The present application relates to guard structures, and more particularly to a guard structure that complies with safety features and guards a fan.
Fans are used in conjunction with various electrical equipment that benefit from the movement of heat and/or air from their location. Perforations to cover the fan, thereby preventing a person from having their clothing or a portion of their bodies contact the blades of the fan, are a safety requirement. The specified dimensions for the size of perforations or openings are found in safety standards, such as International Electrotechnical Commission (IEC) 60950.
These safety standards include size of opening requirements for fan enclosures, which cover one or more surfaces of a fan.
During operation, fan enclosures with larger openings increase airflow and increase the ability of the fan to disperse heat because less material is blocking air flow from the fan. But, there is a limit as to how large the openings can be so as to still satisfy the safety requirements.
Thus, a guard structure for a fan that is safety compliant and also allows for increased air flow when the fan is in use is desired.
In one embodiment, a fan guard is provided. The fan guard includes a first lattice, a second lattice, a first solenoid operably connected to the second lattice, wherein the first solenoid is configured to move the second lattice relative to the first lattice from a first position to an alternate position and a second solenoid, the second solenoid configured to extend through a portion of the first lattice when the second lattice is in the alternate position.
In another aspect of the present application a method of operating a fan guard is included. The method includes the steps of moving a second lattice relative to a first lattice, wherein a first solenoid is operably connected to the second lattice, wherein the first solenoid is configured to move the second lattice relative to the first lattice from a first position to an alternate position and extending a portion of a second solenoid through a portion of the first lattice.
The present application will now be described in greater detail by referring to the following discussion and drawings that accompany the present application. It is noted that the drawings of the present application are provided for illustrative purposes only and, as such, the drawings are not drawn to scale. It is also noted that like and corresponding elements are referred to by like reference numerals.
In the following description, numerous specific details are set forth, such as particular structures, components, materials, dimensions, processing steps and techniques, in order to provide an understanding of the various embodiments of the present application. However, it will be appreciated by one of ordinary skill in the art that the various embodiments of the present application may be practiced without these specific details. In other instances, well-known structures or processing steps have not been described in detail in order to avoid obscuring the present application.
It will be understood that when an element as a layer, region or substrate is referred to as being “on” or “over” another element, it can be directly on the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly on” or “directly over” another element, there are no intervening elements present. It will also be understood that when an element is referred to as being “beneath” or “under” another element, it can be directly beneath or under the other element, or intervening elements may be present. In contrast, when an element is referred to as being “directly beneath” or “directly under” another element, there are no intervening elements present.
In the discussion and claims herein, the term “about” indicates that the value listed may be somewhat altered, as long as the alteration does not result in nonconformance of the process or structure to the illustrated embodiment. For example, for some elements the term “about” can refer to a variation of ±0.1%, for other elements, the term “about” can refer to a variation of ±1% or ±10%, or any point therein.
As used herein, the term “substantially”, or “substantial”, is equally applicable when used in a negative connotation to refer to the complete or near complete lack of an action, characteristic, property, state, structure, item, or result. For example, a surface that is “substantially” flat would either be completely flat, or so nearly flat that the effect would be the same as if it were completely flat.
As used herein terms such as “a”, “an” and “the” are not intended to refer to only a singular entity, but include the general class of which a specific example may be used for illustration.
As used herein, terms defined in the singular are intended to include those terms defined in the plural and vice versa.
Reference herein to any numerical range expressly includes each numerical value (including fractional numbers and whole numbers) encompassed by that range. To illustrate, reference herein to a range of “at least 50” or “at least about 50” includes whole numbers of 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, etc., and fractional numbers 50.1, 50.2 50.3, 50.4, 50.5, 50.6, 50.7, 50.8, 50.9, etc. In a further illustration, reference herein to a range of “less than 50” or “less than about 50” includes whole numbers 49, 48, 47, 46, 45, 44, 43, 42, 41, 40, etc., and fractional numbers 49.9, 49.8, 49.7, 49.6, 49.5, 49.4, 49.3, 49.2, 49.1, 49.0, etc. In yet another illustration, reference herein to a range of from “5 to 10” includes whole numbers of 5, 6, 7, 8, 9, and 10, and fractional numbers 5.1, 5.2, 5.3, 5.4, 5.5, 5.6, 5.7, 5.8, 5.9, etc.
As used herein the term “lattice” is used in a broad sense to refer to a mesh-like structure having one or more elements that extend across a frame to form a smaller opening, such as in a grate, a grid, a grill or a web of elements.
Referring first to
In this embodiment, the pattern of first crosspieces 3 and second crosspieces 5 remains substantially across the first lattice 2 and second lattice 4. In other embodiments, the pattern of first crosspieces 3 and second crosspieces 5 can change, such as by having a larger or smaller opening or a thicker or thinner crosspiece, across the first lattice and/or second lattice 4. One example of this embodiment is for the first crosspieces 3 to have smaller openings where the first lattice 2 does not overlap the second lattice 4 in
The first lattice 2 and the second lattice 4 can be formed of the same, or different materials from each other. These materials can be any suitable material that can maintain a structural form, such as plastics, metals, carbon based materials, and mixtures thereof.
Also included in fan guard 1 is a first solenoid 6. First solenoid 6 is shown as a representative box with a first protrusion 8 that can be actuated to extend and retract by first solenoid 6 and is engageable with the second lattice 4 to extend and retract the lattice, but in other embodiments, any other solenoid or actuator that is capable of moving a lattice can be used. The first solenoid 6 is operably connected to the second lattice 4 and is actuated, such as by control signals, to move the second lattice 4 (shown in
Also included in fan guard 1 is a second solenoid 10. Second solenoid 10 is shown as a representative box with a second protrusion 12 that can be actuated to extend and retract by a second solenoid 10, but in other embodiments, any other solenoid or actuator that is capable of extending a portion thereof through a lattice can be used. The second solenoid 10 is actuated, such as by control signals, so as to extend and withdraw the second protrusion 12 through a portion of the first lattice 2 when the second lattice 4 is in the alternate position, as shown in
When the second lattice 4 is in the alternate position, as seen in
Also included in fan guard 1, a controller 7 can be connected to both the first solenoid 6 and the second solenoid 10 wirelessly (as shown) or through a wired connection. The controller 7 is configured to send an electronic signal to each of the first solenoid 6 and the second solenoid 10 to extend and retract their respective protrusions. As used herein, the term “controller” can be any type of controller or processor, and may be embodied as one or more controllers, configured, designed, programmed, or otherwise adapted to perform the functionality discussed herein. As the term controller or processor is used herein, a controller or processor may include use of a single integrated circuit (“IC”), or may include use of a plurality of integrated circuits or other components connected, arranged, or grouped together, such as controllers, microprocessors, digital signal processors (“DSPs”), parallel processors, multiple core processors, custom ICs, application specific integrated circuits (“ASICs”), field programmable gate arrays (“FPGAs”), adaptive computing ICs, associated memory (such as RAM, DRAM and ROM), and other ICs and components. As a consequence, as used herein, the term controller (or processor) should be understood to equivalently mean and include a single IC, or arrangement of custom ICs, ASICs, processors, microprocessors, controllers, FPGAs, adaptive computing ICs, or some other grouping of integrated circuits which perform the functions discussed below, with associated memory, such as microprocessor memory or additional RAM, DRAM, SDRAM, SRAM, MRAM, ROM, FLASH, EPROM or EEPROM. A controller (or processor) (such as controller 7), with its associated memory, may be adapted or configured (via programming, FPGA interconnection, or hard-wiring) to perform the methodology, as discussed below in reference to
Referring first to
In this view it can be seen that first protrusion 8 is in a withdrawn position. A fan shaft 14 and fan blades 16 are shown for illustrative purposes and are not limited to the size, orientation or location they are shown in. Also for illustrative purposes an arrow indicating the flow of air from the fan blades 16 is shown as being directed towards the first lattice 2 and second lattice 4. In other embodiments, the flow of air can be in the opposite direction, or at any angle that passes air through the first lattice 2 and the second lattice 4.
Also as can be seen in
Referring first to
Transitioning from the alternate position of
When the second lattice 4 is in the first position, as seen in
Referring first to
A flow chart illustrating a method of the present application is shown in
At the start, step S1 determines whether or not a fan shaft 14 is rotating. If the fan shaft 14 is not rotating at S1, the second lattice 4 is in the alternate position at step S2, as shown in
If the fan shaft 14 is rotating in S1, the method proceeds to determine whether or not the fan shaft 14 and/or the fan blades 16 are accessible by a user at step S3. Accessible can mean that an external cover other than the fan guard 1 has been opened by a user. It can be detected at step S3 whether or not the fan shaft 14 and/or the fan blades 16 are accessible by a user if (a) a switch is changed to an off position, such as by removal of an external cover, opening of a door, or removal of a bezel and/or (b) a sensor determines if an external cover is removed, a door has been opened, or a bezel has been removed. A switch 18 is shown in
If at step S3 the fan is accessible and the second lattice 4 is already in the alternate position, as shown in
If at step S3 the fan is not accessible, meaning that the fan is behind a door, cover, or bezel, the second lattice 4 is in the first position behind lattice 2 at step S5. If the fan shaft 14 and/or the fan blades 16 are not accessible at S3 and the second lattice 4 is not in the first position at S4, the first solenoid 6 and second solenoid 10 operate as discussed above to place the second lattice 4 in the first position. After S5, the method loops back to S1.
In steps S2 or S4, so that the second lattice 4 is in the alternate position, the method can include moving the second lattice 4 relative to the first lattice 2. To effect this movement, the first solenoid 6 is operably connected to the second lattice 4 and the first solenoid 6 is configured to move the second lattice 4 relative to the first lattice 2 from a first position (shown in
The second protrusion 12 of the second solenoid 10 can extend through a portion of the first lattice 2 upon movement of the first protrusion 8 of the first solenoid 6, or second protrusion 12 can wait a predetermined amount of time after movement of the first protrusion 8 to extend through a portion of the first lattice 2. This predetermined amount of time can be an amount of time that is sufficient for first solenoid 6 to move the second lattice 4 from the first position to the alternate position and can be stored and controlled by controller 7.
If the method proceeds from step S5, through step S1 to either step S2 or S4, the method can also include a step of withdrawing the first protrusion 8 of the first solenoid 6 and moving the second lattice 4 from the first position (
The first protrusion 8 of the first solenoid 6 can move the second lattice 4 upon movement of the second protrusion 12 of the second solenoid being withdrawn, or the first protrusion 8 can wait a predetermined amount of time after movement of the second protrusion to move the second lattice 4. This predetermined amount of time can be an amount of time that is sufficient for second solenoid 10 to withdraw the second protrusion 12 fully from a portion of the first lattice 2 and can be stored and controlled by controller 7.
Although switch 18 is shown in
The methods and devices of the present disclosure will be better understood by reference to the following examples, which are provided as exemplary of the disclosure and not by way of limitation.
When fan guard 1 is in the alternate position, as shown in
When fan guard 1 is in the first position, as shown in
To determine the difference in pressure drop between the two second lattice positions, the following formulas were used:
Wherein p is pressure, k is the minor loss coefficient, ρ is the air density and ν is air velocity. k
Next, the following equations were solved to determine the difference in pressure drop of air passing through the open area shown in
Wherein is constant volume flow and A is area.
As can be seen, the pressure drop of air passing through the open area shown in
A front view of five individual fan assemblies, which can be used in conjunction with the fan guards described above, is shown in
A front view of the five individual fan assemblies of
While the present application has been particularly shown and described with respect to preferred embodiments thereof, it will be understood by those skilled in the art that the foregoing and other changes in forms and details may be made without departing from the spirit and scope of the present application. It is therefore intended that the present application not be limited to the exact forms and details described and illustrated, but fall within the scope of the appended claims.
Number | Name | Date | Kind |
---|---|---|---|
4120615 | Keem et al. | Oct 1978 | A |
5460571 | Kato et al. | Oct 1995 | A |
6042348 | Aakalu et al. | Mar 2000 | A |
6406257 | Houdek | Jun 2002 | B1 |
6503060 | Kamada et al. | Jan 2003 | B1 |
6775137 | Chu et al. | Aug 2004 | B2 |
7118333 | Takemoto | Oct 2006 | B2 |
7667966 | Ong et al. | Feb 2010 | B2 |
8066559 | Cochrane | Nov 2011 | B2 |
8093851 | Yang et al. | Jan 2012 | B2 |
8388423 | Cruz et al. | Mar 2013 | B2 |
8936443 | Mashak et al. | Jan 2015 | B2 |
9137930 | Alshinnawi et al. | Sep 2015 | B2 |
9157536 | Li | Oct 2015 | B2 |
9383117 | Labrecque | Jul 2016 | B2 |
20040197189 | Seo et al. | Oct 2004 | A1 |
20050095121 | Vithani | May 2005 | A1 |
20050168942 | Steinbrecher et al. | Aug 2005 | A1 |
20070110432 | Viglione | May 2007 | A1 |
20100189431 | Viglione | Jul 2010 | A1 |
20100244759 | Makley et al. | Sep 2010 | A1 |
20140187139 | Zhong et al. | Jul 2014 | A1 |
20150192219 | Anderl et al. | Jul 2015 | A1 |
20160095260 | Campbell et al. | Mar 2016 | A1 |
20160105996 | Schanzenbach et al. | Apr 2016 | A1 |
20160146223 | Cao et al. | May 2016 | A1 |
20160353951 | Buchanan | Dec 2016 | A1 |
20160356172 | DiVincenzo et al. | Dec 2016 | A1 |
20180347592 | Arenella | Dec 2018 | A1 |
20180347593 | Arenella | Dec 2018 | A1 |
20180347594 | Arenella | Dec 2018 | A1 |
20190047306 | Sasaki | Feb 2019 | A1 |
Number | Date | Country |
---|---|---|
0 611 924 | Aug 1994 | EP |
1-314834 | Dec 1989 | JP |
4-203724 | Jul 1992 | JP |
7-122870 | May 1995 | JP |
7-324787 | Dec 1995 | JP |
8-162790 | Jun 1996 | JP |
03042544 | May 2003 | WO |
2010048730 | May 2010 | WO |
Entry |
---|
List of IBM Patents or Patent Applications Treated as Related dated Jun. 2, 2017, 2 pages. |
Disclosed Anonymously, “Fan Guard Waiver”, IPCOM000232276D, (3 pages) (Oct. 30, 2013). |
Disclosed Anonymously, “Methods and Apparatus for Optimum Fan Operation While Maintaining High Safety Requirements”, IPCOM000229498D, (5 pages) (Aug. 1, 2013). |
U.S. Notice of Allowance dated Jan. 23, 2019 received in related U.S. Appl. No. 15/611,921. |
U.S. Notice of Allowance dated Dec. 27, 2018 received in related U.S. Appl. No. 15/611,883. |
Number | Date | Country | |
---|---|---|---|
20180347593 A1 | Dec 2018 | US |