The technique disclosed in this description relates to a solenoid valve configured such that a stator core sucks a valve in an axial direction by a magnetic force generated in a coil for reciprocally moving the valve.
Heretofore, as this type of technique, for example, a “linear solenoid” described in the Patent Literature 1 indicated below has been known. This solenoid valve is provided with a coil generating the magnetic force by energization, a plunger supported slidably in an axial direction, a stator core having a slide hole inside thereof, and a shaft for transmitting a suction force generated in the plunger to an outside of the stator core. The stator core is a core integrally formed of a magnetism-attraction core for sucking the plunger to the axial direction by the magnetic force generated in the coil, a magnetism-delivery core for passing and receiving the magnetism with the plunger in a radial direction, and a first magnetism block portion for inhibiting direct magnetic-flux coupling of the magnetism-attraction core and the magnetism-delivery core. In this linear solenoid, the plunger and the shaft are integrally formed via a magnetism-coupling inhibiting member to inhibit the direct magnetic-flux coupling of the plunger and the shaft. On an outer peripheral surface of the plunger, a first protruding portion protruding in an outer radial direction is provided. Further, on an outer peripheral surface of the shaft, a second protruding portion protruding in the outer radial direction is provided. The first protruding portion and the second protruding portion are to directly slide along an inner peripheral surface of the slide hole of the stator core.
Patent Document 1: Japanese unexamined patent application publication No. 2013-168425
The above-mentioned linear solenoid is configured such that the protruding portions slide in the slide holes of the stator core at two positions with less influence of a side force caused by the magnetic force, but one of the two positions is located at a position held by areas of generating the side force, and thus there is less effect of lowering the hysteresis.
Herein, in order to restrain the hysteresis in the linear solenoid, it is effective to reduce the side force by sliding with a non-magnetic material for lowering a sliding resistance. For example, a configuration of direct sliding of the plunger and the stator core, not sliding with the shaft, can achieve reduction in size of the linear solenoid. However, non-magnetic plating or non-magnetic member needs to be added for sliding with the non-magnetic material. Further, the sliding is not performed completely by the non-magnetic material in case of sliding at a position with less magnetic flux like the above-mentioned linear solenoid, and thus it is considered that effect of lowering the hysteresis is small.
This disclosed technique has been made in view of the above circumstances and has a purpose of achieving effective reduction in a hysteresis in working of a solenoid valve that is configured such that a stator core sucks a valve in an axial direction by a magnetic force generated by a coil.
According to the configuration of the above (1), the valve is placed reciprocally movably in the axial direction in the bore of the stator core, the sliding part is placed on the outer periphery of the valve, and the slid part, along which the sliding part of the valve slides during reciprocal moving of the valve, is placed on the inner periphery of the bore. Herein, a part of the outer periphery of the valve forms the magnetic circuit with the stator core, and the other part of the outer periphery of the valve that does not form the magnetic circuit constitutes the sliding part. Accordingly, when the valve reciprocally moves in the bore of the stator core, the sliding part of the valve slides with the corresponding slid part of the bore. The sliding part is placed on the outer periphery of the valve where does not form the magnetic circuit, and thus the side force generated by the magnetic force acting on the valve becomes small.
According to the configuration of the above (2), in addition to the operation of the above configuration (1), at least any one of the sliding part and the slid part is formed of the non-magnetic material, and accordingly, the magnetic circuit is not formed between the sliding part and the slid part. Therefore, the side force generated by the magnetic force acting on the valve can be made further smaller.
According to the configuration of the above (3), in addition to the operation of the above configuration (1) or (2), the slid part sliding with the sliding part of the valve is configured by the non-magnetic sleeve that is integrally formed with the valve seat, and accordingly, the valve seat is utilized for providing the non-magnetic slid part. Further, the reciprocal motion of the valve with respect to the valve seat is guided by the sleeve.
According to the configuration of the above (4), in addition to the operation of the above configuration (1) or (2), the non-magnetic slid part is provided in the stator core by the ring, and thus the magnetic circuit is not formed between the slid part and the sliding part. Therefore, the side force generated by the magnetic force acting on the valve is made further smaller.
According to the configuration of the above (5), in addition to the operation of the above configuration (1) or (2), the sliding part is configured by the non-magnetic ring formed separately from the valve, and thus the magnetic circuit is not formed between the sliding part and the slid part. Therefore, the side force caused by the magnetic force acting on the valve is made further smaller.
According to the configuration of the above (6), in addition to the operation of the above (1) or (2), the sliding part is configured by the protruding portion, and thus a contact area of the sliding part with respect to the slid part becomes small.
According to the configuration of the above (7), in addition to the above configuration (1) or (2), the slid part is configured by the protruding portion, and thus the contact area of the slid part with respect to the sliding part becomes small.
According to the configuration in the above (1), the solenoid valve is configured such that the stator core sucks the valve in the axial direction by the magnetic force generated in the coil, so that the sliding resistance accompanied with the reciprocal motion of the valve can be lowered, thereby the hysteresis in working of the solenoid valve can be effectively reduced.
According to the configuration in the above (2), in addition to the effect of the above configuration (1), the hysteresis in working of the solenoid valve can be further effectively reduced.
According to the configuration in the above (3), in relation to the effect of the above configuration (1) or (2), the non-magnetic slid part can be provided without increasing the number of components of the solenoid valve, so that the coaxiality accuracy of the valve to the valve seat can be improved.
According to the configuration in the above (4), in relation to the effect of the above configuration (1) or (2), the hysteresis in working of the solenoid valve can be further effectively reduced.
According to the configuration in the above (5), in relation to the effect of the above configuration (1) or (2), the hysteresis in working of the solenoid valve can be further effectively reduced.
According to the configuration in the above (6), in relation to the effect of the above configuration (1) or (2), in the solenoid valve, the sliding resistance of the valve can be further reduced, and the hysteresis in working of the solenoid valve can be further effectively reduced.
According to the configuration in the above (7), in relation to the effect of the above configuration (1) or (2), in the solenoid valve, the sliding resistance of the valve can be further reduced, and the hysteresis in working of the solenoid valve can be further effectively reduced.
Hereinafter, a first embodiment embodying a solenoid valve is explained in detail with reference to the accompanying drawings.
The stator core 3 is formed of magnetic material and configured with a core body 11 on an upper side in
This solenoid valve 1 is configured such that the stator core 3 sucks the valve 4 in the axial direction by the magnetic force generated by the coil 2 for reciprocally moving the valve 4. Specifically, when the solenoid valve 1 is to be opened, the stator core 3 sucks the valve 4 in the axial direction against an urging force of the spring 15 by the magnetic force generated by the coil 2. Thereby, the valve 4 is separated (opened) from the valve seat 14 to open the valve hole 14a. In this valve-open state, the valve hole 14a, the inner hole 4a of the valve 4, and the inner hole 11a of the core body 11 are communicated with each other, and thus a fluid flows through the passage. When the solenoid valve 1 is to be closed, generation of the magnetic force by the coil 2 is halted, and suction of the valve 4 by the stator core 3 is recessed. Thus, the valve 4 is brought to be seated on the valve seat 14 (valve closing) by the urging force of the spring 15, and the valve hole 14a is closed. This solenoid valve 1 constitutes a linear solenoid in a manner that the valve 4 is made to reciprocally move with respect to the stator core 3.
The solenoid valve 1 of this embodiment has the hysteresis characteristic that displacement in the valve 4 differs in a case of current increase and in another case of current decrease even if the current value with respect to the coil 2 is equal. This hysteresis characteristic is derived from the feature that a sliding resistance between the valve 4 and the body 12 acts in a reverse direction from a moving direction of the valve 4. Accordingly, it is effective for reduction in hysteresis to reduce the sliding resistance of the valve 4 against the body 12. To achieve this, in this embodiment, the sliding parts 21, 22 and the slid parts 31, 32 are prescribed as below in order to reduce the sliding resistance of the valve 4.
Namely, in this embodiment, as shown in
On the other hand, in this embodiment, as shown in
In this embodiment, exactly, the inner periphery of the bore 12a of the body 12 is in contact with the first sliding part 21 and the second sliding part 22 on the outer periphery of the valve 4 only at the first slid part 31 and the second slid part 32, and not in contact with the outer periphery of the valve 4 at any other parts. In other words, in any parts other than the slid parts 31, 32, there is formed a minute clearance between the outer periphery of the valve 4 and the inner periphery of the bore 12a.
According to the configuration of the solenoid valve 1 of the embodiment as explained above, the valve 4 is formed by one component and is housed in the bore 12a of the stator core 3 (the body 12) to be placed reciprocally movably in the axial direction in the bore 12a. Further, the sliding parts 21, 22 are placed on the outer periphery of the valve 4, and the slid parts 31, 32, which are to slide with the sliding parts 21, 22 of the valve 4 during reciprocal moving of the valve 4, are placed on the inner periphery of the bore 12a. Herein, a part of the outer periphery of the valve 4 forms the magnetic circuit 16 with the stator core 3, and the other part of the outer periphery of the valve 4 does not form the magnetic circuit 16 constitutes the sliding parts 21, 22. Accordingly, when the valve 4 reciprocally moves in the bore 12a of the stator core 3, the respective sliding parts 21, 22 of the valve 4 slide with the corresponding slid parts 31, 32 in the bore 12a. At this time, the side force caused by the magnetic force acting on the valve 4 is made small since the respective sliding parts 21, 22 are placed on the outer periphery of the valve 4 that forms no magnetic circuit 16. Owing to this configuration, in the solenoid valve 1 configured such that the stator core 3 sucks the valve 4 in the axial direction by the magnetic force generated by the coil 2, the sliding resistance caused in association with the reciprocal motion of the valve 4 can be lowered, and the hysteresis in working of the solenoid valve 1 can be effectively reduced.
According to the configuration of this embodiment, the first slid part 31 is formed by the sleeve 14b made of non-magnetic material, and thus the magnetic circuit is not formed between the first sliding part 21 and the first slid part 31. Further, the second slid part 32 is formed by the ring 13 made of non-magnetic material, and thus the magnetic circuit is not formed between the second sliding part 22 and the second slid part 32. In other words, the respective sliding parts 21, 22 of the valve 4 slide at non-magnetic portions. Accordingly, the side force caused by the magnetic force acting on the valve 4 is made further small. In this meaning, the hysteresis in working of the solenoid valve 1 can be further effectively reduced.
According to the configuration of this embodiment, the first slid part 31 to slide with the first sliding part 21 of the valve 4 is configured by the non-magnetic sleeve 14b that is integrally formed with the valve seat 14, and thus the valve seat 14 is utilized for providing the non-magnetic first slid part 31. Further, the reciprocal motion of the valve 4 with respect to the valve seat 14 is guided by the sleeve 14b. Owing to this configuration, the non-magnetic first slid part 31 can be provided without increasing the number of components of the solenoid valve 1, thereby improving the coaxiality accuracy of the valve 4 to the valve seat 14.
According to the configuration of this embodiment, the non-magnetic second slid part 32 is formed by the ring 13 in the stator core 3 (the body 12), and thus there is no magnetic circuit formed between that slid part 32 and the second sliding part 22. Accordingly, the side force caused by the magnetic force acting on the valve 4 is made further small by that amount. Namely, in this embodiment, in both of the first sliding part 21 and the second sliding part 22, the side force caused by the magnetic force acting on the valve 4 is made smaller. In that sense, the hysteresis in working of the solenoid valve 1 can be further effectively reduced.
Next, a second embodiment embodying a solenoid valve is explained in detail with reference to the accompanying drawings. In the following explanation, similar or identical parts and components to those of the first embodiment are assigned with the same reference signs as those in the first embodiment and their explanations are omitted, and the explanation is made with a focus on the differences from the first embodiment.
This embodiment differs from the first embodiment in a configuration of the first slid part 31.
According to the configuration of the solenoid valve 1 of this embodiment as explained above, unlike the first embodiment, the first slid part 31 is not placed in a non-magnetic part of the body 12, but placed in a part having less magnetic flux with no formation of the magnetic circuit 16. Namely, the first sliding part 21 of the valve 4 does not slide in the non-magnetic part but slides in a part with less magnetic flux, and by that amount, the side force caused by the magnetic force acting on the valve 4 is made smaller. In that sense, in the solenoid valve 1, the sliding resistance generated in association with the reciprocal motion of the valve 4 can be lowered, and thus the hysteresis in working of the solenoid valve 1 can be effectively reduced.
Next, a third embodiment embodying a solenoid valve is explained in detail with reference to the accompanying drawings.
In this embodiment, a configuration of the first sliding part 21 is different from that of the second embodiment.
According to a configuration of the solenoid valve 1 of this embodiment as mentioned above, the first sliding part 21 is constituted by the protruding portion 4c, and thus a contact area of the first sliding part 21 to be in contact with the first slid part 31 is less than that of the second embodiment. Accordingly, as for the solenoid valve 1, the sliding resistance of the valve 4 can be further lowered, and thus the hysteresis in working of the solenoid valve 1 can be effectively reduced.
Next, a fourth embodiment embodying a solenoid valve is explained in detail with reference to the accompanying drawings.
In this embodiment, a configuration of the second sliding part 22 is different from that of the first embodiment.
According to the configuration of the solenoid valve 1 of this embodiment explained above, the second sliding part 22 is configured by the non-magnetic ring 18 formed separately from the valve unlike the first embodiment, and thus there is no magnetic circuit formed between the second sliding part 22 and the second slid part 32. Accordingly, the side force caused by the magnetic force acting on the valve 4 is made further smaller, and thus the hysteresis in working of the solenoid valve 1 can be further effectively reduced.
Next, a fifth embodiment embodying a solenoid valve is explained in detail with reference to the accompanying drawings.
In this embodiment, a configuration of the first sliding part 21 is different from that of the third embodiment.
According to the configuration of the solenoid valve 1 of this embodiment as explained above, the same operations and effects with the third embodiment can be achieved. In other words, the first slid part 31 is configured by the protruding portion 12b, and thus the contact area of the first slid part 31 to be in contact with the first sliding part 21 becomes small. Accordingly, in the solenoid valve 1, the sliding resistance of the valve 4 can be further lowered, and thus the hysteresis in working of the solenoid valve 1 can be further effectively reduced.
This disclosed technique is not limited to the above-mentioned respective embodiments, and may be embodied by appropriately modifying a part of the configuration without departing from the scope of the disclosed technique.
This disclosed technique may be utilized for a solenoid valve of a linear solenoid type that is used for controlling a fluid flow rate.
Number | Date | Country | Kind |
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2022-069970 | Apr 2022 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2023/008321 | 3/6/2023 | WO |