This application claims benefit of priority to Korean Patent Application No. 10-2023-0056036 filed on Apr. 28, 2023 in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference in its entirety.
The present disclosure relates to a solid oxide cell.
A solid oxide fuel cell (SOFC) and a solid oxide electrolysis cell (SOEC) include a cell including an air electrode, a fuel electrode, and a solid electrolyte having oxygen ion conductivity, and here, the cell may be referred to as a solid oxide cell. The solid oxide cell produces electrical energy through an electrochemical reaction or electrolyzes water through a reverse reaction of a solid oxide fuel cell to produce hydrogen. Compared to other types of fuel cells or water electrolysis cells, such as phosphoric acid fuel cells (PAFC), alkali fuel cells (AFC), polymer electrolyte membrane fuel cells (PEMFC), and direct methanol fuel cells (DMFC), solid oxide cells have a low overvoltage based on low activation polarization has less irreversible loss, thus having high efficiency. In addition, since solid oxide cells may be used as a fuel of carbon or hydrocarbon, as well as hydrogen, thereby having a wide range of fuel selection, and solid oxide cells do not require expensive precious metals as an electrode catalyst due to a high reaction rate thereof in electrodes.
The solid oxide cells generally have a structure in which an electrolyte is disposed between electrode layers, and a reaction to function as a battery occurs in the electrode layer. In order for the reaction to take place effectively in the electrode layer, gas has to be able to pass therethrough easily, and to this end, a technique of forming the electrode layer as a random-shaped porous body has been known.
Exemplary embodiments provide a highly reactive solid oxide cell by providing smooth gas flow.
According to an aspect of the present disclosure, a solid oxide cell includes: a fuel electrode; an air electrode; and an electrolyte disposed between the fuel electrode and the air electrode. The fuel electrode includes a plurality of pore arrays arranged in a first direction. One of the plurality of pore arrays include a plurality of pores arranged in a second direction. The first direction refers to a thickness direction of the electrolyte, and the second direction refers to a direction perpendicular to the first direction
In the one of the plurality of pore arrays, the plurality of pores may also be arranged in a third direction to form a grid structure, the third direction referring to a direction perpendicular to the first direction and the second direction.
In the one of the plurality of pore arrays, the plurality of pores may be arranged on substantially the same level with respect to the first direction.
The plurality of pores may include pores having a shape in which a width in the second direction or a third direction narrows toward the electrolyte in the first direction, the third direction referring to a direction perpendicular to the first direction and the second direction.
The plurality of pores may include pores having a shape in which a maximum length in the second direction and a maximum length in a third direction are substantially the same, the third direction referring to a direction perpendicular to the first direction and the second direction.
The plurality of pores may include a hemispherical pore.
The plurality of pores may include a first line pore having a shape in which a maximum length in a third direction is twice or more a maximum length in the second direction, the third direction referring to a direction perpendicular to the first direction and the second direction.
In the one of the plurality of arrays, the first line pore may be provided in plural, and the plurality of first line pores are regularly arranged in the second direction.
In the one of the plurality of arrays, the plurality of pores may include a second line pore having a shape in which a maximum length in the second direction is twice or more a maximum length in the third direction.
The second line pore may be provided in plural, and the plurality of second line pores are regularly arranged in the third direction.
The first line pore and the second line pore may cross each other.
The fuel electrode may include a protrusion partially disposed in the plurality of pores.
The protrusion may overlap some of the plurality of pores in the first direction.
When a distance between adjacent pore arrays in the first direction in the plurality of pore arrays is t and a maximum length of the pore in the second direction is d, d may be greater than t.
d may be equal to twice or more of t.
The plurality of pore arrays may be three or more pore arrays and are regularly arranged in the first direction.
Among the plurality of pore arrays, a pore array closest to the electrolyte in the first direction may be spaced apart from the electrolyte in the first direction.
Among the plurality of pore arrays, a pore array farthest from the electrolyte in the first direction may be embedded in the fuel electrode.
Among the plurality of pore arrays, a pore array farthest from the electrolyte in the first direction may be exposed to a surface of the fuel electrode.
According to an aspect of the present disclosure, a solid oxide cell includes: a fuel electrode; an air electrode; and an electrolyte disposed between the fuel electrode and the air electrode. The fuel electrode includes an array of pores embedded in the fuel electrode and spaced apart from each exterior surface of the fuel electrode.
The array of pores may include a pore having a shape in which a width narrows toward the electrolyte.
The array of pores may include pores spaced apart from each other in first and second horizontal directions of the fuel electrode such that the pores have a grid structure.
The array of pores may include pores spaced apart from each other in a first horizontal direction of the fuel electrode.
One of the pores may have a line shape extending in a second horizontal direction of the fuel electrode crossing the first horizontal direction.
One of the pores may have line portions extending in a second horizontal direction of the fuel electrode crossing the first horizontal direction, and connection portions connecting the line portions to each other and having a width greater than a width of the line portions.
The array of pores may include a first pore having a line shape extending in a first horizontal direction of the fuel electrode, and a second pore having a line shape extending in a second horizontal direction and crossing the first pore.
The above and other aspects, features, and advantages of the present disclosure will be more clearly understood from the detailed following description, taken in conjunction with the accompanying drawings, in which:
Hereinafter, exemplary embodiments of the present inventive concept will be described in detail with reference to the accompanying drawings. The inventive concept may, however, be exemplified in many different forms and should not be construed as being limited to the specific exemplary embodiments set forth herein. Rather, these exemplary embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the inventive concept to those skilled in the art. In the drawings, the shapes and dimensions of elements may be exaggerated for clarity, and the same reference numerals will be used throughout to designate the same or like elements.
To clarify the present exemplary embodiment, portions irrespective of description are omitted and like numbers refer to like elements throughout the specification, and in the drawings, the thickness of layers, films, panels, regions, etc., are exaggerated for clarity. Also, in the drawings, like reference numerals refer to like elements although they are illustrated in different drawings. Throughout the specification, unless explicitly described to the contrary, the word “comprise” and variations, such as “comprises” or “comprising,” will be understood to imply the inclusion of stated elements but not the exclusion of any other elements.
Referring to
Hereinafter, components of the solid oxide cell 100 will be described in detail. The solid oxide cell 100 may be used as both a fuel cell and a water electrolysis cell. In the case of a water electrolysis cell mode, a reaction opposite to that of a case of a fuel cell may take place in the fuel electrode 110 and the air electrode 130 of the solid oxide cell 120. Specifically, when the solid oxide cell 100 is a fuel cell, for example, in the fuel electrode 110, water generation due to oxidation of hydrogen or an oxidation reaction of carbon compounds may occur, and in the air electrode 130, oxygen ion generating reaction may occur due to decomposition of oxygen. When the solid oxide cell 100 is a water electrolysis cell, the opposite reaction may occur. For example, hydrogen gas may be generated according to a reduction reaction of water in the fuel electrode 110, and oxygen may be generated in the air electrode 130. As another example, in the case of a fuel cell, a hydrogen decomposition (hydrogen ion generation) reaction may occur in the fuel electrode 110 and oxygen and hydrogen ions may be combined in the air electrode 130 to generate water, and in the case of a water electrolytic cell, decomposition of water (generation of hydrogen and oxygen ions) may occur in the fuel electrode 110, and oxygen may be generated in the air electrode 130. Also, in the electrolyte 120, ions may move to the fuel electrode 110 or the air electrode 130.
Referring to materials constituting the fuel electrode 110, the electrolyte 120, and the air electrode 130, first, as illustrated in
Referring to
Referring to
Meanwhile, the solid oxide cell 100 according to the present exemplary embodiment may have a fuel electrode-supported structure in which the electrolyte 120 and the air electrode 130 are supported by the fuel electrode 110. In the case of the fuel electrode-supported solid oxide cell 100, a thickness of the electrolyte 120 is relatively thin, so resistance to ion movement may be reduced and power density may be improved, whereas the fuel electrode 110 is formed to be relatively thick, so a moving distance of gases may increase. The increase in the moving distance of gases in the fuel electrode 110 may lower supply uniformity of a reactant gas, especially when the solid oxide cell 100 functions as a water electrolytic cell, causing the degree of local electrochemical reaction to vary, which may cause structural deterioration of the solid oxide cell 100. Thus, in the present exemplary embodiment, by arranging the pore arrays A1 to A4 having the pores V1 regularly arranged in the fuel electrode 110, performance deterioration due to an increase in the moving distance of gases in the fuel electrode-supported solid oxide cell 100 may be reduced. However, the solid oxide cell 100 according to the present exemplary embodiment need not be used only as the fuel electrode supported structure and may also be used as an electrolyte 120 supported structure in which the fuel electrode 110 and the air electrode 130 are supported by the electrolyte 120.
The structure of the pores V1 of the fuel electrode 110 are described in more detail with reference to
Regarding the shape of the pores V1, the plurality of pores V1 may include pores having a width in the second direction D2 or the third direction D3 narrowing toward the electrolyte 120 in the first direction D1, that is, upwardly, in the drawing. As a more specific example, the plurality of pores V1 may include pores having a shape in which the maximum length in the second direction D2 and the maximum length in the third direction D3 are substantially the same. As such, the plurality of pores V1 may include hemispherical pores.
The size and arrangement of the pores V1 may be determined in consideration of a level at which gas flows smoothly within the fuel electrode 110 and structural stability of the fuel electrode 110 is secured. For example, in the plurality of pore arrays A1 to A4, when a distance between adjacent pore arrays A1 to A4 in the first direction D1 is t and the maximum length of the pores V1 in the second direction D2 is d, the d may be greater than t, and furthermore, d may be twice or more than t. By arranging the pore arrays A1 to A4 at intervals t narrower than the size d of the pores V1, pore density in the fuel electrode 110 may be sufficiently increased, and even in this case, structural stability of the fuel electrode 110 may be maintained according to research by the present inventors. However, if the pores V1 are too large compared to the interval t of the pore arrays A1 to A4, the pores V1 may be very close to each other in the first direction D1 and the structural stability of the fuel electrode 110 may deteriorate. Therefore, in consideration of this, d may be set to a level of 10 times or less than t.
Three or more pore arrays A1 to A4 may be provided and regularly arranged in the first direction D1 so that sufficient pore density may be secured in the fuel electrode 110 and gases may more smoothly flow in the lateral direction. In the present exemplary embodiment, four pore arrays A1 to A4 are provided, and three or five or more pore arrays A1 to A4 may also be provided. Alternatively, only two pore arrays A1 to A4 may also be provided. Among the plurality of pore arrays A1 to A4, the pore array A1 closest to the electrolyte 120 in the first direction D1 may be spaced apart from the electrolyte 120 in the first direction D1, according to which the structural stability of the electrolyte 120 may be secured. In addition, in terms of securing the pore density of the fuel electrode 110, the pores V1 may not necessarily need to be exposed to the outside of the fuel electrode 110, and as illustrated, among the plurality of pore arrays A1 to A4, the pore array A4 farthest from the electrolyte 120 in the first direction D1 may be embedded in the fuel electrode 110. However, as in a modified example of
A form of pores that may be employed in a solid oxide cell according to a modified example will be described with reference to
Next, in the case of a modified example of
Hereinafter, an example of a method of forming the pores V1, V2, and V3 in the fuel electrode 110 will be described.
Meanwhile, the concave portion 114 of the green sheet G may remain after sintering to become the pores V1, V2, and V3. In addition, a height of the protrusion 113 of the green sheet G may be lowered during the lamination process, and depending on a lamination method, the protrusion 113 may not substantially exist after firing. Alternatively, the protrusion 113 may remain with a lowered height, and thus, as illustrated in
The solid oxide cell according to an example of the present exemplary embodiment may provide a smooth gas flow and thus have excellent reactivity. Therefore, performance may be improved when the solid oxide cell is used as a fuel cell or water electrolysis cell.
While example exemplary embodiments have been illustrated and described above, it will be apparent to those skilled in the art that modifications and variations could be made without departing from the scope of the present disclosure as defined by the appended claims.
Number | Date | Country | Kind |
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10-2023-0056036 | Apr 2023 | KR | national |