The present invention is concerned with a solar water heater, and preferably, but not exclusively, a solar water heated which is intended to be retrofitted to an existing domestic hot water supply system or the like, in order to reduce the energy requirements of such a system.
Conventional solar water heating systems generally comprise a separate solar collector and water store, with pipes connecting the collector(s) to and from store(s). These systems can be either active or passive, with the active systems using an electric pump, and the passive systems relying on buoyancy forces in the form of thermosiphonic action. The collector can be anything from a simple flat plate arrangement requiring freeze protection, to the more costly evacuated (heat pipe) tube system. The collector is generally connected indirectly to the existing hot water installation, and as such, requires a twin coil hot water cylinder.
While solar water heating systems are very effective in some environments, in a large number of countries or regions of the world, a combination of low average daily insolation (incident solar radiation) levels and the need for freeze protection measures render commercially available domestic solar water heating systems unsuitable or prohibitively expensive.
Due to fewer components resulting from the combination of both solar collection and storage in one compact unit, Integrated Collector/Storage Solar Water Heater (ICSSWH) systems have a significantly reduced overall cost when compared to other solar water heating systems. The large thermal mass of the water store and the associated cooling period gives resistance to freezing in most climates.
Efficient, low-cost ICSSWH systems are key to exploiting the as-yet-undeveloped market for solar water heating in climates such as the UK. Current systems suffer substantial heat loss during periods of low insolation and/or night-time via the large exposed aperture area, reducing the unit's efficiency and rendering it less attractive to potential users. ICSSWH system technology can be economically competitive with alternative systems and technologies used currently if this problem is addressed.
In its simplest form, the integrated collector storage solar water heater (ICSSWH) is a water tank painted black to absorb insolation. In the past, variations consisted of one or more tanks, painted black or coated with a selective absorbing surface within a well insulated box, possibly with reflectors and covered with single, double or even triple layers of glass, plastic or a combination of two. Due to its simplicity, an integrated collector/storage system is easier to construct and install, which reduces maintenance and capital costs. In most climates, the large thermal mass of the store provides inherent resistance to freezing. However, the integrated unit has a significant problem due to its unique mode of operation.
The earliest systems suffered substantially from heat losses to ambient, especially at night-time and during non-collection periods. This meant that no matter how effective the unit was in collecting solar energy, unless the hot water was fully withdrawn at the end of the collection period, losses to ambient led to only lukewarm water being available early the next day. This reduced the overall solar fraction, rendering it less viable economically. Indeed, this deficiency in the late nineteenth century led to the prominence of thermossiphonic solar water heaters with diurnal heat storage to the detriment of the ICSSWH system. To overcome excessive heat loss and be in a position to compete with the more established distributed solar water heater systems, the ICSSWH design has had to evolve and incorporate new and novel methods of improving performance.
The ICSSWH is a common form of water heater in many warmer countries, however, it is virtually non-existent in more northern latitudes. Previous ICSSWH designers have attempted to; (i) reduce heat less from the aperture; (ii) reduce convective heat transfer in the collector cavity from the store to the aperture; or (iii) reduce heat transfer from the store surface. Recent studies to reduce night-time thermal losses include the use of two stores, the use of a partially evacuated chamber (De Beijer [1998]) and the use of a double skinned store vessel, and a design that benefits from the upper part of the store being insulated.
The De Beijer [1998] system provided a horizontally mounted solar water heater using water as a liquid/vapour phase change material.
The nearest technology to the proposed system is the SolaCatcher, developed by the current inventor (International Publication Number WO2010/052010A2, “A Solar Water Heater”). The described invention uses the same operating principle to pre-heat domestic hot water by catching and storing the energy of the sun. Just like a thermal diode, the design promotes solar collection during the day, but reduces thermal losses at night. However, the presented invention is an improvement on the previous prior art.
A further improved solar water heating apparatus is provided.
A new pre-heat ICS system provides engineering solutions that can be achieved that improve the heat retention of the ICS system without compromising solar collection efficiency, whilst providing lower system and installation costs, without adding any undue size, weight, complexity or unsightly structure to the user's home.
In one aspect, a solar water heating apparatus comprises inner and outer concentrically arranged vessels; a cavity defined between the vessels by an outer wall of the inner vessel and an inner wall of the outer vessel; a liquid-to-vapour phase change material provided in the cavity; an inlet for delivering unheated water to the inner vessel; and an outlet for withdrawing heated water from the inner vessel, and means for pumping the phase change material towards the inner wall of the outer vessel.
According to an alternative aspect, the advantages are provided by a solar water heating apparatus comprising inner and outer concentrically arranged vessels; a cavity defined between the vessels by an outer wall of the inner vessel and an inner wall of the outer vessel; a liquid-to-vapour phase change material provided in the cavity; an inlet for delivering unheated water to the inner vessel; and an outlet for withdrawing heated water from the inner vessel; wherein a plurality of fins is provided on an outer wall of the outer vessel. Preferably, pockets may be formed inside the cavity, e.g. on the inner wall of the outer vessel, to retain liquid-to-vapour phase change material and to regulate its downward flow.
In a preferred embodiment, this alternative aspect may also be provided with means for pumping the phase change material towards the inner wall of the outer vessel.
The pumped format creates a uniform, controllable supply of liquid-to-vapour change material, ideally water, preferably, in film form across the heat absorbing/evaporating inner surface of the outer vessel.
Preferably, the means for pumping is a liquid suction pump—most preferably a DC liquid suction pump.
Preferably, the means for pumping is solar powered—most preferably by means of an integral photovoltaic panel.
Preferably, the means for pumping is located towards the base of the apparatus and pumps the liquid form phase change material towards the top of the apparatus.
Preferably, the means for pumping produces phase change material in the form of a film or other form that promotes rapid heat transfer and thus evaporation.
Preferably, the cavity is partially evacuated (maintains a very low pressure environment).
Preferably, the apparatus comprises at least one reservoir (or liquid receiving form) within the cavity and within which reservoir at least a portion of the phase change material may be retained or redirected to improve the heat transfer and evaporation process.
Preferably, the apparatus comprises multiple reservoirs, e.g. a lower reservoir and an upper reservoir.
Preferably, the apparatus comprises an evacuated compartment disposed within the inner vessel and defining at least one of the reservoirs between the compartment and an inner face of the outer vessel, by direct flow or via a heat exchange mechanism.
Preferably, the inlet feeds into a lower portion of the inner vessel and the outlet is supplied from an upper portion of the inner vessel.
Preferably, the outlet returns through the inner vessel before exiting the outer vessel.
Preferably, the inlet and the outlet each extend through the outer vessel at a lower end thereof.
Preferably, the apparatus comprises a heat exchanger connected between the inlet and the outlet.
Preferably, the apparatus comprises expansion means to enable the water in the inner vessel to expand as it is heated.
Preferably, a solar radiation absorbent coating is provided on an outer face of the outer vessel.
Preferably, the apparatus comprises a divider disposed within the outer vessel between an upper end of the inner vessel and an upper end of the outer vessel in order to reduce vapour heat transfer losses through the upper end of the outer vessel.
Preferably, the apparatus comprises a transparent cover vessel located about the outer vessel.
Preferably, the inlet and the outlet extend through the cover vessel at or adjacent an upper end thereof.
Preferably, the inlet and outlet are provided with thermal insulation between the outer vessel and the cover vessel.
Preferably, the space between the upper ends of the inner and outer vessels and the space between the lower ends of the inner and outer vessels are thermally insulated.
The present invention will now be described with reference to the accompanying drawings, in which:
The preferred embodiments incorporate a pump in a solar water heating apparatus such as described in WO2010/1052010. The invention of the pump function can, however, be incorporated in other types of double well solar water heaters and provide advantages.
The following describes preferred embodiments only.
Referring now to
The apparatus 10 comprises an outer vessel 12 which, in one embodiment, is cylindrical in form, and an inner vessel 14, again cylindrical in form in a preferred embodiment which is housed concentrically within the outer vessel 12. The vessels 12, 14 need not be cylindrical in form, and may be of any other suitable shape.
There is thus an annular cavity 16 defined between the outer vessel 12 and the inner vessel 14. In use, this cavity 16 is partially evacuated and provided with a quantity of a liquid-to-vapour phase change material (HTF), for example water or alcohol or a commercial refrigerant. In the preferred embodiment illustrated, the phase change material is provided for water W. The purpose of the water W will be described in detail hereinafter.
A very low pressure environment (>0.05 bar) is created in the cavity, thus the heat transfer fluid (HTF) at sub-atmospheric pressure between the inner and outer walls of the store is designed to act like a thermal diode. During collection periods solar radiation incident on the outer (absorbing surface of the) vessel, causes the water to boil at low temperature thus producing a vapour. The water vapour fills the cavity and condenses on contact with colder inner (storage) vessel surface and the collected thermal energy is transferred to water store through latent heat exchange.
The apparatus 10 further comprises an inlet port 18 which is in the form of a pipe extending from an exterior of the apparatus 10, through the outer and inner vessels 12, 14, to terminate adjacent an in use, lower end 22 of the inner vessel 14. The apparatus 10 further comprises an outlet 20 in the form of a pipe which again extends from an exterior of the apparatus 10 through the outer and inner vessels 12, 14 and terminates adjacent an upper end 24 of the inner vessel 14. In other embodiments, the inlet and outlet can terminate at different locations.
The lower and upper ends 22, 24 of the inner vessel 14 are spaced from a corresponding lower end 26 and upper end 28 of the outer vessel 12, in order to avoid conductive heat transfer between the inner and outer vessels 14, 12. The inner vessel 14 may be connected to the outer vessel 12 at the upper ends 24, 28 thereof via a coupling (not shown) which is thermally insulated, in order to prevent the conductive transfer of heat from the inner vessel 14 to the outer vessel 12, and from there to the surrounding environment. As both the inlet 16 and outlet 20 preferably extend across the cavity 16 between the outer vessel 12 and inner vessel 14, a respective thermal break (not shown) may be provided in each of the inlet 18 and outlet 20. This thermal break again prevents the conductive transfer of heat along either the inlet 18 or outlet 20, between the inner vessel 14 and the outer vessel 12.
The apparatus 10 may also be provided with a protective transparent cover 40 which is again cylindrical in form and may be formed from clear glass or plastic or the like. A vacuum port may also be provided within the upper end 28 of the outer vessel 12, which is used to partially evacuate the cavity 16 during the manufacture of the apparatus 10 when a liquid/vapour phase-change material (or HTF) such as water is used.
A pump 30 is provided to create a supply of HTF to the absorbing inner surface of the outer vessel, thereby increasing the wetted surface area and improving the evaporation process and thus heat transfer process to the inner store.
The pump is preferably a liquid suction pump, more preferably a DC pump. Whilst the pump can be powered in any known way, it is preferably solar powered, e.g. by an integrated photovoltaic (PV) panel 32.
For vertically, or substantially upright mounted systems, the pump is preferably located at the base of the system and pumps the HTF to the top where it disperses downward over the inner surface of the outer housing. It is most preferred that the HTF creates a downward flow in the form of a film and this can be created, for example, by a baffle structure or spray directional device or other feature that will cause a film to form relatively evenly.
In use, the apparatus 10 is mounted at a location at which solar radiation will be incident thereon, for example, an exterior wall of a home or the like. To this end, the apparatus 10 may be provided with a pair of brackets which are used to mount the apparatus 10 to any such suitable location. The apparatus 10 of the preferred embodiment is designed to function at its most efficient when positioned in a vertical orientation as illustrated. However, the apparatus will still function when positioned horizontally, or at an angle anywhere between horizontal and vertical. The apparatus 10, once mounted, is connected into the existing hot water system or circuit (not shown) of the building to which the apparatus 10 is mounted. In particular, the inlet 18 and outlet 20 are connected to the cold water supply for the existing hot water system, such that the apparatus 10 is connected in series downstream of the, for example, the hot water cylinder.
The inner vessel 14 is thus initially filled with cold water via the inlet 18. During daylight hours, when solar radiation is incident on the apparatus 10, the outer vessel 12 will be heated. In order to maximise this heating effect, the outer face of the outer vessel 12 may be provided with a solar radiation absorbent coating or the like. In addition, the outer vessel 14 is preferably formed from a thermally conductive material such as metal, for example copper.
The phase change material or HTF—in this embodiment water W—is provided in the cavity between the vessels and the remainder of the cavity is preferably evacuated.
A substantial quantity of the water W is therefore in direct contact with the outer vessel 12. The heating of the outer vessel 12 will thus cause the water W to boil. The temperature required to boil water within the cavity 16 is significantly lower than 100° C., due to the partial vacuum within the cavity 16. For example, if the pressure within the cavity is at 0.05 bar, the temperature required to boil water is approximately 32.9° C.
The steam created by boiling of the water W will therefore contact the inner vessel 14, resulting in latent heat transfer to the store of water within the inner vessel 14, thus slowly increasing the temperature thereof, The steam in direct contact with the inner vessel 14, having undergone latent heat transfer to the water within the inner vessel 14, will condense on the outer surface on the inner vessel 14, and drain downwardly under gravity.
Thus the condensate on the outer wall of the inner vessel 14 will drain downwardly into a water reservoir at the lower end 26 of the outer vessel 12, and can be re-pumped to the top, thus beginning the cycle over again.
During non-collection periods, no evaporation takes place due to the partial vacuum in the annulus cavity, thereby reducing heat loss from the store.
In embodiments according to the first aspect, or embodiments of the second aspect having a pump, the pump, which is preferably provided at the bottom of the apparatus, pumps the water up to the top of the cavity where the water then descends, in the form of a uniform film, covering the absorbing inner surface of the outer container. The film is caused by a baffle or spray directing structure or similar.
As the store of water within the inner vessel 14 is heated, the vertical orientation of the inner vessel 14 promotes stratification of the water. Thus warmer water will rise towards the top of the inner vessel 14 while the colder water will remain at the bottom, adjacent the, inlet 18. It will therefore be appreciated that water drawn from the apparatus 10, and in particular the inner vessel 14 will be the warmest water in the inner vessel 14 as the outlet 20 terminates at the upper end 24 of the inner vessel 14. The full length inlet 18, extending to adjacent the lower end 22 of the inner vessel 14, minimises disruption to the above-mentioned thermal stratification within the inner vessel 14, as fresh, cold water is supplied during use.
To further increase the size of the absorbing surface, without significantly increasing the weight, thermal mass or cost of the unit (both in materials and fabrication costs), fins 70 may be provided on the absorbing surface. An example of such an embodiment is shown in
The efficiency of the system can be improved by providing, between the vessel walls, i.e. in the cavity, an arrangement of ‘drip cowls’ 71 and heat transfer fluid pockets 72 at several locations along the vertical solar absorbing surface of the outer vessel. This is shown in
This pocket and drip cowl arrangement provides advantages in itself, but is further advantageous when combined with the pump arrangement as discussed in relation to the first aspect of the disclosure.
During periods of low or no solar radiation, for example at night, the partial vacuum within the cavity 16 maintains the temperature of the store of water within the inner vessel 14. This is due to the fact that during periods where no solar radiation is incident on the outer vessel 12, no evaporation of the phase change material within the cavity 16 takes place. Thus the heat loss between the inner vessel 14 and the outer vessel 12 is significantly reduced. The lower end 26 and upper end 28 of the outer vessel 12 also are preferably heavily thermally insulated, in order to further reduce heat loss from the apparatus 10.
A further advantage of the apparatus arises from the relatively large volume of the inner vessel 14, which is preferably greater than 30 litres, and more preferably at least 50 litres in volume. The store of water contained within the inner vessel 14 will therefore have a significant thermal mass, protecting the apparatus 10 against freezing in reduced temperatures.
In another embodiment of a solar water heating apparatus (not shown), the lengthwise dimension of the inner vessel relative to the outer vessel is reduced, with the inner vessel being disposed toward the mid to upper end of the outer vessel. This allows an additional evacuated chamber to be located within the outer vessel beneath the inner vessel, the reason for which will be described in detail hereinafter.
The cavity defined between the outer and inner vessels also extends downwardly therefrom and is further defined between the outer vessel and the additional evacuated chamber. As with the apparatus 10 of the first embodiment, the cavity is partially evacuated and provided with a quantity of a phase change material, for example water or alcohol, and preferably water W.
Unlike the previous embodiment however both the inlet and outlet exit the outer vessel via a lower end thereof, as opposed to an upper end thereof. This involves reversing the outlet and passing it back downwardly from the upper end through the interior of the inner vessel, to exit the lower end thereof before extending downwardly through the evacuated chamber to exit the lower end of the outer vessel. By avoiding routing the hot water outlet through the upper end of the outer vessel it is possible to avoid or reduce conductive heat losses through the upper end of the outer vessel.
From the lower end of the inner vessel to the lower end of the outer vessel, the inlet and outlet are located concentrically with one another, although thermal insulation is provided between the two in order to prevent heat flow from the heated water passing through the outlet to the unheated water passing through the inlet. The inlet and outlet also double as a structural support for the inner vessel, preferably via a non-conducting thermal break (not shown).
To further reduce thermal losses from the upper portion of the apparatus a divider (not shown) may be provided within the outer vessel and located between the upper end and the upper end of the inner vessel. This divider creates a buffer between the upper end and the cavity within which, as will be described hereinafter, vapour circulates to effect heat transfer between the outer vessel and the inner vessel. By reducing the amount of moisture laden vapour in contact with the upper end, less latent heat is transferred to the exterior, and thus more is transferred to the inner vessel.
By virtue of the smaller thermal capacity of the two reservoirs of the PCM, as opposed to one single reservoir having twice the capacity, the time period from liquid to vapour of the PCM is reduced, and the vaporisation process increased, thereby realising greater thermal transfer. As the chamber is evacuated there is a reduction in the back thermal loss from the lower reservoir, thus improving vaporisation of the phase change material located therein. The evacuated chamber may also be used to locate an intermediate, in line water store.
It will thus be appreciated that solar radiation incident on the outer vessel will affect the vaporisation of the water W, which then condenses on the inner vessel, affecting the transfer of thermal energy thereto, and the condensed phase change material then trickles back down the outer face of the inner vessel to be returned to the reservoirs. In order to allow the lower or upper reservoir to be continually resupplied with this condensed phase change material, a pump is provided. This cycle is repeated continuously in order to heat the water (or other liquid) within the inner vessel.
To further reduce thermal losses from the apparatus the inlet and outlet are routed along the exterior of the lower end, up along the length of exterior of the outer vessel, before exiting through a protective transparent cover, which is again cylindrical in form and may be formed from clear glass or plastic or the like. Along this path thermal insulation is provided to surround the inlet and the outlet pipes. This thermal insulation is also provided between the lower end of the outer vessel and the cover and the upper end and the cover.
Turning then to
The configuration of the apparatus 10 is essentially identical to the configuration described above, having an outer vessel 12 and a concentrically mounted inner vessel 14 for housing a store of water or other liquid, a cavity 16 being defined between the two. However the configuration differs from the apparatus shown in
The heat exchanger 60 is preferably in the form of a finned coil mounted in the inner (storage) vessel that permits heat exchange between the thermal store fluid and the domestic cold feed water, thereby creating solar pre-heating without fluid cross-over. The unit is designed to operate in the vertical position for facade mounting, but can be equally adapted to be mounted at an incline to suit roof mounting. Selective absorber coatings applied to the outer surface of the outer vessel will improve solar absorption and reduce long wave radiative heat loss. Vertical mounting of the vessel will promote thermal stratification and better heat extraction by the finned heat exchange coil.
In an improved embodiment, shown in
Another modification is shown in
Whilst the schematic drawings illustrate flat panel designs, the PV enhancement and pumped HTF spray features can be equally applied to tubular, triangular or other appropriate vessel shapes.
Existing hybrid solar PVT (Photovoltaic/Thermal) collectors are hampered by the requirement that the collector heat transfer fluid must attain the highest output temperature possible to maximise thermal performance, whilst PVs perform better at ambient temperatures and thus better electrical performance. In the enhanced PV design flat profile (pumped HTF) pre-heat collector, the lower operating HTF temperatures and pre-heat mode of installation ensure that PV performance is not sacrificed, whilst useful thermal energy collection is still maintained.
The apparatus may include a removable water reservoir (not shown) which is mounted above outer and inner vessels of the apparatus, and which supplies a tower end of the inner vessel via a temporary feed pipe which is connected with an inlet of the apparatus. The apparatus further includes an outlet extending from an upper end of the inner vessel, from which heated water may be withdrawn from the inner vessel. The water fed into the inner vessel from the reservoir is heated in the same manner as described above with reference to the previous embodiments.
The double vessel solar collector unit is preferably encased in a weather tight enclosure. The sides and back are made from an appropriate insulated, opaque casing material and the front is made of a suitable transparent aperture material. A small, preferably DC, suction pump/fan, preferably powered directly via the PV panel, reduces the air pressure in the casing cavity during solar collection, thereby reducing convective motion and decreasing heat loss and improving thermal performance.
The apparatus may also be mounted on castors (not shown) or the like, in order to render the entire apparatus portable. It will therefore be appreciated that the apparatus may be wheeled to a desired location, and simply left in a free standing position in order to be exposed to solar radiation in order to heat the water contained within the inner vessel. As heated water is withdrawn from the inner vessel, water from the reservoir is fed, preferably under gravity, through the feed pipe to the inlet, in order to replenish the water within the inner vessel, or via the heat exchanger.
The disclosed apparatus thus provides a simple, yet effective means of heating a store of water via solar radiation, which can then be fed to the hot water cylinder of an existing hot water system, or used directly for any other purpose. This thus significantly reduces the energy required to heat the water to a level suitable for use in domestic or other applications.
The apparatus offers a simple pre-heating arrangement. The apparatus will not produce as much hot water as a traditional system distributed solar water heater installation, but at a fraction of the cost, will be more cost effective, reducing the payback period to less than seven years. The system also offers substantial benefits due to its installation requirements, opening the solar water heating installation to the DIY market. The apparatus is installed by mounting on an equator facing wall and connecting the inlet and outlet pipework into the cold feed for the existing hot water cylinder (HWC). This procedure avoids the costly need for a new twin coil HWC, pump, pipework and valves, freeze protection measures, controls and roof mounting assembly. In addition, the apparatus minimises damage to the building structure, with only a small plumbing procedure, two holes for inlet and outlet pipework through the roof soffit and two brackets for the mounting. Also, by opting for a wall fixture, the mounting locations for the apparatus are increased. The traditional solar water heater mounting on a sloped roof has only two mounting options, depending on the building orientation.
Systems will be designed that maximise insulation collection while minimising heat loss, and optimised such that the maximum solar savings fraction (energy collection, storage and delivery temperature) for specified load profiles can be achieves at minimum reasonable cost.
Number | Date | Country | Kind |
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1213609.9 | Jul 2012 | GB | national |
1221879.8 | Dec 2012 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2013/052031 | 7/30/2013 | WO | 00 |