1. Field of the Invention
The present invention relates to a light condensing apparatus for solar thermal power generation (solar-thermal collector or solar collector), a solar thermal power generation system using said solar-thermal collector, and a method for manufacturing a support for a reflector that reflects and concentrates the sunlight.
2. Description of the Related Art
The following solar thermal power generation method is known in the conventional practice. The sunlight is concentrated onto a heat collecting tube by a light condensing apparatus for use in the generation of solar thermal power that uses a curved surface reflecting mirror. And a fluid, such as oil, flowing through the heat collecting tube is heated and a steam turbine is rotated using the fluid heated there so as to generate the electric power. Hereinafter, this light condensing apparatus for use in the generation of solar thermal power will be referred to as a “solar-thermal collector” or “solar collector” also. The solar thermal power generation method. is low, in introduction costs, than the photovoltaic power generation method. Furthermore, the solar thermal power generation method can generate electricity on a 24-hour basis. Also, the solar thermal power generation method does not use any fuel and is therefore advantageous in that the cost of fuel can be reduced and the emission of carbon dioxide can be suppressed.
The conventional solar-thermal collector is of such a structure that reflecting mirrors are supported by use of support members having a pipe truss structure (see Reference (1) in the following Related Art List, for instance). Use of the pipe truss structure can construct a highly rigid support member of the reflecting mirror.
(1) United States Patent Application. Publication No. US2010/0043776.
However, constructing the support member having the pipe truss structure requires a lot of labor and cost in the joining of pipes. Further, the support members having the pipe truss structure are bulky when they are transported to an installation location and therefore the efficiency of transporting them thereto is low. Thus the solar-thermal collector, where the pipe truss structure is used as the support members of the reflecting mirrors, tends to be costly.
The present invention has been made in view of the foregoing circumstances, and a purpose of the invention is to provide a low-cost solar-thermal collector and a low-cost solar thermal power generation system while a sufficient rigidity is ensured.
In order to resolve the foregoing problems, a solar-thermal collector according to one embodiment of the present invention includes: a shaft supported by stands; a plurality of arms configured to be secured to the shaft and arranged at intervals in a direction of length of the shaft; a reflector configured to reflect and concentrate the sunlight, the reflector being supported by two adjacent arms; and a spacer configured to define spacing between the two adjacent arms, the spacer being provided between the two adjacent arms.
The arm may be formed in a flat plate shape.
The spacer may be hollowed out to have an inner space therein, the arm may have a hole, and the solar-thermal collector may further include a rod configured to be inserted to the inner space of the spacer and the hole of the arm, the rod being used to hold in the spacer between the two adjacent arms.
The rod may be so provided as to penetrate the holes of the plurality of arms and the inner spaces of a plurality of spacers, and one end of the rod may be fixed to one outermost arm, whereas the other end thereof may be fixed to the other outermost arm.
Another embodiment of the present invention relates to a solar thermal power generation system. The solar thermal power generation system includes: the above-described solar-thermal collector; a heat collecting tube configured to receive light concentrated by the solar-thermal collector; a steam turbine configured to be rotated by steam generated using a heated fluid in the heat collecting tube; and a power generator configured to generate electricity through rotation of the steam turbine.
Still another embodiment of the present invention relates to a method for manufacturing a support for a reflector that reflects and concentrates the sunlight. The method includes the steps of: fixing a plurality of arms to a shaft wherein the plurality of arms are arranged at intervals in a direction of length of the shaft; and providing a spacer between two adjacent arms wherein the spacer defines spacing between the two adjacent arms.
The spacer may be hollowed out to have an inner space therein, the arm may have a hole, and the step of providing the spacer may include the step of holding the spacer between the two adjacent arms by inserting a rod to the inner space of the spacer and the holes of the two adjacent arms.
Optional combinations of the aforementioned constituting elements, and implementations of the invention in the form of apparatuses, methods, systems, and so forth may also be effective as additional modes of the present invention.
Embodiments will now be described, by way of example only, with reference to the accompanying drawings, which are meant to be exemplary, not limiting, and wherein like elements are numbered alike in several figures, in which:
The invention will now be described by reference to the preferred embodiments. This does not intend to limit the scope of the present invention, but to exemplify the invention.
Hereinbelow, a detailed description will be given of embodiments of the present invention with reference to the drawings.
As shown in
In the solar-thermal collector 10, the sunlight is concentrated onto the heat collecting tube 20 using the reflectors 15 and thereby the fluid flowing through the heat collecting tube 20 is heated. The fluid heated by the solar-thermal collector 10 is sent to a heat exchanger. The heat exchanger generates steam using the heated fluid and then sends the steam to a steam turbine. The steam turbine rotates a turbine using the steam so as to generate electricity.
The solar-thermal collector 10 may include a rotating apparatus (not shown), which rotates the reflectors 15 around the shaft 13. If, for example, the reflectors 15 are rotated in such a manner as to track the positions of the sun, the fluid can be efficiently heated and therefore the power generation efficiency can be enhanced.
As shown in
A plurality of arms 14 are secured to the shaft 13 at predetermined intervals along the length thereof. Each arm 14, which is a plate-like body whose thickness is about several millimeters (e.g., about 6 mm), may be formed of steel or the like, for instance. As shown in
In the present embodiment, as shown in
In the solar-thermal collector 10 according to the present embodiment, the reflector 15, which is a flat plate-like reflector before it is mounted on the arm 14, is bent when it is mounted on the arm 14. Thus a reflection surface 44 of the reflector 15 is formed into a parabolic-cylindrical curved surface so that the reflection surface 44 thereof can be suited to the concentration of sunlight. A detailed description will be given later of a support where the arms 14 support the reflectors 15.
In front of the reflector 15, the heat collecting tube 20 is supported by support members 21, 22 and 23 as shown in
The reflector supporting section 50 includes two grooves 54, into which ends of the reflectors are inserted, and a securing section 55, which is used to secure the reflector supporting section 50 to the arm body 53. The securing section 55 has a bolt hole 56, and the reflector supporting section 50 is secured to the arm body 53 using a bolt 51 inserted into the bolt hole 56 and a nut 52. In the present embodiment, the arm 14 is structured such that the arm body 53 and the reflector supporting section 50 are separately formed and then coupled together using the bolt 51 and nut 52. However, the arm body 53 and the reflector supporting section 50 may be formed integrally with each other and therefore may be formed as a single unit.
The two grooves 54 in the reflector supporting section 50 are each formed in a U-shape and are each comprised of a first face 57 and a second face 58, which face each other at a predetermined interval, and a bottom face 59. The two grooves 54 are so formed that they are opened in the mutually opposite directions with the bottom faces 59 disposed therebetween. The first face 57 is located in the inside direction of a parabolic-cylinder than the second face 58, namely located at a heat collecting tube side than the second face 58.
In the present embodiment, the first face 57 serves as a “reflection-surface forming face” that defines a curved surface shape of the reflection surface 44 of the reflector 15. More specifically, the first face 57 is formed with a parabolic-cylindrical surface such that the vertical cross section thereof relative to the shaft is parabolic. The reflector 15 is of a flat planar shape before it is assembled. However, when it is assembled, the reflection surface 44 of the reflector 15 is bent along the first face 57 and thereby the reflection surface 44 is formed into a predetermined parabolic-cylindrical surface.
In this structure according to the present embodiment, plate members 60a and 60b, whose cross section is formed in a wedge shape, are press-fitted between both ends of a back side 45 of the reflector 15 and second faces 58a and 58b, respectively, in order that the both ends or the reflection surface 44 of the reflector 15 can be reliably adhered tightly to first faces 57a and 57b that are reflection-surface forming faces. In the present embodiment, the spacing between the first faces 57a and 57b and the second faces 58a and 58b is set larger than the thickness of the reflector 15 to make it easier for the both ends of the reflection surface 44 to be inserted into the grooves 54a and 54b. Thus, if no wedge-shaped plane members 60a and 60b are to be press-fitted, the both ends of the reflection surface 44 of the reflector 15 will not be attached firmly to the first faces 57a and 57b, which are the reflection-surface forming faces, and therefore the reflection surface 44 may possibly not be formed with a desired parabolic-cylindrical surface. If the reflection surface 44 is not formed as the parabolic-cylindrical surface designed primarily, the expected light collection. efficiency will not be attained and therefore the power generation efficiency may deteriorate.
In the light of this, the both ends of the reflector 15 are adhered tightly to the first faces 57a and 57b using the wedge-shaped plate members 60a and 60b. Thereby, the reflection surface 44 of the reflector 15 can be reliably formed with the desired parabolic-cylindrical surface. Forming the reflection surface 44 of the reflector 15 with a designed curved surface increases the sunlight collection efficiency and therefore can improve the power generation efficiency. The wedge-shaped plate member may be configured such that the plate member is divided in the length direction of the arm or it is provided across entire length of the arm. Also, the plate member and the reflector may be secured to the reflector supporting section using a bolt after the wedge-shaped plate member is press-fitted between the back side of the reflector and the second face.
Instead of the embodiment shown in
As described above, the present embodiment employs a simple construction where the plate-like arms 14 are simply fixed to the shaft 13. Thus an inexpensive solar-thermal collector can be achieved. If, however, the plate-like arms 14 are simply fixed to the shaft 13, a sufficient rigidity of the arm 14 may not possibly be ensured. Were the rigidity of the arm 14 is not sufficient, the spacing between the adjacent arms 14 may possibly be controlled to a designed value near the shaft 13. At the same time, a shift or deviation from the designed value on account of a deflection of the arms 14 or the like may be more likely to occur in the distance between the two adjacent arms 14 as a location on the arm 14 gets farther away from the shaft 13. In such a case, it is difficult for the reflector to be inserted to the grooves of the reflector supporting section 50 of the two adjacent arms 14. Also, if the rigidity of the arms 14 is not sufficient, the arms 14 will be much deflected when strong wind blows, for instance, and an abnormality such as deformation may possibly be caused in the reflectors provided between the two adjacent arms 14.
In the light of this, as with the solar-thermal collector 10 according to the present embodiment, provision of the spacers 17 between the two arms 14 which are disposed adjacent along the length of the shaft 13 can define the spacing of the arms 14 at a predetermined interval and also ensure the rigidity of the arms 14.
As described earlier, each spacer 17 is formed in a tubular hollow shape. Also, each arm 14 has a hole 25 in a spacer setting position of each arm 14. The hole diameter of the hole 25 is smaller than the outside diameter of the spacer 17. In the present embodiment, the spacer 17 is held by a rod 23 that is inserted into both the interior of this spacer 17 and the holes 25 of its two adjacent arms 14. The rod 23 is so provided as to penetrate the holes of the first arm 14(1), the second arm 14(2) . . . , and the thirteenth arm 14(13) and the interiors of the first spacer 17(1), the second spacer 17(2), . . . , and the twelfth spacer 17(12). This rod 23 extends in a straight line from an outer side of one outermost arm, which is the first arm 14(1), to an outer side of the other outermost arm, which is the thirteenth arm 14(13). Both ends 23a and 23b of the rod 23 are threaded. A nut 19a is fitted to a screw at one end 23a of the rod 23 and then rotated, and thereby the nut 19a is tightened to secure the first arm 14(1). As a result, the one end 23a of the rod 23 is secured to the first arm 14(1). Also, a nut 19b is fitted to a screw at the other end 23b of the rod 23 and then rotated, and thereby the nut 19b is tightened to secure the thirteenth arm 14(13). As a result, the other end 23b of the rod 23 is secured to the thirteenth arm 14(13). When the both ends 23a and 23b of the rod 23 are tightened with the nuts 19a and 19b, respectively, the spacing or interval between the arms 14 is regulated to a predetermined value by the spacers 17. Thus the rigidity of the first arm 14(1), the second arm 14(2), . . . , and the thirteenth arm 14(13) is improved.
As described above, by employing the solar-thermal collector 10 according to the present embodiment, the support for the reflector 15 is formed by adopting the simple structure where the plate-like arms 14, the spacers 17 and the rods 23 are used. In the present embodiment, the structure is more simplified than the conventional pipe truss structure, so that the supports for the reflectors 15 can be formed at low cost. Since the plate-like arms 14 are used, less space is occupied by the arms 14 and other components than the conventional pipe truss structure when they are transported. Thus, the transportation efficiency can be improved. At the same time, use of the spacers 17 and the rods 23 in the present embodiment raises the rigidity of the arms 14. Thus the present embodiment can provide a low-cost solar-thermal collector while a sufficient rigidity is ensured.
Furthermore, by employing the solar-thermal collector 10 according to the present embodiment, the reflectors 15 can be transported as the flat sheets to the installation location. Thus, less space is occupied by the reflectors 15 and other components when they are transported. Hence the transportation efficiency can be improved. Also, simple flat-shape reflectors 15 are manufactured at the factory and then the high-precision reflection surfaces of a parabolic-cylindrical shape can be formed at the installation site by using a simple method as described above. Thus the manufacturing cost can be reduced as compared with the case where the glass-made reflecting mirrors of the parabolic-cylindrical shape are produced at the factory.
In the above-described embodiment, the structure is adopted where the spacers 17 are held between the two arms 14 using the rods 23. However, the holding structure of the spacers 17 according to the present embodiment is not limited thereto. For example, instead of using the rods, a structure may be adopted where the ends of the spacers 17 are secured to the arms 14 by welding, screws or the like, for instance, so as to hold the spacers 17 between the two arms 14.
The heat collecting area is comprised mainly of the above-described solar-thermal collector 10, the heat collecting tube 20, and the not-shown pump for circulating the fluid within the heat collecting tube. In the heat collecting area the sunlight is concentrated onto the heat collecting tube 20 by the solar-thermal collector 10 and then the fluid circulating within the heat collecting tube 20 is heated. The thus heated fluid is sent to the heat storage area.
The heat storage area is comprised mainly of a hot tank 102, a cold tank 103, and a first heat exchanger 109. If there is a heat storage exceeding a required electric power, a low-temperature fluid in the cold tank 103 will be warmed up through the first heat exchanger 109 and then transferred to the hot tank 102 where the heat is stored. Storing the heat of the heated fluid using the hot tank 102 enables the electric power generation when not enough heat has been collected or at night when the sunlight is not available.
The power generation area is comprised mainly of a steam turbine 104, a power generator 106, a second heat exchanger 111, a third heat, exchanger 112, and a cooling tower 113. The second heat exchanger 111 generates steam using the heated fluid, and the steam turbine 104 rotates the turbine using the steam. The power generator 106 generates electricity through the rotation of the turbine and transmits the thus generated electricity through power transmission lines 108. The third heat exchanger 112 changes steam back to fluid and the cooling tower 113 cools this fluid.
By employing the above-describe low-cost solar-thermal collector 10, the construction cost of the solar thermal power generation system 100 can be reduced.
The present invention has been described based upon illustrative embodiments. These embodiments are intended to be illustrative only and it will be obvious to those skilled in the art that various modifications to the combination of constituting elements and processes could be developed and that such modifications are also within the scope of the present invention.
Number | Date | Country | Kind |
---|---|---|---|
2012-252557 | Nov 2012 | JP | national |
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP2013/005480 | Sep 2013 | US |
Child | 14713066 | US |