 110 and the concentrator 120. The solar cell panel 110 has a first cell surface 111f1. The first cell surface 111f1 includes the first portion 113 and the second portion 114.
The concentrator 120 has the first surface 123, and the second surface 124 that is separated from the first surface 123. A first light 211a that is incident on the first surface 123 at a first incident angle A11 is incident on the first portion 113. A second light 211b that is incident on the second surface 124 at the second incident angle A14 is incident on the second portion 114.
The first surface 123 includes the first parabola 161 where the first surface 123 intersects a first perpendicular plane 111f1v perpendicular to the first cell surface 111f1. The first perpendicular plane 111f1v includes a direction from the first portion 113 toward the second portion 114. The second surface 124 includes the second parabola 162 where the second surface 124 intersects the first perpendicular plane 111f1v.
A first point 161a on the first parabola 161 and a second point 162a on the second parabola 162 are asymmetric with respect to a second perpendicular plane 111f2v perpendicular to the first cell surface 111f1 and the first perpendicular plane 111f1v.
The first portion 113 includes a first focal point 161p of the first parabola 161. The second portion 114 includes a second focal point 162p of the second parabola 162. The solar cell 111 includes the first edge portion 115 and the second edge portion 116. The first edge portion 115 includes the first focal point 161p of the first parabola 161. The second edge portion 116 includes the second focal point 162p of the second parabola 162.
The first surface 123 has a first concave surface 123u. The second surface 124 has a second concave surface 124u. The first concave surface 123u opposes the second concave surface 124u.
The first incident angle A11 is the one-year maximum value of the angle between the sunlight and a direction perpendicular to the ground surface. The second incident angle A14 is the one-year minimum value of the angle between the sunlight and the direction perpendicular to the ground surface.
The concentrator 120 includes the first light concentration plate 121 that has the first surface 123, and the second light concentration plate 122 that has the second surface 124.
In the example shown in
In the example, the height h is expressed by h=a·sin(θm−θmin) for the first light concentration plate 125 and for the second light concentration plate 126. The concentration ratio is expressed by 1+cos(θmax−θmin)−h/a/tan(θmax).
The angle θmin, the angle θmax, and the width a of the solar cell 111 are set respectively so that θmin=30 degrees, θmax=80 degrees, and a=4 centimeters (cm).
In such a case, the height h is h=3.06 cm. The concentration ratio is about 1.508.
In the case where a second concentrator 126a is employed as shown in
When employing a second concentrator 126c, a relatively large portion of the light 211 reflected by the second concentrator 126c is radiated outside the solar cell panel 110 without being incident on the solar cell panel 110. Therefore, the second concentrator 126c has room for improvement.
When employing a second concentrator 126b, a relatively large portion of the light 211 reflected by the second concentrator 126b is incident on the solar cell panel 110. Therefore, for the second concentrator 126b, there is room for improvement for increasing the concentration ratio.
In the example, there is a limiting formula for the width a of the solar cell 111, the height h of the first light concentration plate 125 and the second light concentration plate 126, and the angles θmin and θmax.
In the case where the first light concentration plate 125 and the second light concentration plate 126 have planar configurations, focal points such as those of parabolas do not exist. Therefore, compared to the case where the first light concentration plate 125 and the second light concentration plate 126 have parabolic surface configurations, the light 211 can be dispersed.
Another embodiment will now be described with reference to the drawings.
The solar cell module 100a according to the embodiment includes the solar cell panel 110 and a concentrator 130.
The solar cell panel 110 is as described above in regard to
Two solar cell panels 110 and two concentrators 130 are provided in the solar cell module 100a shown in
In the embodiment described above in regard to
By reducing the reflecting surface area in the embodiment, the reflection loss is reduced; and the concentration ratio is improved further.
The refractive index of the concentrator 130 is higher than the refractive index of the ambient air. That is, the concentrator 130 includes a so-called high refractive index material. For example, a polymethylmethacrylate resin (an acrylic resin (PMMA)) or the like is used as the material of the concentrator 130. For example, the concentrator 130 is formed by injection molding, etc. As shown in
It is favorable for the light 211 to undergo total internal reflection for at least a portion of the surfaces (the first surface 131 and the second surface 132) of the concentrator 130. It is unnecessary to provide a mirror coating on the surface of the concentrator 130 in the region where the light 211 undergoes total internal reflection. Thereby, in the region where the light 211 undergoes total internal reflection, the reflection loss can be reduced.
In the embodiment, the mirror coating is not eliminated for the entire first surface 131 and the entire second surface 132. As described above in regard to
As described above, the concentrator 130 includes the high refractive index material. Thereby, the incident angle of the light 211 can be relaxed.
This will now be described further with reference to the drawings.
Because the refractive index of the concentrator 130 is higher than the refractive index of the ambient air, a refraction angle A22 is smaller than an incident angle A21 as shown in
To further increase the range of the incident angles of the light 211, it is more favorable to increase the clarity of the concentrator 130. Also, to further increase the range of the incident angles of the light 211, it is more favorable to use a material having a higher refractive index as the material of the concentrator 130. The trapping effect of the light 211 can be increased by gradually reducing the refractive index from the interior of the concentrator 130 toward the outside.
The solar cell module 100a on the right side of
The solar cell module 100a on the left side of
For example, silver (Ag), aluminum (Al), etc., may be used as the material of the mirror coating 135.
For the parabolic surface of the concentrator 130, the light for which it is most difficult to undergo total internal reflection is the light that is parallel to the axis of the parabola. As shown in
The conditions at which the light 211 parallel to the axis 173 of the parabola undergoes total internal reflection is expressed by the following formula, where n is the refractive index of the concentrator 130, and the formula of the parabola is y=x2/(4p).
In Formula (6), p is the value of the focal point of the parabola. In the case where the second surface 132 is asymmetric to the first surface 131 as viewed from the solar cell panel 110, the value p of the focal point of the first surface 131 is different from the value p of the focal point of the second surface 132.
In the case where the tilt of the solar cell panel 110 is steep, the conditions of the solar cell panel 110 change. This will now be described with reference to the drawings.
The solar elevation of the sun 210a shown in
In
Therefore, in such a case, the angle of the first surface 131 and the like are modified appropriately according to the tilt angle of the location (e.g., the land, the roof, etc.) where the solar cell panel 110 is mounted.
For example, as shown in
In the example, it is assumed that the solar cell panel 110 is mounted at a flat location.
Returning now to
Three solar cell modules 100a are connected in the example shown in
PMMA, etc., may be used as the material of the concentrator 130. The refractive index of PMMA is 1.493. The concentrator 130 includes a plate unit 133. The plate unit 133 suppresses the mutual-separation of the multiple concentrators 130 that would cause the multiple concentrators 130 to become separate bodies. A thickness D1 of the plate unit 133 is, for example, about 0.5 cm.
In the example shown in
For example, the minimum solar elevation A11 of the sun 210 is taken to be 30 degrees; and the maximum solar elevation A13 of the sun 210 is taken to be 80 degrees. In such a case, the incident angle of the light 211 of the sun 210 at the maximum solar elevation A13 is 10 degrees. The incident angle of the light 211 of the sun 210 at the minimum solar elevation A11 is 60 degrees. In the case where the material of the concentrator 130 is PMMA, the refractive index of the PMMA is 1.493; and therefore, the substantial incident angle in the interior of the concentrator 130 is not less than 6.68 degrees and not more than 35.45 degrees.
The width a of the solar cell 111 is set to 4 cm. The thickness D1 of the plate unit 133 is set to 0.5 cm; and a dimension D2 between the solar cell panel 110 and the lower portion of the plate unit 133 is set to 3.5 cm. 100 nanometers (nm) of MgF2 is deposited on the upper surface of the plate unit 133.
From calculations based on such conditions, total internal reflection does not occur in the region where the height of the first surface 131 is 2.83 cm or less. On the other hand, total internal reflection occurs in the region where the height of the first surface 131 is higher than 2.83 cm. Therefore, in the example shown in
In the example shown in
The anti-reflection film will now be described further with reference to the drawings.
In the examples shown in
It is unfavorable for the light 211 passing through the interior of the concentrator 130 and traveling toward the solar cell panel 110 to be reflected at the interface between the concentrator 130 and the solar cell panel 110 as illustrated by arrow A31 shown in
Therefore, in the example shown in
It is more favorable for the refractive index of the second anti-reflection film 145 to satisfy the following formula.
nm=(nc·np)1/2 Formula (7)
It is more favorable for a thickness tm of the second anti-reflection film 145 to satisfy the following formula.
tm=λ/(4·(nc·np)1/2) Formula (8)
In Formula (8), λ is the wavelength of the light 211. The unit of the thickness tm is nanometers (nm).
For example, in the case where the refractive index nc of the solar cell 111 is 3.7 (silicon (Si)) and the refractive index np of the concentrator 130 is 1.5, it is more favorable for the refractive index nm of the second anti-reflection film 145 to be about 2.35 (TiO2, SrTiO3, etc.). Or, in the case where, for example, the refractive index nc of the solar cell 111 is 3.7 (silicon (Si)) and, for example, the refractive index np of the concentrator 130 using a reflection plate is 1, it is more favorable for the refractive index nm of the second anti-reflection film 145 to be about 1.9 (Si3N4, etc.).
Thereby, the reflections of the light 211 at the surface of the concentrator 130 are suppressed; and the light 211 can be guided efficiently toward the solar cell panel 110.
Two solar cell modules 100a are connected in the example shown in
The minimum solar elevation A11 of the sun 210 is taken to be 30 degrees; and the maximum solar elevation A13 of the sun 210 is taken to be 80 degrees. In such a case, the incident angle of the light 211 of the sun 210 at the maximum solar elevation A13 is 10 degrees. The incident angle of the light 211 of the sun 210 at the minimum solar elevation A11 is 60 degrees.
The refractive index np of the concentrator 130 is set to 1.493 (PMMA). Here, the light 211 is refracted when incident on the concentrator 130. Therefore, the substantial incident angle of the interior of the concentrator 130 is not less than 6.68 degrees and not more than 35.45 degrees. That is, a minimum substantial incident angle A23 shown in
The width a of the solar cell 111 is set to 4 cm. The thickness D1 of the plate unit 133 of the concentrator 130 is set to 0.5 cm. The dimension D2 between the solar cell panel 110 and the lower portion of the plate unit 133 is set to 3.5 cm. In such a case, the ideal concentration ratio (d/a) is about 2.06.
The mirror coating 135 is provided on the first surface 131 of the solar cell module 100a on the left side of
The first surface 123 includes a third portion 123c and a fourth portion 123d. The second surface 124 includes a fifth portion 124e and a sixth portion 124f. The distance between the third portion 123c and the solar cell 111 is shorter than the distance between the fourth portion 123d and the solar cell 111. The distance between the fifth portion 124e and the solar cell 111 is shorter than the distance between the sixth portion 124f and the solar cell 111. A distance D12 between the fourth portion 123d and the sixth portion 124f is longer than a distance D11 between the third portion 123c and the fifth portion 124e.
The first surface 123 includes the third region F3. The second surface 124 includes a fourth region F4. The first light 211a that is incident on the first surface 123 undergoes total internal reflection in the third region F3. The second light 211b that is incident on the second surface 124 undergoes total internal reflection in the fourth region F4.
The solar cell module 100 according to the embodiment further includes a first mirror coating layer 135a and a second mirror coating layer 135b. The first surface 123 further includes the first region F1. The second surface 124 further includes the second region F2. The first mirror coating layer 135a is provided in the first region F1. The second mirror coating layer 135b is provided in the second region F2.
The solar cell module 100 according to the embodiment further includes the first reflection suppression film 143. The first light 211a passes through the first reflection suppression film 143 to be incident on the first surface 123. The second light 211b passes through the first reflection suppression film 143 to be incident on the second surface 124.
The refractive index of the first reflection suppression film 143 is lower than the refractive index of the concentrator 130.
The solar cell module 100 according to the embodiment further includes the second anti-reflection film 145. The second anti-reflection film 145 is provided between the first reflection suppression film 143 and the solar cell panel 110. The first light 211a passes through the second reflection suppression film 145 to be incident on the first portion 113. The second light 211b passes through the second reflection suppression film 145 to be incident on the second portion 114.
The refractive index of the second reflection suppression film 145 is higher than the refractive index of the concentrator 130 and lower than the refractive index of the solar cell 111.
One of the first mirror coating layer 135a or the second mirror coating layer 135b includes one of silver or aluminum.
In the example shown in
As described above in regard to
However, the light 211 of the sun 210 of a prescribed elevation from the minimum solar elevation A11 (e.g., the light 211 substantially parallel to the first axis 171) is shielded by the second surface 132 of the solar cell module 100a on the left side. Therefore, the light of the sun 210 of an elevation relatively proximal to the minimum solar elevation A11 that can be incident on the concentrator 130 is light 213 shown in
Even in such a case, the mirror coating 135 is provided on the first surface 131 of the solar cell module 100a on the left side. As illustrated by arrow A33 shown in
In the example shown in
In such a case, light 215 of the maximum incident angle may not be able to reach the region where the mirror coating 135 is provided. The light 215 of the maximum incident angle is parallel to the first axis 171. In other words, the light 215 of the maximum incident angle is the light of the sun 210 at the minimum solar elevation A11. Therefore, in the example shown in
The solar cell module 100a shown in
The first anti-reflection film 143 is provided on the upper surface of the plate unit 133 of the concentrator 130. The material of the first anti-reflection film 143 is MgF2. The first anti-reflection film 143 has a rectangular configuration. A length D4 of one side of the first anti-reflection film 143 is 4 cm. A length D5 of another side of the first anti-reflection film 143 intersecting the one side is 8.3 cm. The thickness of the first anti-reflection film 143 is 100 nm.
The second anti-reflection film 145 is provided between the concentrator 130 and the solar cell panel 110. The material of the second anti-reflection film 145 is TiO2. The thickness of the second anti-reflection film 145 is 60 nm.
As the mirror coating 135, a portion in which aluminum is vapor-deposited is provided in the first surface 131. In the example, the relationship between the incident angle An and the light amount Lg is investigated for the case where the aluminum is vapor-deposited on the entire first surface 131, the case where the aluminum is vapor-deposited on a portion of the first surface 131, and the case where the aluminum is not vapor-deposited on the first surface 131. Similarly, the case where the concentrator 130 is not provided is investigated.
The solar cell 111 has a square configuration. The length of one side of the solar cell 111 is 4 cm.
The ideal concentration ratio of the solar cell module 100a shown in
The investigation results are as shown in
In other words, the light amount Lg is higher for the case where the concentrator 130 is provided than for the case where the concentrator 130 is not provided.
In the case where the aluminum is vapor-deposited on the entire first surface 131, the total internal reflection of the light cannot be utilized; and reflection loss occurs. Therefore, the light amount Lg is lower for the case where the aluminum is vapor-deposited on the entire first surface 131 than for the case where the aluminum is vapor-deposited on a portion of the first surface 131. However, the light amount Lg of the case where the aluminum is vapor-deposited on the entire first surface 131 is higher than the light amount Lg of the case where the aluminum is not vapor-deposited on the first surface 131. In the embodiment, the case where the aluminum is vapor-deposited on the entire first surface 131 is not eliminated.
Even in the case where the aluminum is not vapor-deposited on the first surface 131, there is a light concentration effect when the concentrator 130 is provided.
Embodiments include following Clauses:
Clause 1
A solar cell module, comprising:
The module according to Clause 1, wherein
The module according to Clause 1, wherein
The module according to Clause 1, wherein
The module according to Clause 1, wherein
The module according to Clause 1, wherein the concentrator includes:
The I module according to Clause 1, wherein
The module according to Clause 7, wherein
The module according to Clause 8, wherein
The module according to Clause 9, further comprising:
The module according to Clause 8, further comprising a first reflection suppression film,
The module according to Clause 11, wherein a refractive index of the first reflection suppression film is lower than the refractive index of the concentrator.
Clause 13
The module according to Clause 12, further comprising a second reflection suppression film provided between the first reflection suppression film and the solar cell panel,
The module according to Clause 13, wherein a refractive index of the second reflection suppression film is higher than the refractive index of the concentrator and lower than a refractive index of the solar cell.
Clause 15
The module according to Clause 8, wherein the concentrator includes a polymethylmethacrylate resin.
Clause 16
The module according to Clause 10, wherein one of the first mirror coating layer or the second mirror coating layer includes one of silver or aluminum.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the invention.
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