The present invention relates to solar power production, and more particularly, to solar receiver panels for use in solar boilers.
Solar power generation has been considered a viable source to help provide for energy needs in a time of increasing consciousness of the environmental aspects of power production. Solar energy production relies mainly on the ability to collect and convert energy freely available from the sun and can be produced with very little impact on the environment. Solar power can be utilized without creating radioactive waste as in nuclear power production, and without producing pollutant emissions including greenhouse gases as in fossil fuel power production. Solar power production is independent of fluctuating fuel costs and does not consume non-renewable resources.
Solar power generators generally employ fields of controlled mirrors, called heliostats, to gather and concentrate sunlight on a receiver to provide a heat source for power production. A solar receiver typically takes the form of a panel of tubes conveying a working fluid therethrough. Previous solar generators have used working fluids such as molten salt because it has the ability to store energy, allowing power generation when there is no solar radiation. The heated working fluids are typically conveyed to a heat exchanger where they release heat into a second working fluid such as air, water, or steam. Power is generated by driving heated air or steam through a turbine that drives an electrical generator.
More recently, it has been determined that solar production can be increased and simplified by using water/steam as the only working fluid in a receiver that is a boiler. This can eliminate the need for a potentially inefficient heat exchanger between two different working fluids. This development has lead to new challenges in handling the intense solar heat without damage to the system. Typical boilers include two or more sections at different temperatures and pressures, such as a section of steam generator panels, a section of superheater panels, and a section of reheater panels, for example. In a solar boiler, it is potentially advantageous to have boiler sections close together within the receiver where the focused solar radiation provides heat. One such configuration, for example, can include one boiler section on top of another boiler section. This exemplary configuration may include a gap between such adjacent sections, which accommodates headers and associated structures of the boiler sections and can provide room for thermal expansion and contraction of the boiler sections. The gap must be protected against the possibility of focused sunlight reaching components internal to the receiver panels (also known as leakage), where the intense radiation can be harmful.
One approach to this problem has been to cover the gaps between boiler sections with a thermal barrier or shield, which blocks the sunlight from entering the gap. Such a thermal barrier occupies surface area in the key receiving area of the boiler and thus reduces the amount of useable solar radiation from the heliostats that is actually received by the boiler.
There has remained a need in the art for solar receivers that can improve the useable receiving area while protecting internal spaces from leakage of solar radiation and allowing for thermal contraction and expansion. There also has remained a need in the art for such solar receivers that are easy to make and use.
The present invention is directed to a new and useful boiler for a solar receiver. The boiler may include a first boiler panel having a plurality of tubes fluidly connecting an inlet header of the first boiler panel to an outlet header of the first boiler panel. The tubes of the first boiler panel form a first solar receiver surface and a first internal surface opposite the first solar receiver surface. The boiler may further include a second boiler panel having a plurality of tubes fluidly connecting an inlet header of the second boiler panel to an outlet header of the second boiler panel. The tubes of the second boiler panel form a second solar receiver surface and a second internal surface opposite the second solar receiver surface. The first and second boiler panels can be arranged adjacent to one another with a portion of the first boiler panel and an end of the first solar receiver surface overlapping an end of the second boiler panel to reduce solar radiation passing between the first and second solar receiver surfaces.
In certain exemplary embodiments, the first and second boiler panels may be adjacent to one another with an end of the first solar receiver surface overlapping an end of the second boiler panel so as to cover at least one of the headers behind the first solar receiver surface. It is also contemplated that an end of the first solar receiver surface can overlap an end of the second boiler panel so as to cover one of the headers of each boiler panel behind the first solar receiver surface.
The first and second internal surfaces can be covered with an insulation layer. A gap can be provided between the end of the second boiler panel and the portion of the first boiler panel overlapping the end of the second boiler panel to accommodate relative movement of the first and second boiler panels due to thermal growth, and the gap can be labyrinthine. The tubes of the first and second panels can be configured and adapted to be fully drainable by way of at least one header in each panel. It is also contemplated that the portion of the first solar receiver panel overlapping the end of the second boiler panel can include a 180° bend in the uppermost or lowermost end of the plurality of tubes of the first solar receiving panel. Additionally, the end of the first solar receiver surface overlapping an end of the second boiler panel may cover a header of the second solar receiver panel.
The invention may also include a boiler for a solar receiver including steam generator, superheater, and reheater panels, each having a plurality of tubes fluidly connecting a respective inlet header and a respective outlet header. The tubes of each panel can form a respective solar receiver surface and opposing internal surface. The steam generator and superheater panels may be located adjacent one another with a portion of the steam generator panel and an end of the solar receiver surface thereof overlapping an end of the superheater panel to reduce solar radiation passing between the solar receiver surfaces of the steam generator and superheater panels. The steam generator and reheater panels may be located adjacent one another with a portion of the reheater panel including an end of the solar receiver surface thereof overlapping an end of the steam generator panel to reduce solar radiation passing between the solar receiver surfaces of the steam generator and reheater panels. Alternatively, the steam generator and superheater panels may be located adjacent one another with a portion of the superheater panel including an end of the solar receiver surface thereof overlapping an end of the steam generator panel to reduce solar radiation passing between the solar receiver surfaces of the steam generator and superheater panels.
The boiler may include a plurality of the first and second boiler panels arranged in cylindrical or rectangular orientation about a central axis of the boiler. More specifically, the boiler may include a plurality of steam generator panels, superheater panels, and reheater panels arranged in cylindrical or rectangular orientation about a central axis of the boiler.
The invention may include a solar radiation interference device for reducing an amount of solar radiation passing between two adjacent solar receiver surfaces, that includes: a first boiler panel having a plurality of tubes fluidly connecting an inlet header of the first boiler panel to an outlet header of the first boiler panel, the tubes of the first boiler panel forming a first solar receiver surface and a first internal surface opposite the first solar receiver surface; a second boiler panel having a plurality of tubes fluidly connecting an inlet header of the second boiler panel to an outlet header of the second boiler panel, the tubes of the second boiler panel forming a second solar receiver surface and a second internal surface opposite the second solar receiver surface, the first and second boiler panels being adjacent one another; and an interference portion including an overlap of the first boiler panel and an end of the first solar receiver surface with respect to an end of the second boiler panel to reduce solar radiation passing between the first and second solar receiver surfaces.
These and other features of the systems and methods of the present invention will become more readily apparent to those skilled in the art from the following detailed description of the preferred embodiments taken in conjunction with the drawings.
Reference will now be made to the drawings wherein like reference numerals identify similar structural features or aspects of the subject invention. The systems of the invention can be used to increase the effective receiving area while protecting internal spaces and components in boilers, for example in solar power generation.
Solar boilers are typically set up in such a way that there are at least two distinct tube sections: one is a steam generator section containing boiling water and one or more is a superheating section containing superheated steam.
Turning to
A second boiler panel 110 similarly includes a plurality of tubes fluidly connecting an inlet header 112 of second boiler panel 110 to an outlet header 114 of second boiler panel 110. The tubes of second boiler panel 110 form a second solar receiver surface 116 and a second internal surface 118 opposite second solar receiver surface 116 (i.e. exterior and interior surfaces, as indicated in
First and second boiler panels 102 and 110 are adjacent one another with an end portion 120 of first boiler panel 102 and the corresponding end portion of first solar receiver surface 106 overlapping an end 122 of second boiler panel 110 to reduce or prevent solar radiation passing in between the first and second solar receiver surfaces 106 and 116 into the interior space of boiler 100. Interior surfaces 108 and 118 have a layer of insulating material (not shown) to protect the interior space of boiler 100 and components therein from the high temperatures on the backside of the tubes.
In this exemplary configuration, the tubes, which comprise the receiving surfaces 106 and 116, are overlapped in such a way that there is no need for a barrier to cover a gap between the receiving surfaces 106 and 116. This is accomplished by overlapping portions of the tubes of different boiler sections as described above. An overlapping tube design, in accordance with the present invention, may prevent the need for wasteful insulation or shielding covering external portions of the receiver area of boiler 100. This also allows for a higher amount of absorption of solar radiation, which can increase the overall efficiency of the system.
As can be seen in
If boiler panels are exposed to ambient conditions, it may be necessary to drain the water from the tubing after sunset to prevent damage from freezing water in the tubes. In tubes 102 and 110 this draining can be accomplished through drains (not shown). The overlapping design of ends 120 and 122 may allow the tubes of panels 102 and 110 to be completely drainable, as there is a header at each low point for each panel 102 and 110. The 180° bend in end 120 of first panel 102 does not trap water during draining, since water on both sides of the bend can flow downward to a drain or header. If, for example, if there were a 180° bend at the very bottom of a panel, it could trap water during draining and such a panel may not be fully drainable.
An exemplary embodiment may include two or three end tubes 191 on each end of headers 112 and 104. End tubes 191 can be bent inward to shorten the overall length of the respective headers 112 and 104. If it is desired to make end tubes 191 fully drainable, this can be accomplished using any suitable configuration for panel headers without departing from the spirit and scope of the invention.
With reference now to
As can be seen from
Turning to
A second boiler panel 1210 similarly includes a plurality of tubes fluidly connecting an inlet header 1212 of second boiler panel 110 to an outlet header (not shown) of second boiler panel 1210. The tubes of second boiler panel 1210 form a second solar receiver surface 1216 and a second internal surface 1218 opposite second solar receiver surface 1216 (i.e. exterior and interior surfaces, respectively). Like receiver surface 1206, exterior receiver surface 1216 can receive solar energy, for example from a field of heliostats or mirrors.
As can be seen for example in
The methods and systems of the present invention, as described above and shown in the drawings provide for increased effective area for receiving solar radiation in a boiler, such as in a solar receiver. This configuration can provide improved efficiency while also providing protection of components and spaces internal to the receiver panels from leakage of solar radiation from the heliostats, while allowing for thermal expansion and contraction. This configuration may also provide for drainability of the boiler sections.
While the apparatus and methods of the present invention have been shown and described with reference to preferred embodiments, those skilled in the art will readily appreciate that changes and/or modifications may be made thereto without departing from the spirit and scope of the invention.
Number | Date | Country | |
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Parent | 13092360 | Apr 2011 | US |
Child | 13323401 | US |