Solar-heat absorbing device

Information

  • Patent Grant
  • 4807591
  • Patent Number
    4,807,591
  • Date Filed
    Friday, May 10, 1985
    39 years ago
  • Date Issued
    Tuesday, February 28, 1989
    35 years ago
  • Inventors
  • Examiners
    • Yeung; James C.
    Agents
    • Kinzer, Plyer, Dorn, McEachran & Jambor
Abstract
A solar-heat absorbing device comprising two elongate, thin, flexible lengths of material (41, 42) joined together along lines (44) in a manner such as to form fluid channels (45) between the material lengths. One of the material lengths (41) comprises a thin metal sheet, and the other (42), is made of rubber, at least long the joining (44), the rubber being joined to the other material length (41) by vulcanizing.
Description
Claims
  • 1. A solar-heat absorbing device comprising first and second elongated, thin flexible lengths of material placed one upon the other and joined together along a plurality of parallel, continuous longitudinally extending lines to form a plurality of separate fluid passages between said first and second lengths of material, characterized in that the first length of material (41) comprises a thin metal sheet positioned to be exposed to solar radiation formed, for example, of copper, brass, stainless steel or the like, the second length of material (42) comprising a heat-resistant rubber material having a plurality of integral mutually parallel upstanding ribs extending continuously from one end portion of the elongated device to the other end portion (43) onto which ribs the first material length is firmly vulcanized forming the plurality of passages (45) extending between said ribs (43).
  • 2. A solar-heat absorbing device comprising first and second elongated, thin flexible lengths of material placed one upon the other and joined together along a plurality of parallel, continuous longitudinally extending lines to form a plurality of separate fluid passages between said first and second lengths of material, characterized in that the first length of material (41) comprises a thin metal sheet positioned to be exposed to solar radiation formed, for example, of copper, brass, stainless steel or the like, the second length of material (42) comprising a heat-resistant rubber material having a plurality of integral mutually parallel upstanding ribs extending continuously from one end portion of the elongated device to the other end portion (43) onto which ribs the first material length is firmly vulcanized forming the plurality of passages (45) extending between said ribs (43), said end portions of the elongated device each being enclosed by a transverse connecting block (46) sealingly joined to said end portions.
Parent Case Info

This is a continuation of application Ser. No. 480,957, filed Mar. 23, 1983, abandoned. The present invention relates to a solar-heat absorbing device comprising two elongate, thin, flexible lengths of material placed one upon the other and joined along lines in a manner such as to form one or more fluid channels between said lengths. The device is primarily intended for use in the construction of solar-collector systems covering large areas, including a heat-absorber section having high heat-absorbing and heat-transmission properties, and optionally a transparent cover means, where both the absorber section and the cover means are flexible and can be rolled-up on bobbins, and where the absorber section is fully resistant to corrosion attack by water having a high salt content and is able, at the same time, to withstand high temperatures. The device, however, can also be used, to advantage, as a solar collector in roof or outer-wall structures of buildings. In the thermodynamic conversion of solar energy to electricity and/or the desalination of salt water, a collector array having a surface area in the order of 15,000 m.sup.2 is required to produce 1 MW of electricity. In addition to this collector array, there is required a further collector surface area of 50,000 m.sup.2 for shortterm solar-heat storage, in order to allow the plant to be operated for 24 hours a day, which is a condition for acceptable viability. Calculated per square meter, solar-energy collectors known today are excessively expensive, and are difficult to transport and erect or install in remote and difficultly reached geographical locations, which applies to the majority of countries in the equatorial belt. Above all, the known collectors possess unsatisfactory properties with regard to their efficiency and their resistance to corrosion against sea water of high salt content in combination with temperatures reaching from 80.degree. to 90.degree. C. The object of the invention is to eliminate all of the aforementioned disadvantages. This object has been realised with a solar-heat absorbing device having the characteristics set forth in the claims. Thus, the solar-heat absorbing device according to the invention has an absorber which is made of a corrosion-resistant material, having a high heat-passage number, and which, subsequent to being completed in the factory or plant, can be rolled-up onto bobbins and then unrolled at a selected site, the square-meter price of the collector on site not exceeding 150 Swedish Crowns. In turn this enables prices of between 20-30 Swedish Ore per kilowatt hour to be achieved when converting solar energy to electricity thermodynamically, and also provides for low prices per cubic meter of desalinated sea water. In accordance with the invention, the absorber section may, for example, comprise two 0.10-0.15 mm thick copper foil of suitable width placed one upon the other and sealingly joined along their long edges to form a tube-like passage for either water, air or some other medium to be heated by solar energy. The absorber section thus constructed and comprising thin metal sheets can be readily rolled-up on bobbins during manufacture, and when placed in position on site can be inflated or expanded to oval or circular cross-sectional shape, or some other cross-sectional shape, by the pressure of the medium circulating and enclosed in said absorber section. Experiments have shown that the most difficult step in the manufacture of such absorbers is that of joining the two thin metal foils along their edges. Different methods have been tested, such as bonding with boding resins of the araldite or silicone type. Neither of these adhesives has been found suitable in conjunction with water at temperatures reaching 80.degree.-90.degree. C. Tests have also been made with both seam welding and cold welding using two rolls under high pressure. These methods have been found complicated and difficult to execute, because of the small thickness to the copper foil. On accordance with the invention, these difficulties encountered in manufacture can be eliminated by using heat-resistant rubber strips which by vulcanizing along the edges of the thin metal foils join the upper and the lower copper foils together in a corrosion-resistant, flexible and heat-tolerable fashion. It is known that when rubber is vulcanized on metal, rubber diffuses into the outer surface of the metal, thereby to create an extremely strong joint. Since rubber can also be vulcanized onto material other than metal, a metal sheet, e.g. foil, comprising the upper part of the absorber section and answering for the good heat-absorbing and heat-transmission properties, can be combined wth another, less expensive material, which comprises the lower part of the absorber. Since rubber can be vulcanized onto plastics and other materials, the combination possibilities are prolific with respect to the upper part of the absorber, which is turned to face the solar radiation and the lower part of the absorber, enabling a minimization of the price for the absorber section. The absorber section can be completed with a transparent cover material. The absorber section and the cover can, in both cases, be rolled-up onto bobbins during manufacture, and then unrolled from the bobbins on site, which is one of the prerequisites for obtaining a low total price for solar collectors calculated per square meter when incorporated in wide collector arrays. All of the aforementioned properties are also of value in solar collectors intended for installation on roofs and outer-wall structures of buildings

US Referenced Citations (10)
Number Name Date Kind
3996092 Sarazin et al. Dec 1976
4008708 Hagarty Feb 1977
4026268 Bartos et al. May 1977
4036209 Press Jul 1977
4059095 Grundmann et al. Nov 1977
4062350 Reed Dec 1977
4217007 Filippa Aug 1980
4326500 Bernhardt et al. Apr 1982
4339962 Babel Jul 1982
4392481 Moore Jul 1983
Foreign Referenced Citations (4)
Number Date Country
2636533 Mar 1977 DEX
2540674 Mar 1977 DEX
2513363 Mar 1983 FRX
48001 Jan 1980 JPX
Continuations (1)
Number Date Country
Parent 480957 Mar 1983