Claims
- 1. A control valve for use in actuation of a hydraulic clutch comprising:
a solenoid; a valve member having a valve body that is connected to and operatively associated with said solenoid, wherein said valve member has a bore disposed linearly inside said valve body so that a first end of said bore is adjacent said solenoid and a second end of said bore is located at an end of said valve body that is distal from said solenoid; a spool linearly and slidably disposed in said bore, wherein said spool portion has a first end positioned in said first end of said bore, adjacent said solenoid, and a second end positioned in said second distal end of said bore; and a pressure transition region located along said spool between said first end of said second end of said spool, wherein said pressure transition region is formed by a reduced diameter area located on the surface of said spool.
- 2. The control valve of claim 1 further comprising a pressure supply, a control passage and an exhaust port a connectable to said valve member through the wall of said valve body.
- 3. The control valve of claim 2 wherein said valve body is configured so that said pressure transition region can selectively communicate with said pressure supply, said control passage and said exhaust port, whereby, the configuration allows for the selective actuation of a hydraulic clutch.
- 4. The control valve of claim 2 further comprising:
a first dampening chamber defined by an area between said solenoid and said first end of said spool; and a first feedback orifice operably connected between said first dampening and said control passage.
- 5. The control valve of claim 4 wherein said supply control chamber communicates with said pressure source to supply pressure to said input passage when said spool valve is in a first position and said exhaust control chamber supplies pressure from said input passage to said exhaust port when said spool valve is in a second position.
- 6. The control valve of claim 4 further comprising:
a second dampening chamber defined by the area between said distal end of said bore and said second end of said spool; and a second feedback orifice operably connected between said second dampening chamber and said control passage.
- 7. The control valve of claim 6 wherein said pressure transition region is a closed center spool valve.
- 8. The control valve of claim 6 wherein said first dampening chamber is defined by a reduced diameter portion located more centrally inward on said spool valve and said first feedback orifice is more centrally located and is connected to said valve body and connectable with said first dampening chamber.
- 9. The control valve of claim 8 further comprising a check valve located in said supply passage outside of said hydraulic control valve.
- 10. The control valve of claim 8 further comprising a check valve located in a region of said valve body above said first supply control chamber and having an opening extending into said control passage.
- 11. The control valve of claim 10 wherein said opening is formed to contact a ball member configured to engage and seal against said opening when high pressure fluid from said supply passage contacts said ball member.
- 12. The control valve of claim 11 wherein said check valve has a spring configured to hold said ball member to operatively engage said opening.
- 13. The control valve of claim 4 wherein said supply control chamber communicates with said pressure source to supply pressure to said input passage when said spool valve is in a first position and said exhaust control chamber supplies pressure from said input passage to said exhaust port when said spool valve is in a second position.
- 14. A control valve for use in actuation of a hydraulic clutch comprising:
a solenoid including a linearly configured armature; a valve member including a valve body connected at a first end of said valve body to said solenoid in a matter that is co-axial to said armature, and a second end located at a linearly distal end of said valve body, wherein said valve member is operatively associated with said armature, and said spool valve has a control channel extending linearly through said valve body, wherein said valve body has a pressure source passage, a control passage, and an exhaust port all selectively connectable though the wall of said valve body, wherein said spool valve has a first dampening chamber and a second dampening chamber formed in said valve body; a spool portion slidably disposed in said control channel, wherein said spool portion has a first end adjacent to said solenoid and a second end located at an end opposite said first end adjacent to said second end of said valve body; and a control chamber located between said first end and said second end both of said spool valve, wherein said control reduced diameter portion is formed by a reduced diameter area on the surface of said spool valve to allow said control chamber to selectively communicate with said pressure source, said control passage and said exhaust port for actuation of said hydraulic clutch.
- 15. The solenoid control valve of claim 14 wherein said spool valve has a rounded cross section.
- 16. The solenoid control valve of claim 14 wherein said first end is a first reduced diameter portion and said second end is a second reduced diameter portion, whereby, said first reduced diameter portion and said second reduced diameter portion are tapered so said first reduced diameter portion and said second reduced diameter portion are more narrow diameter than the main body of said spool valve.
- 17. A solenoid control valve for use in actuation of a hydraulic clutch in a manually geared transmission for a vehicle comprising:
an electronically operated solenoid including a linearly configured armature; a spool valve including a valve body with one end connectable to said solenoid and a second end located at a linearly distal end of said valve body, wherein said spool valve is operatively associated with said armature, and said spool valve has a control channel extending linearly through said valve body, wherein said valve body has a pressure source passage, a control passage, and an exhaust port all selectively connectable though the wall of said valve body, wherein said spool valve has a first dampening chamber and a second dampening chamber formed in said valve body; a spool portion slidably disposed in said control channel, wherein said spool portion has a first end adjacent to said solenoid and a second end located at an end opposite said first end adjacent to said second end of said valve body; a control portion located between said first end and said second end both of said spool valve, wherein the surface of said spool valve to allow said control reduced diameter portion to selectively communicate with said pressure source, said control passage and said exhaust port for actuation of said hydraulic clutch; a first dampener chamber defined by an area between said solenoid and said first end of said spool valve, a second dampener chamber defined by the area between said distal end of said valve body and said second end of said spool, and a piston accumulator having a chamber connected to said control chamber by an accumulator inlet, wherein said chamber has a piston that rests against the wall of said chamber near said accumulator inlet and said piston is held in place by a spring that connects between said piston and a distal end of said chamber.
- 18. The solenoid control valve of claim 17 wherein said central reduced diameter portion of said control chamber has a central wall having the same diameter as said spool valve, whereby said control chamber is divided into two parts, a first supply control chamber and a second exhaust control chamber.
- 19. The solenoid control valve of claim 17 wherein said first dampener chamber and said second dampener chamber have greater areas than typical dampener chambers to provide improved stability in the control systems, thereby balancing the transient flow forces.
- 20. The solenoid control valve of claim 17 wherein said first feedback orifice is configured to provide communication between said first dampener chamber and said control passage and said second feedback orifice is configured to provide communication between said second dampener chamber and said control passage.
- 21. A solenoid control valve for use in actuation of a hydraulic clutch in a manual transmission for a vehicle comprising:
an electronically operated control variable force solenoid including a housing that encloses a bobbin, an eletromagnetic coil wound on said bobbin, a channel axially disposed within said bobbin, and an actuator rod displaced axially within said channel and having a first end circumvented by an adjustable armature spring, and a second distal end, whereby said armature is displaced axially within said channel by an electromagnetic force provided by said eletromagnetic coil; a spool valve including a valve body with one end connectable to said housing of said solenoid, a control channel extending linearly through said valve housing, and a second end of valve body located at a linearly distal end of said valve body, wherein said valve body has a pressure source, a control passage, and an exhaust port all connectable though the wall of said valve body; a spool valve slidably disposed in said control channel having a first reduced diameter portion at a first end of said spool valve adjacent to said solenoid, said first reduced diameter portion being connectable with said second end of said armature, a diaphragm disposed between said actuator rod and said spool for sealing said solenoid from said valve body, a second reduced diameter portion at a second end of said spool valve located opposite said first reduced diameter portion, and a control portion defining a control chamber a first dampener chamber defined by said first reduced diameter portion; a second dampener chamber defined by said second reduced diameter portion; a first feed back orifice connected to said valve body and connectable to said first dampener chamber, and a second feed back orifice connected to said valve body and connectable to said second dampener chamber.
- 22. The solenoid valve of claim 20 wherein said adjustable armature spring has a screw exposed outside of said solenoid housing at one end and connectable to said armature spring at a second end.
- 23. The solenoid valve of claim 20 wherein said solenoid housing has a pair of terminals connected to said electromagnetic coil and a primary driver connected to said terminals.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of U.S. Provisional Application No. 60/384,997, filed Jun. 6, 2002.
Provisional Applications (1)
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Number |
Date |
Country |
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60384997 |
Jun 2002 |
US |