Patent Application
20100301248
The present invention relates to a solenoid valve, and more particularly to a solenoid valve including: a hollow sleeve formed with ports including an input port, an output port, and a discharge port; a spool that is a shaft-shaped member inserted into the interior of the sleeve and connects and disconnects the respective ports; and a solenoid portion having a movable member for moving the spool in an axial direction.
A valve of the related art proposed as this type of solenoid valve includes: a sleeve formed with ports including an input port, an output port, and a drain port; a pressure regulating valve portion constituted by a hollow outer spool disposed in the sleeve to be capable of moving inward and outward and an inner spool inserted into the interior of the outer spool to be capable of opening and closing a feedback hole; and a linear solenoid portion that generates thrust for pushing the inner spool (see Japanese Patent Application Publication No. JP-A-2005-155893, for example). This solenoid valve is provided with a first spring that biases the outer spool toward the linear solenoid portion and a second spring that is provided between the outer spool and the inner spool, has a smaller spring constant than that of the first spring, and biases the outer spool and inner spool relative to each other. In an initial state in which electrification of a coil of the linear solenoid portion is OFF, the input port and output port are open while the drain port and the feedback hole are closed, and when a current is applied to the coil of the linear solenoid portion, the inner spool is pushed by thrust from the linear solenoid portion. As a result, the inner spool moves while the second spring having a smaller spring constant contracts, thereby opening the feedback hole, and the first spring having a large spring constant does not contract, and therefore the position of the outer spool is maintained such that the input port and output port remain open and the drain port remains closed. When the current applied to the linear solenoid portion is further increased, the first spring also contracts, causing the outer spool to move such that a passage between the input port and output port is narrowed, and thus an output pressure is regulated.
In the solenoid valve described above, when a state in which the output pressure is at a maximum by turning electrification of the coil of the linear solenoid portion OFF is switched to a state in which the output pressure is regulated, a greater thrust than a biasing force of the second spring needs be generated from the linear solenoid portion to move the inner spool, and therefore a comparatively large current must be applied until the feedback hole is opened such that a feedback pressure acts on the outer spool, which may lead to hysteresis. This hysteresis affects the responsiveness of the output pressure, and therefore, it is preferable that the hysteresis be minimized.
A main object of a solenoid valve according to the present invention is to reduce hysteresis in an output pressure.
To achieve the main object described above, the solenoid valve according to the present invention employs the following means.
The solenoid valve according to a first aspect of the present invention includes a hollow sleeve formed with ports including an input port, an output port, and a discharge port, a spool that is a shaft-shaped member inserted into an interior of the sleeve and connects and disconnects the respective ports, and a solenoid portion that moves the spool in an axial direction. In the solenoid valve, the spool includes: a first spool which forms a feedback chamber, into which an output pressure is introduced, together with the sleeve, and which is capable of regulating an input pressure from the input port and outputting the regulated input pressure to the output port by moving in the axial direction while receiving a feedback force; a second spool which is pushed by the solenoid portion and switched so as to introduce the output pressure into the feedback chamber and close the feedback chamber; and a biasing member which is provided between the first spool and the second spool so as to bias the first spool and the second spool relative to each other, and the biasing member is formed such that when the second spool is pushed by the solenoid portion, the first spool is pushed from the second spool via the biasing member so as to move in the axial direction.
In the solenoid valve according to the first aspect of the present invention, the spool is constituted by the first spool which forms the feedback chamber, into which the output pressure is introduced, together with the sleeve, and which is capable of regulating the input pressure from the input port and outputting the regulated input pressure to the output port by moving in the axial direction while receiving the feedback force, the second spool which is pushed by the solenoid portion and switched so as to introduce the output pressure into the feedback chamber and close the feedback chamber, and the biasing member which is provided between the first spool and the second spool so as to bias the first spool and the second spool relative to each other. The biasing member is formed such that when the second spool is pushed by the solenoid portion, the first spool is pushed from the second spool via the biasing member so as to move in the axial direction. Hence, the respective ports can be connected and disconnected by moving the outer spool without having the solenoid portion push the outer spool directly. Further, the biasing member is used to open the feedback chamber, and therefore hysteresis in the output pressure can be reduced.
The solenoid valve according to the first aspect of the present invention may be constituted so that when an initial state in which the output pressure has a value of substantially zero is established, the feedback chamber is open, when the output pressure is low, the feedback chamber is kept open as the second spool is pushed by the solenoid portion such that the first spool is pushed and moved without causing the biasing member to contract, and when the output pressure becomes high in accordance with the movement of the first spool, an additional pushing force is applied to cause the solenoid portion to push the second spool, and the second spool moves relative to the first spool while the biasing member contracts such that the feedback chamber is closed by the second spool. Hence, by reducing the thrust of the solenoid portion while the output pressure is high, the biasing force of the biasing member can be used to open the feedback chamber, and therefore, in comparison with a construction in which the feedback chamber is opened by generating thrust that opposes the biasing force of the biasing member from the solenoid portion, hysteresis in the output pressure can be reduced even more reliably.
Further, in the solenoid valve according to the first aspect of the present invention, the biasing member may be formed such that in the initial state where the solenoid portion is OFF, a predetermined initial load acts on the first spool and the second spool. The solenoid valve according to the first aspect of the present invention may further include a second biasing member that biases the first spool in an opposite direction to a direction of the pushing force from the solenoid portion. In the solenoid valve, the feedback chamber may be formed such that the feedback force acts in an identical direction to a biasing direction of the second biasing member, and the biasing member may be formed such that a load based on the biasing force of the second biasing member and the feedback force acts on the first spool and the second spool as the predetermined initial load. Thus, the initial load can be normalized, enabling reduction in the thrust required by the solenoid portion. In this case, the solenoid valve may be constituted in which when a current applied to the solenoid portion is smaller than a predetermined value, the output pressure varies linearly relative to variation in the applied current, and when the current applied to the solenoid portion reaches or exceeds the predetermined value, the output pressure varies in a substantially stepwise manner relative to variation in the applied current, and further, the initial load is set on the basis of a total load of a load applied to the first spool by a feedback force based on the output pressure when the current applied to the solenoid portion reaches the predetermined value and a load applied to the first spool by the second biasing member. Thus, the initial load can be minimized, and as a result, the thrust required by the solenoid portion can be suppressed to a minimum.
Further, in the solenoid valve according to the first aspect of the present invention, a discharge passage may be formed to discharge a working fluid from the interior of the feedback chamber, and the second spool may be formed to block the discharge passage when opening the feedback chamber and open the discharge passage when closing the feedback chamber. Hence, the generation of residual pressure in the feedback chamber when the feedback chamber is closed can be prevented more reliably.
Further, in the solenoid valve according to the first aspect of the present invention, the first spool may be a hollow member, and the second spool may be inserted into the first spool to be slidable in the axial direction such that a movable range of the second spool is restricted by the first spool. Thus, the movable range of the second spool can be set using a simple construction.
Next, an embodiment of the present invention will be described.
The solenoid portion 30 includes a case 31 formed from a bottomed cylindrical member, a coil (solenoid coil) 32 disposed on an inner peripheral side of the case 31 and formed by winding an insulated conductor wire around an insulating bobbin, a first core 34 constituted by a flange portion 34a having a flange outer peripheral portion that is fixed to an opening end portion of the case 31 and a cylindrical portion 34b that extends in an axial direction around an inner peripheral surface of the coil 32 from the flange portion 34a, a cylindrical second core 35 that contacts an inner peripheral surface of a recessed portion formed in a bottom portion of the case 31 and extends in the axial direction along the inner peripheral surface of the coil 32 to a position distant from the cylindrical portion 34b of the first core 34 by a predetermined interval, a plunger 36 that is inserted into the second core 35 to be slidable in the axial direction along an inner peripheral surface of the first core 34 and an inner peripheral surface of the second core 35, and a shaft 38 that is inserted into the cylindrical portion 34b of the first core 34, contacts a tip end of the plunger 36, and is slidable in the axial direction along an inner peripheral surface of the cylindrical portion 34b. Further, a terminal of the solenoid portion 30 that extends from the coil 32 is connected to a connector portion 39 formed on an outer peripheral portion of the case 31, and the coil 32 is electrified via this terminal.
A tip end portion of the cylindrical portion 34b of the first core 34 is formed with a taper on an outer surface such that an outer diameter thereof decreases toward the tip end, and a plunger receiver 34c is formed in an inner surface so as to be receive a tip end portion of the plunger 36, which has a larger outer diameter than an outer diameter of the shaft 38. The plunger receiver 34c is provided with an annular ring 34d formed from a non-magnetic material such that the plunger 36 does not contact the first core 34 directly.
The case 31, the first core 34, the second core 35, and the plunger 36 are all formed from a ferromagnetic material such as iron having a high degree of purity, and a space between an end surface of the cylindrical portion 34b of the first core 34 and an end surface of the second core 35 is formed to function as a non-magnetic body. Note that as long as this space functions as a non-magnetic body, a non-magnetic metal such as stainless steel or brass may be provided therein.
When the coil 32 is electrified in the solenoid portion 30, a magnetic circuit is formed such that magnetic flux flows around the coil 32 in sequence from the case 31 to the second core 35, the plunger 36, the first core 34, and back to the case 31. As a result, an attractive force acts between the first core 34 and the plunger 36 such that the plunger 36 is attracted. As described above, the shaft 38 that is slidable in the axial direction along the inner peripheral surface of the first core 34 contacts the tip end of the plunger 36, and therefore, as the plunger 36 is attracted, the shaft 38 is pushed forward (in the left direction of the drawing).
The pressure regulating valve portion 40 is incorporated into a valve body 90, and includes a substantially cylindrical sleeve 50, one end of which is attached to the first core 34 by the case 31 of the solenoid portion 30, a hollow outer spool 60 inserted into an interior space of the sleeve 50, an end plate 42 screwed to the other end of the sleeve 50, a spring 44 that is provided between the end plate 42 and the outer spool 60 to bias the outer spool 60 in the direction toward the solenoid portion 30, an inner spool 70 inserted into the interior of the outer spool 60 to be slidable, one end of which contacts the tip end of the shaft 38 of the solenoid portion 30, and a spring 80 that is provided between the outer spool 60 and the inner spool 70 to bias the outer spool 60 and the inner spool 70 relative to each other. Note that by adjusting a screwing position of the end plate 42, a biasing force of the spring 44 can be fine adjusted.
An input port 52 that is formed in a substantially central position of the sleeve 50 in
The outer spool 60 is formed from a hollow shaft-shaped member inserted into the interior of the sleeve 50, and as shown in
The inner spool 70 includes two columnar lands 72, 74 that slide in the axial direction along an inner wall of the outer spool 60, a shaft portion 76 that connects the two lands 72, 74, extends from the land 72 toward the solenoid portion 30, and has a smaller outer diameter than those of the lands 72, 74, and a columnar portion 78 that is connected to the shaft portion 76 and contacts the shaft 38 of the solenoid portion 30.
The connecting portion 68 and the connecting portion 69 of the outer spool 60 are respectively formed with through holes 68a, 69a that connect the exterior and interior thereof, and the land 66 on the end plate 42 side is also formed with a through hole 66a that connects the exterior and interior thereof. When the inner spool 70 moves toward the solenoid portion 30 relative to the outer spool 60, the through hole 68a is opened while the through hole 66a is blocked by the land 74. As a result, the working oil in the feedback chamber 58 is prevented from being discharged via the through hole 66a, while the working oil on the output port 54 side is introduced into the feedback chamber 58 via the through hole 68a, a space surrounded by the outer spool 60 and the lands 72, 74 of the inner spool 70, and the through hole 69a in that order. When the outer spool 60 moves toward the end plate 42 and the inner spool 70 moves toward the end plate 42 relative to the outer spool 60 so as to contact the outer spool 60, the through hole 68a is blocked by the land 72 while the through hole 66a communicates with the discharge port 59. As a result, the working oil on the output port 54 side is prevented from being introduced into the feedback chamber 58, while the working oil in the feedback chamber 58 is discharged from the discharge port 59 via the through hole 69a, the space surrounded by the outer spool 60 and the lands 72, 74 of the inner spool 70, and the through hole 66a in that order.
The other end of the spring 80 contacts a surface of the columnar portion 78 of the inner spool 70 on the end plate 42 side, and the spring 80 biases the columnar portion 78 toward the solenoid portion 30 using a reaction force from the step portion 62a side of the land 62 of the outer spool 60. Further, a C-shaped snap ring (hereinafter referred to as a C ring) 79 is attached to an inner wall of the land 62 of the outer spool 60 on the solenoid portion 30 side to function as a stopper that contacts the columnar portion 78 and prohibits further movement of the columnar portion 78 when the solenoid portion 30 is OFF and the columnar portion 78 is biased toward the solenoid portion 30 by the spring 80.
As will be described in detail below, the spring 80 is interposed in a contracted condition between the outer spool 60 and the inner spool 70 in an initial state where the solenoid portion 30 is OFF, and is designed to be capable of receiving precisely a load applied to the outer spool 60 by the feedback force that acts on the outer spool 60 when an output pressure reaches a predetermined pressure, and a load applied to the outer spool 60 by the biasing force of the spring 44.
Next, an operation of the solenoid valve 20 according to this embodiment thus constituted will be described.
Hence, when the current I applied to the coil 32 is increased to the predetermined current I1, the inner spool 70 begins to move relative to the outer spool 60, thereby closing the feedback chamber 58. Once the feedback chamber 58 is closed and the feedback pressure is decreased, the outer spool 60 is moved by a comparatively small current increase. In this way, the output pressure can be set at the maximum oil pressure. Thus, the thrust required in the solenoid portion 30 can be reduced, enabling reduction in the size of the solenoid portion 30.
With the solenoid valve 20 according to the embodiment described above, the spool is constituted by the outer spool 60 and the inner spool 70 contacting the shaft 38 of the solenoid portion 30, and the spring 80, which is interposed between the outer spool 60 and the inner spool 70, is designed to be capable of receiving precisely the total load of the load applied to the outer spool 60 by the feedback force generated when the output pressure is at the predetermined pressure P1 and the load applied to the outer spool 60 by the biasing force of the spring 44. Therefore, when the inner spool 70 is pushed by the solenoid portion 30, the input port 52, output port 54, and drain port 56 formed in the sleeve 50 can be opened and closed by moving the outer spool 60 in the axial direction via the spring 80. Further, when the inner spool 70 is moved by applying thrust from the solenoid portion 30, the feedback chamber 58 is closed such that no feedback force acts, and when the thrust from the solenoid portion 30 is reduced, the feedback chamber 58 is opened by moving the inner spool 70 using the biasing force of the spring 80. Hence, in comparison with a constitution in which the feedback chamber is opened by applying thrust from the solenoid portion 30 from a state in which the feedback chamber is closed, the feedback pressure can be restored quickly, enabling reduction in hysteresis of the output pressure. When the output pressure of the output port 54 is high, the feedback chamber 58 is closed by the inner spool 70 such that no feedback pressure acts on the outer spool 60, and therefore the thrust required by the solenoid portion 30 can be reduced, enabling reduction in the size of the solenoid portion 30.
In the solenoid valve 20 according to this embodiment, the inner spool 70 is constituted such that the feedback chamber 58 is opened and closed using the lands 72, 74. However, the present invention is not limited thereto, and as shown by a solenoid valve 120 according to a modified example shown in
Next, an operation of the solenoid valve 120 according to the modified example thus constituted will be described.
In the solenoid valve 120 according to this modified example, the connecting hole 164a for discharging working oil from the interior of the feedback chamber 158 through the discharge port 159 is formed by partially reducing the inner diameter of the outer spool 160. As shown by a solenoid valve 120B according to a modified example shown in
The solenoid valve 20 according to the embodiment and the solenoid valves 120, 120B according to the modified examples are formed as normally closed solenoid valves, but may be formed as normally open solenoid valves.
In the solenoid valve 20 according to the embodiment and the solenoid valves 120, 120B according to the modified examples, the pressure regulating valve portion 40, 140 including the sleeve 50, 150 is incorporated into the valve body 90, 190, but the solenoid valve may be constructed by forming a sleeve portion integrally with a valve body and inserting a spool and so on into the sleeve portion.
The solenoid valve 20 according to the embodiment and the solenoid valves 120, 120B according to the modified examples are used in the hydraulic control of the clutch CL incorporated into the automatic transmission, but may be used in fluid pressure control of any operating mechanism operated by fluid pressure.
Here, correspondence relation between the main elements of the embodiment and main elements of the invention described in the Summary of the Invention will be described. In the embodiment, the sleeve 50 corresponds to a “sleeve”, the solenoid portion 30 corresponds to a “solenoid portion”, the outer spool 60 corresponds to a “first spool”, the inner spool 70 corresponds to a “second spool”, and the spring 80 corresponds to a “biasing member”. Further, the spring 44 corresponds to a “second biasing member”. Note that the correspondence relation between the main elements of the embodiment and main elements of the invention described in the Summary of the Invention is an example for illustrating specifically the embodiment of the invention described in the Summary of the Invention, and therefore does not limit the elements of the invention described in the Summary of the Invention. In other words, the invention described in the Summary of the Invention should be interpreted on the basis of the description in that section, and the embodiment is merely a specific example of the invention described in the Summary of the Invention.
The embodiment of the present invention has been described above, but the present invention is not limited in any way to this embodiment, and may be implemented in various embodiments within a scope that does not depart from the spirit of the present invention.
The present invention can be used in the automobile industry.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2008-0168652 | Jun 2008 | JP | national |
This application is a National Stage of International Application No. PCT/JP2009/061469 filed Jun. 24, 2009, claiming priority from Japanese Patent Application No. 2008-168652, filed Jun. 27, 2008, the contents of all of which are incorporated herein by reference in their entirety.
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP09/61469 | 6/24/2009 | WO | 00 | 6/29/2010 |
