The present invention relates to the field of solar energy and to the concentration of solar radiation for producing heat and/or electricity. More particularly, the present invention relates to a solar collecting system that concentrates solar radiation onto receivers using solar collectors.
In solar collector systems known in the art, solar radiation is concentrated by a reflector or reflectors onto a receiver, which converts the solar radiation into heat or electricity. The reflector or reflectors follow the movement of the sun in order to reflect solar energy efficiently onto the receiver. This operation is termed “tracking”. Single-dimension tracking systems known in the art can perform seasonal tracking from north to south or daily tracking from east to west. The reflector used in the prior art can be of cylindrical form and the receiver is of the form known in the art as a “flat type receiver”, or a horizontal tube or photo-voltaic converter or similar. In the prior art, the receiver is usually coupled to the receiver and moves with it.
In order to facilitate the understanding of the description that follows, a number of terms and elements will be defined hereinafter:
Many solar collecting systems are known in the art. They generally comprise one or more reflectors or collectors that reflect the solar radiation onto one or more receivers, facing the reflectors. Some collector systems known in the art have reflectors and receivers rigidly mounted together, so that tracking of such collector systems is performed as one complete unit. The frame of this type of collecting system is very expensive and flexible piping needs to be used to convey the fluid heated in the receiver, the piping of which may develop leaks due to the constant movement of the system.
Another difficulty found in prior art collectors is related to the paraxial errors, which reduce the sharpness of the solar radiation focused onto the receiver and thereby bring about a reduction in the degree of concentration that can be obtained. The paraxial errors occur when the solar beam is not paraxial with the optical axis of the concentrator. If an incoming beam of light is parallel to the optical axis of a reflector, it can be brought to a sharp focus, when the reflector has the correct parabolic profile. A non-paraxial beam may come to a sharp focus only for one particular paraxial departure angle for which the profile was designed, but will not come to a sharp focus for all other paraxial departure angles. Consequently, a serious deficiency in the performance of the concentrator is produced since the paraxial departure angle varies from hour to hour and from day to day.
Two types of paraxial errors exist:
The non paraxial ray image is wider than the paraxial ray image, thus reducing the concentration factor. The de-focusing error behaves substantially in a similar manner to the aberration error. The aberration error is approximately proportional to the parallax departure angle and to the aperture angle squared. Thus, if the reflector aperture angle were halved, the aberration error would be reduced by a quarter. However, the aperture dimension is reduced by half, so that the gain in concentration is a factor of two. Since the aberration error and the defocusing error can partially or completely overlap, the larger of these errors determines the maximum concentration factor obtainable with this being further limited by the angular size of the solar disc.
Further difficulties that occur in prior art systems are the thermal heat losses due to the increase in operating temperatures above the ambient temperature. For example, U.S. Pat. No. 4,159,710 discloses two or more reflectors performing single-axis tracking, reflecting solar radiation onto a horizontally stationed receiver facing downwards. However, the apparatus can only perform simultaneous tracking for each coupled reflector, and does not enable different tracking for each of the reflectors.
In another example described in U.S. Pat. No. 4,192,287, a system with parabolic reflectors is depicted performing rotational movement in order to perform sun tracking and to reflect the solar radiation onto a flat plate reflector. However, the system performs two axis movement and uses a plurality of reflector segments, making it expensive and complex to manufacture.
It is therefore an object of the present invention to provide a solar collector system that obviates the disadvantages of prior art systems while providing a system that is relatively simple and inexpensive to construct and operate.
Other objects and advantages of present invention will become more apparent as description proceeds.
The present invention provides a solar collector apparatus, comprising a horizontally-mounted cylindrical reflector, divided along its length into two reflector segments, each having its own axis of rotation. Preferably, the two reflector segments are produced by dividing the horizontally-mounted cylindrical reflector down its centerline into two equal reflector segments. The two reflectors segments perform novel tracking with different rotation angles about their corresponding axes by use of a trapeze coupling or a mechanism that permits separate tracking. Since the two reflector segments are coupled, preferably only one tracking mechanism (trapezoid or other) is required since the reflector segments preferably have parallel axes.
The present invention also provides a stationary preferably flat plate receiver facing downwards, absorbing the solar energy reflected upwards. The receiver preferably comprises a metal absorbing plate, fluid-carrying tubes, thermal insulation and preferably a black material front for maximizing the absorption. A control is provided to direct radiation away from the receiver in the event of danger of overheating of the receiver or during periods of maintenance.
In addition, the present invention comprises a method of operating a solar collector, wherein solar radiation from the sun is tracked by preferably a single axis tracking mechanism adapted for performing daily (east to west) or seasonal (north to south) tracking, wherein the tracking mechanism enables two reflector segments, produced by dividing a horizontally-mounted cylindrical reflector along its length into two reflector segments, to rotate about their axes at different angular rates for reflecting the sunlight onto the receiver in order to ensure that the reflected radiation falls onto the receiver. The concentration is significantly increased because there are two reflector segments in place of one and the paraxial end de-focusing errors are reduced because each mirror segment has a smaller half-angle. Preferably, according to the present method, the two reflector segments used are produced by dividing the horizontally-mounted cylindrical reflector down its centerline into two equal reflector segments,
The solar collector system of the present invention can be used for converting solar radiation into heat for thermal collectors (e.g. hot water collectors) or for producing electricity using a system that converts heat into electricity or another system utilizing e.g. photo-voltaic cells.
In a preferred embodiment of the invention, the tracking mechanism is a coupling using a trapezoidal linkage for rigidly operating each half reflector.
In another preferred embodiment of the invention, the tracking is performed by two mechanisms for separate tracking of each half reflector.
The one-dimensional tracking can be seasonal single-axis tracking the sun elevation, or daily single-axis tracking following the sun from east to west.
The above and other characteristics and advantages of the invention will be more readily apparent through the following non-limiting examples, and with reference to the appended drawings, wherein:
FIG. 2B′ is a schematic end view of the receiver shown in
FIG. 2D′ is a schematic cross-sectional view of the receiver according to a still further preferred embodiment of the invention used to harness the heat of the sun;
FIG. 3C′ and FIG. 3C″ are schematic side views of the half-reflectors orientation according to other preferred embodiments of the invention;
Similar reference numerals and symbols refer to similar components.
As used herein the term “tracking” refers to a process in which the reflector follow the motion of the sun. The present invention can be better understood by reference to
Since the receiver for utilizing the concentrated solar energy will usually be placed in the region F, the image at F2 can be brought to the region of F by rotating the mirror about a horizontal axis h which, generally, is just below the center of the mirror (see
In the present invention, the mirror of width W is preferably divided into two halves of width W/2 each, with the images of both parts overlapping. In such a situation, each half behaves as described herein with substantially reduced parallax and defocusing errors, because of the smaller angular size, resulting in a smaller final image, thereby providing higher concentration and leading to an improved solar collector system.
The front side of plate (9) is preferably coated with black material to maximize the absorption of impinging solar radiation. The receiver is preferably coated with a low emittance black coating, known in the art as a ‘selective surface coating’, to reduce thermal radiation heat loss from the absorbing plate. Consequently, the dominant heat loss is air convection in the air volume between plate 9 and window 10. Also, as known in the art, in low temperature (near ambient) applications, such as water heating, the black material may comprise any heat resistant paint with a thermal emissivity of about 0.9, whereas, in such a case, most of the heat loss is by thermal radiation from the absorbing plate.
Unlike the receivers in water heating systems, box (14A) is mounted substantially horizontally, facing downwards, and solar radiation coming from a concentrating reflector (not shown) enters window (10) of box (14A). By mounting the box facing downwards, the convection loss in the air space is substantially reduced. Due to the combination of preferred use of a selective surface coating and box (14A) facing downwards, the thermal heat loss at any specific temperature (above the ambient temperature) is reduced considerably compared to that in conventional solar water heating systems. Consequently, in the present invention, the thermal efficiency is increased so that the system can operate at higher temperatures. Furthermore, receiver box (14A) can be smaller in size, reducing possible shading and capital costs.
If PV collectors are used to harness the solar energy to produce electricity, PV cells are bonded to the face of the receiver plate in place of the selective surface and the thermal insulation material may be omitted. If needed, a heat-removal fluid is passed through pipes to cool the PV cells.
Alternatively, a secondary non-imaging concentrator (see e.g.
Preferably, each preferred half reflector (17,18) carries out its tracking at a different rate since the reflector halves are wide, so that better overlap of the images is obtained when using different tracking rates. If the reflector halves (17), (18) were narrow, they would track at the same rate (similar to the rate of a Fresnel-type concentrator).
Bar (19) is preferably longer than the distance between rotation axes (20) and (21) of the half-reflectors, resulting in a different amount of rotation of half-reflectors (17,18). Starting from a symmetrical trapeze position, an anti-clockwise rotation of half-reflector (17) by x degrees results in an anti-clockwise rotation of half-reflector (18) by y degrees, whereas y is slightly bigger than x (Similarly, a clockwise rotation of half-reflector (18) from the symmetrical position by x degrees results in a clockwise rotation by y degrees of half-reflector (17)). The trapeze is defined by ‘trapeze-angle’ θ′ which represent the departure angle of symmetrical trapeze from a rectangle. If bar (15) is displaced by angle w1, bar (16) will be displaced by angle w2, whereas the ratio
and is a function of θ′:
For example, for θ′=7.3°, the ratio is 1.05 and a 20° rotation of half-reflector (17) produces a 21° rotation of half-reflector (18). Any other ratio can be obtained by setting θ′ according to the above approximate relationship.
It can be seen in
The reflector surface of this example has a high-reflectivity coating on a metal base sheet of about 1 mm thickness which is held by five shaped elements 40, 1 m apart, mounted on a tubular support 41. The upper (RHS) half-reflector (18) performs tracking by means of a tracking motor pinion and segment (42). The 4 m long half-reflectors (17,18) are supported on axes (20) and (21) respectively, which rotate with cross bar (43). Cross-bar (43) is mounted on vertical support pillar(s) (48) that are 4 m apart in rows. The half-reflectors (17,18) elements may be coupled in order to make-up continuous long mirror elements (complete reflector). The overall height (H) is 3.20 m, including clearance h=40 cm from the ground. Similarly, the 4 m long receivers have their inlet and outlet pipes connected in series to form a single fluid flow system. Bars (15) and (16) are the coupling bars of the trapezoidal linkage (24), (19) is the link bar and (13) and (14) are pivots.
Pillar (48) has a basic element which is about 10 to 12 cm in diameter and can be made, e.g., of galvanized steel tube, standing on the ground. The upper portion is of a reduced diameter, in order to reduce shading on the mirrors. At the top of this column is a horizontal side arm (44) that supports the receiver (14). Horizontal cross beam (43) present at an intermediate level provides support for the half-reflector elements (17,18) via the bearings for the rotation axes (20,21). Cross-bar (43) is part of an element that slides on pillar (48) and is locked in position by clamps (47). The construction of this embodiment is designed to allow uniform heights of reflector elements (17,18) to be set (with the aid of a theodolite) so that long rows can be established without the need for precise leveling of the ground, bringing about a cost-saving improvement. Similarly, the height of receiver (14) is adjustable using clamp (47c).
While the description refers to a solar collector comprising two equal reflector segments produced by dividing the horizontally-mounted cylindrical reflector down its centerline into two equal reflector segments, the present invention also considers that two reflector segments produced by dividing a horizontally-mounted cylindrical reflector along its length into two reflector segments even though the segments are not equal in size can also be used in the present invention.
Furthermore, while the present invention specifically mentions to use of two reflector segments as described herein, the present invention also contemplates the use of more than two reflector segments, e.g. 3, 4, etc. At present, it is considered that two reflector segments provide sufficiently improved performance at a reduced cost of the horizontally-mounted cylindrical reflector solar collector.
While some embodiments of the invention have been described by way of illustration, it will be apparent that the invention can be carried into practice with many notifications, variations and adaptations, and with the use of numerous equivalents or alternative solution that are within the scope of persons skilled in the art, without departing from the spirit of the invention or exceeding the scope of the claims.