The present disclosure generally relates to a sole structure for an article of footwear including a midsole with downwardly-extending protrusions.
Footwear typically includes a sole assembly configured to be located under a wearer's foot to space the foot away from the ground. Sole assemblies in athletic footwear are configured to provide desired cushioning, motion control, and resiliency and are often composed of multiple components of different materials in order to meet durability, stability, and cushioning goals. For example, some components may have high energy return and elastic resiliency under compressive loading, while other components may have less elastic resiliency but greater abrasion resistance. Footwear manufacturers strive to design and assemble the various components to enable each to achieve its functionality.
The drawings described herein are for illustrative purposes only, are schematic in nature, and are intended to be exemplary rather than to limit the scope of the disclosure.
The present disclosure generally relates to a sole structure for an article of footwear having features that may be especially advantageous for a variety of forward paces, including walking, relatively slow running, and for leisure wear, and/or a combination of these activities. For example, the sole structure may include a midsole that promotes a soft landing upon impact, and encourages an efficient and relatively even forward momentum through a forward stride from heel impact, through the midfoot region, to toe-off from a supportive and relative stiff platform at the forefoot region. Walkers and slower runners may tend to land on the heel region more frequently than a faster performance runner, so a design that both mitigates heel impact and promotes a smooth, efficient transition from heel to toe is especially beneficial for these activities and paces.
More specifically, a sole structure for an article of footwear may include a midsole having a ground-facing surface with a forefoot region, a midfoot region, and a heel region. The midsole may define downwardly-extending protrusions at the ground-facing surface distributed over the midfoot region and the heel region. Each of the downwardly-extending protrusions may have a convex outer surface. A height of the midsole may be greatest at the midfoot region.
Additionally, a height of the midsole may be greater at the midfoot protrusions than at the heel protrusions, and greater at the midfoot protrusions than at the forefoot region. Such an embodiment enables a “rocker” functionality of the midsole. For example, the ground-facing surface of the midsole may curve upwardly from the midfoot region to a forward extent of the midsole and from the midfoot region to a rear extent of the midsole, establishing an arced profile of the midsole. With such a full-length, convex camber, only a relatively small area of the ground-facing surface is in contact with a horizontal ground plane at any time during a forward stride, and the rate of transitioning forward on the midsole is relatively constant in comparison to sole structures configured so that a large portion of the midfoot region comes into contact with the ground very abruptly upon transition from a heel region to a midfoot region, for example. This helps to avoid a “slapping” phenomena and associated foot fatigue that may occur with such sole structures configured so that a large portion of the midfoot region comes into contact with the ground very abruptly upon transition from a heel region to a midfoot region.
In an implementation, the ground-facing surface of the midsole may curve upwardly from the midfoot region to a forward extent of the midsole and from the midfoot region to a rear extent of the midsole, establishing an arced profile of the midsole.
In contrast to the midfoot region and heel region having the downwardly-extending protrusions, in one or more implementations, the ground-facing surface of the forefoot region may be relatively flat. To provide a stable platform for toe-off from the forefoot region, downwardly-extending protrusions may be absent from at least a forward half of the forefoot region.
The midsole may include a rear side wall that flares outward from an upper extent to a lower extent of the rear side wall at a rear of the heel region. This may help to steer the midsole into the forward rocking motion early in the forward stride. The compressibility of the protrusions mitigates impact to protect against muscle fatigue, while the arced profile promotes an efficient transition from heel strike to toe-off. Typically, it is difficult to achieve both of these goals, as increasing compressibility often decreases the efficiency of forward motion (e.g., the wearer may need to exert more energy to maintain forward momentum in a highly compressible, cushioned midsole without an arced profile than in one with an arced profile).
In an implementation, the midsole may include a lateral side wall and a medial side wall each of which has an upper extent and a lower extent and each of which flares outward from the upper extent to the lower extent in the forefoot region. Accordingly, the forefoot region may be relatively flat and wide. The height of the midsole in the forefoot region should be sufficient to provide adequate cushioning, while the relative flatness of the foam (absence of the downwardly-extending protrusions) makes this region relatively stiff in comparison to other regions to provide support for an efficient toe-off.
Additionally, the downwardly-extending protrusions may include forwardmost protrusions each having a front half and a rear half, and the convex outer surface may be steeper at the rear half than at the front half. The front half, being less steep, may more gradually extend into a relatively flat forefoot region of the ground-facing surface forward of the forwardmost protrusions (e.g., relatively flat in comparison to the midfoot and heel regions).
For stability in the midfoot region given the convex shapes of the downwardly-extending protrusions, the downwardly-extending protrusions may include peripheral protrusions in the midfoot region that define a lateral side edge and a medial side edge of the ground-facing surface. The peripheral protrusions may be truncated at the lateral side edge and at the medial side edge such that peaks of the peripheral protrusions lie along the lateral side edge and the medial side edge. The peripheral protrusions provide widely spaced contact areas with the ground plane, increasing medial-lateral stability. Similar truncated peripheral protrusions may define a rear edge with peaks lying along the rear edge for stability upon heel impact.
The midsole may be a one-piece foam body. For example, each of the downwardly-extending protrusions and the base from which they extend may be a single, unitary, one-piece component. For example, a foam material may be injection molded, compression molded, or otherwise manufactured as a foam body that is a one-piece component. In some examples, the foam material may comprise an EVA foam, such as a blend of EVA material or materials, for example.
In an implementation, the sole structure may include an outsole covering at least a portion of the ground-facing surface of the midsole. A height of the sole structure may be greatest at the midfoot region. Stated differently, the height of the sole structure, including the height of both the midsole and the outsole, may be greatest at the midfoot region. Accordingly, like the midsole, the sole structure (including both the midsole and the outsole) also has an arced profile.
In an implementation, the sole structure may include an outsole that has an outsole element secured to the ground-facing surface of the midsole in the forefoot region. For example, the outsole element may be a first outsole element, and the outsole may further include a second outsole element covering the ground-facing surface of the midsole in the heel region.
In an implementation, the outsole may further include a third outsole element covering the ground-facing surface of the midsole in the midfoot region. The first outsole element and the third outsole element may be separated by a first gap extending from a medial edge to a lateral edge of the midsole. The midsole may include a first ridge that extends into and at least partially fills the first gap. Similarly, the second outsole element and the third outsole element may be separated by a second gap extending from the medial edge to the lateral edge of the midsole. The midsole may include a second ridge that extends into and at least partially fills the second gap between the second outsole element and the third outsole element. In some configurations, the first ridge and the second ridge may be nonlinear.
In implementations such as those in which the outsole includes discrete outsole elements separated from one another, the flexibility of the midsole may be less constrained by the outsole in comparison to an embodiment in which a one-piece outsole extends across most or all of the ground-facing surface.
In an implementation, the outsole may be thicker at peaks of the downwardly-extending protrusions than at the ground-facing surface of the midsole between adjacent peaks of the downwardly-extending protrusions. The outsole may be a relatively durable material in comparison to the material of the midsole, and the thickness at the peaks aids in durability of the sole structure, slowing wear. The material of the midsole may be relatively more compressible than the material of the outsole, and the relative thinness of the outsole between the peaks may therefore enable greater movement and deformation of the downwardly-extending protrusions during compression in comparison to a thicker outsole between the peaks, Stated differently, an outsole with relatively thin areas between the peaks may constrain the midsole less than if the material between the peaks were thicker, allowing greater resilient deformation and related cushioning.
In an implementation, the midsole may include a medial side wall having a lower medial side edge and a lateral side wall having a lower lateral side edge. The outsole may extend to and underlie the medial side edge and the lateral side edge, terminating at the medial side edge and the lateral side edge without extending onto the medial side wall and the lateral side wall. By not extending onto the medial side wall and the lateral side wall, the midsole is less constrained by the outsole and may resiliently deform to a greater degree, providing greater cushioning.
In an implementation, the outsole may include a forefoot outsole element, a midfoot outsole element, and a heel outsole element. Each of the forefoot outsole element, the midfoot outsole element, and the heel outsole element may extend from a medial side wall to a lateral side wall of the midsole. A rear edge of the forefoot outsole element may be spaced apart from a forward edge of the midfoot outsole element defining a first gap between the rear edge of the forefoot outsole element and the forward edge of the midfoot outsole element. A rear edge of the midfoot outsole element may be spaced apart from a forward edge of the heel outsole element defining a second gap between the rear edge of the midfoot outsole element and the forward edge of the heel outsole element. Because the midsole may be more flexible than the outsole, the gaps allow greater movement of the midsole during dorsiflexion, for example, than if the outsole extended without gaps along a ground-facing surface of the midsole from a heel region to a forefoot region of the midsole.
Still further, the rear edge of the forefoot outsole element may have an irregular shape, and the forward edge of the midfoot outsole element may have a complementary irregular shape that tracks the irregular shape of the rear edge of the forefoot outsole element.
Similarly, the forward edge of the heel outsole element may have an irregular shape, and the rear edge of the midfoot outsole element may have a complementary irregular shape that tracks the irregular shape of the forward edge of the heel outsole element.
By providing edges of adjacent outsole elements that are complementary and track one another, the competing goals of covering the ground-facing surface of the midsole with the outsole to increase durability and allowing flexibility and deformation of the midsole without excessive constraint by the outsole may both be achieved.
In an implementation, the midsole may include a first ridge that extends into and at least partially fills the first gap, and the midsole may further include a second ridge that extends into and at least partially fills the second gap. The ridges of the midsole may thus define a portion of the ground-engaging surface.
In one or more implementations, an outsole element may cover the ground-facing surface of the midsole only in the forefoot region. Stated differently, the ground-facing surface of the midsole in the midfoot region and in the heel region may serve as the ground-engaging surface along with the outsole element in the forefoot region. In one such configuration, forwardmost protrusions of the downwardly-extending protrusions are rearward of a widest portion of the midsole in the forefoot region, and a majority of the outsole element is forward of the widest portion of the midsole in the forefoot region. Providing an outsole element in the forefoot region may enable increased durability and traction needed for toe-off. In some embodiments, the material of the midsole alone may provide sufficient durability and traction such that no outsole element is included.
In a configuration, the sole structure may comprise a midsole having a ground-facing surface with a forefoot region, a midfoot region, and a heel region. The midsole may define downwardly-extending protrusions at the ground-facing surface distributed over the midfoot region and the heel region and absent from at least a forward half of the forefoot region. Each of the downwardly-extending protrusions may have a convex outer surface. The downwardly-extending protrusions may include midfoot protrusions in the midfoot region having widths in a transverse direction of the midsole greater than lengths in a longitudinal direction of the midsole. The downwardly-extending protrusions may also include heel protrusions in the heel region having width-to-length ratios less than width-to-length ratios of the midfoot protrusions. For example, the midfoot protrusions may be relatively oblong and the heel protrusions may be relatively round.
To promote resilient deformation in the case of a heel strike and a resulting soft feel upon impact, spacing between adjacent ones of the heel protrusions may be greater than spacing between adjacent ones of the midfoot protrusions. More space between protrusions enables greater “movement” or outward spread of the protrusions under compression without interference from neighboring protrusions (e.g., lower compressive stiffness). The relatively lower width-to-length ratio of the heel protrusions enables greater deformation regardless of an exact impact angle or location in the heel region of initial ground contact in a heel strike.
When the sole structure rolls forward so that the midfoot protrusions come into contact with the horizontal ground plane, the transversely-elongated shape of a midfoot protrusion may cause it to compress down upon its front half, rolling over its peak, providing forward momentum as it straightens upon decompression as compressive force of the foot moves forward to the forefoot region. This may be referred to as longitudinal shear. Additionally, the transversely-elongated shape of the midfoot protrusions make them more resistant to transverse shear under transverse (medial-lateral) loading (e.g., when the sole structure is worn on the “outside” foot during a turn).
In an example configuration, the midsole may be a foam body and the midfoot protrusions may be a ground contact surface of the foam body, such as when the weight of the foot is centered over the midfoot region so that the midfoot protrusions are in contact with the ground. In the same or another configuration, the heel protrusions may be a ground contact surface of the foam body, such as when the weight of the foot is centered over the heel region. Stated differently, the ground-facing surface of the midsole may be the ground-contact surface, the midsole thereby also serving the function of an outsole where the ground-facing surface is also the ground-contact surface. For example, no outsole element(s) may be secured to the ground-facing surface of the midsole at the midfoot protrusions and or at the heel protrusions in such configurations.
In a configuration, a sole structure for an article of footwear may comprise a midsole having a ground-facing surface with a forefoot region, a midfoot region, and a heel region. The midsole may define downwardly-extending protrusions distributed over the midfoot region and the heel region, and the forefoot region may be relatively flat. The downwardly-extending protrusions may have convex outer surfaces and may transition in a forward direction from relatively round to relatively oblong and back to relatively round, each of the relatively oblong downwardly-extending protrusions having a width in a transverse direction of the midsole greater than a length in a longitudinal direction of the midsole. The relatively oblong downwardly-extending protrusions may be taller than the relatively round downwardly-extending protrusions. The midsole may arc upward from the midfoot region to the heel region and upward from the midfoot region to the forefoot region.
The above features and advantages and other features and advantages of the present teachings are readily apparent from the following detailed description of the modes for carrying out the present teachings when taken in connection with the accompanying drawings.
Referring to the drawings, wherein like reference numbers refer to like components throughout the views,
As shown in
Also, various example features and aspects of the footwear 12 may be disclosed or explained herein with reference to a “longitudinal direction” and/or with respect to a “longitudinal length” of the footwear sole structure 10. As shown in
Once the longitudinal direction of the sole structure 10 has been determined with the sole structure 10 oriented on the horizontal ground plane G, planes may be oriented perpendicular to this longitudinal direction (e.g., planes running into and out of the page of
As shown in
The sole structure 10 has a medial side 32 (also shown in
The midsole 14 has a ground-facing surface 40, portions of which fall within the forefoot region 30, the midfoot region 28, and the heel region 26, as shown in
The midsole 14 defines downwardly-extending protrusions 44 at the ground-facing surface 40 distributed over the midfoot region 28 and the heel region 26 and absent from at least the forward half (e.g., from a vertical plane at 0.8L to the vertical plane VP at the forwardmost toe location FT (at 1.0L)) of the ground-facing surface 40 of the forefoot region 30. For example, the outsole element 16 covers the ground-facing surface 40 of the midsole 14 only in a portion of the forefoot region 30, and forwardmost protrusions 44C of the downwardly-extending protrusions 44 are rearward of a widest portion 47 of the midsole 14 in the forefoot region 30. A majority of the outsole element 16 is forward of the widest portion 47 of the midsole 14 in the forefoot region 30. Providing the outsole element 16 in the forefoot region 30 may enable increased durability and traction needed for toe-off (shown in
Each of the downwardly-extending protrusions 44 has a convex outer surface 45 as best shown in
The downwardly-extending protrusions 44 also include heel protrusions 44A in the heel region 26 having width-to-length ratios less than width-to-length ratios of the midfoot protrusions 44B. For example, the midfoot protrusions 44B may be relatively oblong and the heel protrusions 44A may be relatively round. In determining a width of a protrusion 44, a measurement is taken perpendicular to the longitudinal midline LM and measuring between the points spaced furthest apart from one another in the transverse direction and falling on an outer perimeter OP of the protrusion 44 (e.g., where an outer perimeter OP falls along an outline of a change in curvature where the protrusion 44 begins extending downward from an overlaying base portion 14B of the midsole 14). Some of the outer perimeters OP are labelled in
It is noted that not all of the downwardly-extending protrusions 44 in the midfoot region 28 need have widths greater than lengths and/or need be generally oblong in the transverse direction in order to fall within the scope of the disclosure and fulfill the advantages of the sole structure 10 as discussed herein. Additionally, not all of the downwardly-extending protrusions 44A in the heel region 26 need have width-to-length ratios less than the width-to-length ratios of the midfoot protrusions 44B in order to fall within the scope of the disclosure and fulfill the advantages of the sole structure 10 as discussed herein. However, as can be seen in
One example generally oblong midfoot protrusion 44B1 is indicated having a width W1 and a length L1 in
The midsole 14 may be a foam body such as a foamed polymeric material. In some embodiments, the midsole 14 may be at least partially a polyurethane (PU) foam, a polyurethane ethylene-vinyl acetate (EVA) foam, and may include heat-expanded and molded EVA foam pellets. In some examples, the foam material may comprise a blend of EVA material or materials, for example. The midsole 14 may comprise Pebax® thermoplastic elastomer foam and may be sold under the tradename ZoomX by Nike, Inc. The outsole element 16 may include a rubber material than may be a natural rubber, or a synthetic rubber, or a combination of both. Examples of types of rubbers include butadiene rubber, styrene-butadiene (SBR) rubber, butyl rubber, isoprene rubber, urethane rubber, nitrile rubber, neoprene rubber, ethylene propylene diene monomer (EPDM) rubber, ethylene-propylene rubber, urethane rubber, polynorbornene rubber, methyl methacrylate butadiene styrene (MBS) rubber, styrene ethylene butylene (SEBS) rubber, silicone rubber, and mixtures thereof. The rubber compound may be a virgin material, a regrind material, and mixtures thereof.
As the outsole element 16 is disposed only in the forefoot region 30 in the embodiment shown, the convex outer surfaces 45 of the midfoot protrusions 44B, the heel protrusions 44A, and the forwardmost protrusions 44C serve as a ground contact surface of the sole structure 10. For example, some or all of the convex outer surfaces 45 of the heel protrusions 44A as well as the truncated peripheral protrusions 44D in the heel region 26 are a ground contact surface of the sole structure 10, such as during a heel strike and/or when the weight of the foot 20 is centered over the heel region 26 and the heel protrusions 44A are in contact with the horizontal ground plane G, as shown in
The midsole 14 is shown as a one-piece foam body. For example, each of the downwardly-extending protrusions 44 and the base portion 14B from which they extend are a unitary, one-piece (e.g., single) component. For example, a foam material may be injection molded, compression molded, or otherwise manufactured as the midsole 14 that is as a one-piece component. In an alternative embodiment, the midsole 14 with the shape shown and described herein including the protrusions of the shapes and sizes shown and described herein could be a fluid-filled bladder that defines an interior cavity and is configured to retain a fluid in the interior cavity. For example, polymeric sheets may be secured to one another at a peripheral flange to enclose the interior cavity and retain a fluid in the interior cavity, or a single polymeric sheet may be folded on itself to define a sealed peripheral flange, or polymeric material in a preform that is not a sheet may be blow-molded to define the bladder. As used herein, a “fluid” filling the interior cavity may be a gas, such as air, nitrogen, another gas, or a combination thereof. The polymeric material when formed and inflated may define the protrusions 44.
As indicated in
As best shown in
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To promote resilient deformation in the case of a heel strike and resulting soft feel upon impact, spacing between adjacent ones of the heel protrusions 44A may be greater than spacing between adjacent ones of the midfoot protrusions 44B. For example,
As forward movement progresses, the sole structure 10 rolls forward so that the midfoot protrusions 44B are in contact with the horizontal ground plane G, Because of the arced profile of the sole structure 10, the heel region 26 and the forefoot region 30 are not in contact with the ground plane G. The relatively tall height of the transversely-elongated midfoot protrusions 44B may cause them to compress down upon their front sides, rolling over their peaks 50 as illustrated in
Accordingly, the compressibility of the protrusions 44 mitigates impact, while the arced profile of the sole structure 10 promotes an efficient transition from heel strike to toe-off. Typically, it is difficult to achieve both of these goals, as increasing compressibility often decreases the efficiency of forward motion (e.g., the wearer must work relatively harder to maintain forward momentum in a highly compressible, cushioned midsole without the arced profile from the heel region 26 to the forefoot region 30). The arced profile helps maintain a more constant angular momentum from the heel strike position of
The first outsole element 116A is secured to and covers at least part of the ground-facing surface 40 of the midsole 114 in the forefoot region 30. The first outsole element 116A is also referred to as a forefoot outsole element 116A. The second outsole element 116B is secured to and covers at least part of the ground-facing surface 40 of the midsole 114 in the heel region 26. The second outsole element 116B is also referred to as a heel outsole element 116B. The third outsole element 116C is secured to and covers at least part of the ground-facing surface 40 of the midsole 114 in the midfoot region 28. The third outsole element 116C is also referred to as a midfoot outsole element 116C. As best shown in
As shown in
The rear edge 153 of the first outsole element 116A has an irregular shape. As used herein, an irregular shape is a nonlinear shape. The forward edge 155 of the third outsole element 116C has a complementary irregular shape that tracks the irregular shape of the rear edge 153 of the first outsole element 116A. As used herein, an edge has a complementary irregular shape that tracks an irregular shape of another edge when the edges can be spaced apart from one another by a gap of a substantially constant width. For example, a substantially constant width of a gap may be a gap with a width that varies by not more than 20 percent along a length of the gap. As shown in
Similarly, the second outsole element 116B and the third outsole element 116C are separated by a second gap 157 extending from the medial edge 132A to the lateral edge 134A of the midsole 114. Stated differently, a rear edge 159 of the third outsole element 116C (e.g., the midfoot outsole element) is spaced apart from a forward edge 161 of the second outsole element 116B (e.g., the heel outsole element) defining the second gap 157 between the rear edge 159 and the forward edge 161.
The forward edge 161 of the second outsole element 116B has an irregular shape, and the rear edge 159 of the third outsole element 116C has a complementary irregular shape that tracks the irregular shape of the forward edge 161 of the heel outsole element. Accordingly, the second gap 157 is of a substantially constant width.
As best shown in
As shown in
The configuration of the outsole 116 having two or more discrete outsole elements separated from one another (such as any two of or all of the outsole elements 116A, 116B, and 116C) constrains the midsole 114 less than would an embodiment in which a one-piece outsole extends across most or all of the ground-facing surface 40 of the midsole 114. The midsole 114 as shown in a one-piece foam body that may be any of the materials described with respect to midsole 14. The outsole 116 may be any of the materials described with respect to outsole 16. The midsole 114 may thus be of a material that is more compressible and flexible than the outsole 116. The gaps 151, 157 allow greater movement of the midsole 114 during compression and dorsiflexion, for example, than if the outsole 116 extended without gaps along the ground-facing surface 40 from the rear extent of the heel region 26 (e.g., the rearmost heel location RH) to the front extent of the forefoot region 30 (e.g., the foremost toe location FT). By providing edges of adjacent outsole elements that are complementary and track one another, the competing goals of covering much of the ground-facing surface 40 of the midsole 114 with the outsole 116 to increase durability and allowing flexibility and deformation of the protrusions 44 of the midsole 114 without excessive constraint by the outsole 116 may both be achieved.
Referring to
Such an embodiment enables a “rocker” functionality of the midsole 114. For example, the ground-facing surface 40 of the midsole 114 curves upwardly from the midfoot region 28 to a forward extent of the midsole 114 and from the midfoot region 28 to a rear extent of the midsole 114, establishing an arced profile of the midsole 114. As discussed with respect to midsole 14, with such a full-length, convex camber, only a relatively small area of the ground-facing surface of the outsole 116 is in contact with a horizontal ground plane at any time during the stride, and the rate of transitioning forward on the sole structure 110 is relatively constant in comparison to sole structures configured so that a large portion of the midfoot region 28 comes into contact with the ground very abruptly upon transition from a heel region 26 to a midfoot region 28, for example. The full-length convex camber helps to avoid a “slapping” phenomena and associated foot fatigue.
With reference to
Referring again to
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Like midsole 14, the midsole 114 includes a lateral side wall 58 and a medial side wall 56, each of which has an upper extent and a lower extent and each of which flares outward from the upper extent to the lower extent in both the forefoot region 30 (see, e.g.,
Referring again to
Like midsole 14, for stability in the midfoot region 28 given the convex outer surfaces 45 of the downwardly-extending protrusions 44, the downwardly-extending protrusions 44 include truncated peripheral protrusions 44D in the midfoot region 28 and the heel region 26 that define a lateral side edge 34A and a medial side edge 32A of the ground-facing surface 40 of the midsole 114, as shown in
The following Clauses provide example configurations of an article of footwear disclosed herein.
Clause 1. A sole structure for an article of footwear, the sole structure comprising: a midsole having a ground-facing surface with a forefoot region, a midfoot region, and a heel region, the midsole defining downwardly-extending protrusions at the ground-facing surface distributed over the midfoot region and the heel region, each of the downwardly-extending protrusions having a convex outer surface; and wherein a height of the midsole is greatest at the midfoot region.
Clause 2. The sole structure of clause 1, wherein the ground-facing surface of the midsole curves upwardly from the midfoot region to a forward extent of the midsole and from the midfoot region to a rear extent of the midsole, establishing an arced profile of the midsole.
Clause 3. The sole structure of clause 1, wherein the ground-facing surface of the forefoot region is relatively flat.
Clause 4. The sole structure of clause 1, wherein the midsole is characterized by an absence of downwardly-extending protrusions in the forefoot region.
Clause 5. The sole structure of any of clauses 1-4, wherein the midsole includes a rear side wall that flares outward from an upper extent to a lower extent of the rear side wall at a rear of the heel region.
Clause 6. The sole structure of any of clauses 1-5, wherein the midsole includes a lateral side wall and a medial side wall each of which has an upper extent and a lower extent and each of which flares outward from the upper extent to the lower extent in the forefoot region.
Clause 7. The sole structure of any of clauses 1-6, wherein the downwardly-extending protrusions include forwardmost protrusions each having a front half and a rear half, and with the convex outer surface steeper at the rear half than at the front half.
Clause 8. The sole structure of any of clauses 1-7, wherein: the downwardly-extending protrusions include peripheral protrusions in the midfoot region that define a lateral side edge and a medial side edge of the ground-facing surface; and the peripheral protrusions are truncated at the lateral side edge and at the medial side edge such that peaks of the peripheral protrusions lie along the lateral side edge and the medial side edge.
Clause 9. The sole structure of any of clauses 1-8, wherein the midsole is a one-piece foam body.
Clause 10. The sole structure of any of clauses 1-9, further comprising: an outsole including an outsole element covering the ground-facing surface of the midsole in the forefoot region.
Clause 11. The sole structure of clause 10, wherein the outsole element is a first outsole element, and the outsole further includes a second outsole element covering the ground-facing surface of the midsole in the heel region.
Clause 12. The sole structure of clause 11, wherein: the outsole further includes a third outsole element covering the ground-facing surface of the midsole in the midfoot region; the first outsole element and the third outsole element are separated by a first gap extending from a medial edge to a lateral edge of the midsole; the midsole includes a first ridge that extends into and at least partially fills the first gap; the second outsole element and the third outsole element separated by a second gap extending from a medial edge to a lateral edge of the midsole; and the midsole includes a second ridge that extends into and at least partially fills the second gap.
Clause 13. The sole structure of clause 12, wherein the first ridge and the second ridge are nonlinear.
Clause 14. The sole structure of any of clauses 1-9, further comprising: an outsole covering at least a portion of the ground-facing surface of the midsole; and
wherein a height of the sole structure is greatest at the midfoot region.
Clause 15. The sole structure of clause 14, wherein the outsole is thicker at peaks of the downwardly-extending protrusions than at the ground-facing surface of the midsole between adjacent peaks of the downwardly-extending protrusions.
Clause 16. The sole structure of clause 14 or 15, wherein: the midsole includes a medial side wall having a lower medial side edge and a lateral side wall having a lower lateral side edge; and the outsole extends to and underlies the medial side edge and the lateral side edge, terminating at the medial side edge and the lateral side edge without extending onto the medial side wall and the lateral side wall.
Clause 17. The sole structure of any of clauses 14-16, wherein: the outsole includes a forefoot outsole element, a midfoot outsole element, and a heel outsole element, each of the forefoot outsole element, the midfoot outsole element, and the heel outsole element extending from a medial side wall to a lateral side wall of the midsole; a rear edge of the forefoot outsole element is spaced apart from a forward edge of the midfoot outsole element defining a first gap between the rear edge of the forefoot outsole element and the forward edge of the midfoot outsole element; and a rear edge of the midfoot outsole element is spaced apart from a forward edge of the heel outsole element defining a second gap between the rear edge of the midfoot outsole element and the forward edge of the heel outsole element.
Clause 18. The sole structure of clause 17, wherein the rear edge of the forefoot outsole element has an irregular shape, and the forward edge of the midfoot outsole element has a complementary irregular shape that tracks the irregular shape of the rear edge of the forefoot outsole element.
Clause 19. The sole structure of clause 17 or 18, wherein the forward edge of the heel outsole element has an irregular shape, and the rear edge of the midfoot outsole element has a complementary irregular shape that tracks the irregular shape of the forward edge of the heel outsole element.
Clause 20. The sole structure of clause 19, wherein the midsole includes a first ridge that extends into and at least partially fills the first gap, and the midsole includes a second ridge that extends into and at least partially fills the second gap.
Clause 21. A sole structure for an article of footwear, the sole structure comprising: a midsole having a ground-facing surface with a forefoot region, a midfoot region, and a heel region, the midsole defining downwardly-extending protrusions at the ground-facing surface distributed over the midfoot region and the heel region and absent from at least a forward half of the forefoot region, each of the downwardly-extending protrusions having a convex outer surface, the downwardly-extending protrusions including: midfoot protrusions in the midfoot region having widths in a transverse direction of the midsole greater than lengths in a longitudinal direction of the midsole, and heel protrusions in the heel region having width-to-length ratios less than width-to-length ratios of the midfoot protrusions.
Clause 22. The sole structure of clause 21, wherein a height of the midsole is greater at the midfoot protrusions than at the heel protrusions, and greater at the midfoot protrusions than at the forefoot region.
Clause 23. The sole structure of clause 22, wherein the ground-facing surface of the midsole curves upwardly from the midfoot region to a forward extent of the midsole and from the midfoot region to a rear extent of the midsole, establishing an arced profile of the midsole.
Clause 24. The sole structure of any of clauses 21-23, wherein the midsole includes a rear side wall that flares outward from an upper extent to a lower extent of the rear side wall at a rear of the heel region.
Clause 25. The sole structure of any of clauses 21-23, wherein the midsole includes a lateral side wall and a medial side wall each of which has an upper extent and a lower extent and flares outward from the upper extent to the lower extent in the forefoot region.
Clause 26. The sole structure of any of clauses 21-23, wherein the downwardly-extending protrusions include forwardmost protrusions each having a front half and a rear half, and with the convex outer surface steeper at the rear half than at the front half.
Clause 27. The sole structure of any of clauses 21-23, wherein the midsole is a foam body and the midfoot protrusions are a ground contact surface of the foam body.
Clause 28. The sole structure of any of clauses 12-23, wherein the midsole is a foam body and the heel protrusions are a ground contact surface of the foam body.
Clause 29. The sole structure of any of clauses 21-23, further comprising: an outsole element covering the ground-facing surface of the midsole only in the forefoot region.
Clause 30. The sole structure of clause 29, wherein forwardmost protrusions of the downwardly-extending protrusions are rearward of a widest portion of the midsole in the forefoot region, and a majority of the outsole element is forward of the widest portion of the midsole in the forefoot region.
Clause 31. The sole structure of any of clauses 21-23, wherein spacing between adjacent ones of the heel protrusions is greater than spacing between adjacent ones of the midfoot protrusions.
Clause 32. The sole structure of any of clauses 21-23, wherein: the downwardly-extending protrusions include peripheral protrusions in the midfoot region that define a lateral side edge and a medial side edge of the ground-facing surface; and the peripheral protrusions are truncated at the lateral side edge and at the medial side edge such that peaks of the peripheral protrusions lie along the lateral side edge and the medial side edge.
Clause 33. The sole structure of any of clauses 21-23, wherein the midsole is a one-piece foam body.
Clause 34. A sole structure for an article of footwear, the sole structure comprising: a midsole having a ground-facing surface with a forefoot region, a midfoot region, and a heel region, the midsole defining downwardly-extending protrusions distributed over the midfoot region and the heel region, and the forefoot region being relatively flat; wherein the downwardly-extending protrusions have convex outer surfaces and transitioning in a forward direction from relatively round to relatively oblong and back to relatively round, each of the relatively oblong downwardly-extending protrusions having a width in a transverse direction of the midsole greater than a length in a longitudinal direction of the midsole, and wherein the relatively oblong downwardly-extending protrusions are taller than the relatively round downwardly-extending protrusions, and the midsole arcs upward from the midfoot region to the heel region and upward from the midfoot region to the forefoot region.
Clause 35. The sole structure of clause 34, wherein the downwardly-extending protrusions are a ground contact surface of the midsole.
Clause 36. The sole structure of clause 35, further comprising: an outsole element covering the ground-facing surface of the midsole only in the forefoot region.
Clause 37. The sole structure of any of clauses 34-36, wherein the midsole includes a rear side wall that flares outward from an upper extent to a lower extent of the rear side wall at a rear of the heel region.
Clause 38. The sole structure of any of clauses 34-36, wherein the midsole includes a lateral side wall and a medial side wall each of which has an upper extent and a lower extent and flares outward from the upper extent to the lower extent in the forefoot region.
Clause 39. The sole structure of any of clauses 34-36, wherein the downwardly-extending protrusions include forwardmost protrusions each having a front half and a rear half, and with the convex outer surface steeper at the rear half than at the front half.
Clause 40. The sole structure of any of clauses 34-36, wherein: the downwardly-extending protrusions include peripheral protrusions in the midfoot region that define a lateral side edge and a medial side edge of the ground-facing surface; and the peripheral protrusions are truncated at the lateral side edge and at the medial side edge such that peaks of the peripheral protrusions lie along the lateral side edge and the medial side edge.
To assist and clarify the description of various embodiments, various terms are defined herein. Unless otherwise indicated, the following definitions apply throughout this specification (including the claims). Additionally, all references referred to are incorporated herein in their entirety.
An “article of footwear”, a “footwear article of manufacture”, and “footwear” may be considered to be both a machine and a manufacture. Assembled, ready to wear footwear articles (e.g., shoes, sandals, boots, etc.), as well as discrete components of footwear articles (such as a midsole, an outsole, an upper component, etc.) prior to final assembly into ready to wear footwear articles, are considered and alternatively referred to herein in either the singular or plural as “article(s) of footwear”.
“A”, “an”, “the”, “at least one”, and “one or more” are used interchangeably to indicate that at least one of the items is present. A plurality of such items may be present unless the context clearly indicates otherwise. All numerical values of parameters (e.g., of quantities or conditions) in this specification, unless otherwise indicated expressly or clearly in view of the context, including the appended claims, are to be understood as being modified in all instances by the term “about” whether or not “about” actually appears before the numerical value. “About” indicates that the stated numerical value allows some slight imprecision (with some approach to exactness in the value; approximately or reasonably close to the value; nearly). If the imprecision provided by “about” is not otherwise understood in the art with this ordinary meaning, then “about” as used herein indicates at least variations that may arise from ordinary methods of measuring and using such parameters. In addition, a disclosure of a range is to be understood as specifically disclosing all values and further divided ranges within the range.
The terms “comprising”, “including”, and “having” are inclusive and therefore specify the presence of stated features, steps, operations, elements, or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, or components. Orders of steps, processes, and operations may be altered when possible, and additional or alternative steps may be employed. As used in this specification, the term “or” includes any one and all combinations of the associated listed items. The term “any of” is understood to include any possible combination of referenced items, including “any one of” the referenced items. The term “any of” is understood to include any possible combination of referenced claims of the appended claims, including “any one of” the referenced claims.
For consistency and convenience, directional adjectives may be employed throughout this detailed description corresponding to the illustrated embodiments. Those having ordinary skill in the art will recognize that terms such as “above”, “below”, “upward”, “downward”, “top”, “bottom”, etc., may be used descriptively relative to the figures, without representing limitations on the scope of the invention, as defined by the claims.
The term “longitudinal” refers to a direction extending along a length of a component. For example, a longitudinal direction of a shoe extends between a forefoot region and a heel region of the shoe. The term “forward” or “anterior” is used to refer to the general direction from a heel region toward a forefoot region, and the term “rearward” or “posterior” is used to refer to the opposite direction, i.e., the direction from the forefoot region toward the heel region. In some cases, a component may be identified with a longitudinal axis as well as a forward and rearward longitudinal direction along that axis. The longitudinal direction or axis may also be referred to as an anterior-posterior direction or axis.
The term “transverse” refers to a direction extending along a width of a component. For example, a transverse direction of a shoe extends between a lateral side and a medial side of the shoe. The transverse direction or axis may also be referred to as a lateral direction or axis or a mediolateral direction or axis.
The term “vertical” refers to a direction generally perpendicular to both the lateral and longitudinal directions. For example, in cases where a sole is planted flat on a ground surface, the vertical direction may extend from the ground surface upward. It will be understood that each of these directional adjectives may be applied to individual components of a sole. The term “upward” or “upwards” refers to the vertical direction pointing towards a top of the component, which may include an instep, a fastening region and/or a throat of an upper. The term “downward” or “downwards” refers to the vertical direction pointing opposite the upwards direction, toward the bottom of a component and may generally point towards the bottom of a sole structure of an article of footwear.
While various embodiments have been described, the description is intended to be exemplary, rather than limiting and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible that are within the scope of the embodiments. Any feature of any embodiment may be used in combination with or substituted for any other feature or element in any other embodiment unless specifically restricted. Accordingly, the embodiments are not to be restricted except in light of the attached claims and their equivalents. Also, various modifications and changes may be made within the scope of the attached claims.
While several modes for carrying out the many aspects of the present teachings have been described in detail, those familiar with the art to which these teachings relate will recognize various alternative aspects for practicing the present teachings that are within the scope of the appended claims. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and exemplary of the entire range of alternative embodiments that an ordinarily skilled artisan would recognize as implied by, structurally and/or functionally equivalent to, or otherwise rendered obvious based upon the included content, and not as limited solely to those explicitly depicted and/or described embodiments.
This application claims the benefit of priority to U.S. Provisional Application No. 63/051,110, filed Jul. 13, 2020, which is hereby incorporated by reference in its entirety.
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