Solid preparation filling apparatus

Information

  • Patent Grant
  • 6481180
  • Patent Number
    6,481,180
  • Date Filed
    Tuesday, May 16, 2000
    24 years ago
  • Date Issued
    Tuesday, November 19, 2002
    22 years ago
Abstract
A solid preparation filling apparatus for filling solid preparations such as tablets into a container and avoiding mixture with any other preparation. Each type of solid preparation is to be ejected from its respective tablet case, and the upper end inlet of a holding cell is associated with the discharge port of a hopper that receives the ejected solid preparation from the tablet case by rotating and moving the holding cells to adjust their positions so that the solid preparation falling from a tablet case is accommodated in a predetermined holding cell. When filling the solid preparation in a container, the holding cell is rotated and moved so that its outlet is matched with a chute and the holding cell shutter is opened. The holding cell and the shutter constitute a holding unit, and a plurality of holding units are mounted on the rotating plate which rotates under the hopper.
Description




BACKGROUND OF THE INVENTION




Field of the Invention




The present invention relates to a solid preparation filling apparatus for filling a solid preparation (the solid preparation indicates all the hardened preparations such as a tablet, a capsule, a pill, a troche and others hereinafter) designated by a prescription in a hospital and the like.




In a hospital and the like, a tablet packing machine such as disclosed in, e.g., Japanese Patent Application Laid-Open No. 59-1991 (A61J3/00) has been conventionally used in order to pack multiple kinds of tablets prescribed by a medical physician for each dosage to be provided to a patient. However, since this packing system ejects the tablets for each dosage and collects them by using a hopper or a conveyer for package, it requires a long period of time including a waiting time for collecting the tablets until the packaging is completed. Further, the tablets are collected exclusively dependent upon the gravitational force by using such a hopper or a conveyer, which results in increase in size of the apparatus.




On the other hand, there is also a tablet filling apparatus which fills the prescribed tablets in a container such as a bottle (or a bag) in accordance with each type of the tablets so that they are provided to a patient. In case of this tablet filling apparatus, a plurality of tablet cases each of which contains therein the tablets in accordance with each type are deeply inclined forward and arranged in the form of a locker; an ejection mechanism for ejecting the tablets in the tablet case is provided in each tablet case; and the tablets in the tablet case designated based on a prescription are ejected by each ejection mechanism.




In such a tablet filling apparatus, since the tablets are not packed in accordance with each dosage, the tablets can be filled in a shorter period of time than the above-described tablet packing machine. However, this apparatus requires such an operation as that an operator goes to a front of the tablet case with a container in his/her hand and fills the tablets in the container from the ejection mechanism, and hence the operation for filling the tablets in respective types of containers becomes extremely complicated if a number of types of the tablets is large, thereby taking much time.




In addition, since the plural tablet cases are arranged on a wall in the form of a locker, downsizing of the overall apparatus which has been demanded in the prior art tablet packing machine can not be achieved.




Thus, as disclosed in, e.g., Japanese Patent Application Laid-Open No. 192367/1998, the present applicant has developed a structure in which a rotating plate is provided on the lower side of a plurality of aligned tablet cases, a plurality of storage partitions being formed to the rotating plate, tablets ejected from a tablet case being put in a corresponding predetermined storage partition under the tablet case by rotation of the rotating plate, the tablets being reserved and filled from a discharge port into a container.




According to such a structure, the tablets can be filled at one position, and the vertical dimension of the entire apparatus can be minimized as compared with the conventional conveyer type or locker type apparatus. However, since the rotating plate rotates, the tablets are caused to jump in another storage partition from a clearance (gap) formed around the rotating plate, which disadvantageously generate mixture of a different type of medicine.




In order to avoid this, the clearance between the rotating plate and a member therearound must be strictly defined for design/manufacture, resulting in a problem such that the productivity is deteriorated and the cost is increased.




SUMMARY OF THE INVENTION




In order to eliminate the above-described drawbacks in the prior art, in a solid preparation filling apparatus for filling a solid preparation such as a tablet in a predetermined container, it is an object of the present invention to maintain minimization of the apparatus, simplify the structure thereof, assuredly prevent mixture of another preparation and improve the assembling work property.




The solid preparation filling apparatus according to the present invention includes: a plurality of tablet cases for accommodating therein solid preparations in accordance with each type; a plurality of hoppers which are aligned under each tablet case in the corresponding manner and receive the solid preparations ejected from each tablet case; a discharge port formed at a lowermost portion of each hopper; a plurality of holding cells which are arranged under these hoppers and rotated and moved on a circumference where the discharge port of each hopper is presented; a shutter for opening/closing a lower end outlet of the holding cell; a guide portion for guiding the solid preparations into a predetermined container; and a control device for ejecting the solid preparations from the tablet case accommodating therein a designated type of solid preparation based on predetermined prescription data, wherein the control device associates the upper end inlet of the holding cell with the discharge port of the hopper which receives the ejected solid preparation to accommodate the solid preparations falling from the tablet case in a predetermined holding cell by rotating and moving the holding cell to adjust its position when ejecting the solid preparations from the tablet case, and the holding cell is rotated and moved so that the outlet thereof is matched with the guide portion when filling in the container, thereby opening the shutter.




Further, in the solid preparation filling apparatus according to the present invention, the shutter opens/closes an inlet of the guide portion.




Additionally, in the solid preparation filling apparatus according to the present invention, a cover which can be opened/closed without restraint is provided at an outlet of the guide portion.




Furthermore, the solid preparation filling apparatus according to the present invention includes: a plurality of tablet cases for accommodating therein solid preparations in accordance with each type; a plurality of hoppers which are aligned under each tablet case in the corresponding manner and receive the solid preparations ejected from each tablet case; a discharge port formed at a lowermost portion of each hopper; and a plurality of holding cells which are arranged under these hoppers and rotated/moved on a circumference where the discharge port of the hopper is presented; a shutter for opening/closing the lower end outlet of the holding cell; and filling means which guides and fills the solid preparations ejected from the holding cell to a predetermined container, wherein the upper end inlet of the holding cell is associated with the discharge port of the hopper for receiving the ejected solid preparations to accommodate the solid preparations falling from the tablet case in a predetermined holding cell by rotating and moving the holding cell to adjust its position when ejecting the solid preparations from the tablet case, and the holding cell is rotated and moved so that its outlet is matched with the filling means to open the shutter when filling in the container, the holding cell and the shutter constituting a holding unit, a plurality of holding units being disposed on the rotating plate which rotates under the hoppers.




Additionally, in the solid preparation filling apparatus according to the present invention, shutter driving means for opening/closing the shutter is arranged in such a manner that the holding cell can be detachably engaged with the shutter of the holding unit matched with the filling means without interfering the rotation and movement of the holding unit caused by rotation of the rotating plate.




Moreover, in the solid preparation according to the present invention, shutter opening/closing detecting means for detecting opening/closing of the shutter is provided in addition to the above.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a front view showing a solid preparation filling apparatus according to the present invention;





FIG. 2

is a side view showing the solid preparation filling apparatus according to the present invention;





FIG. 3

is a perspective view showing the solid preparation filling apparatus according to the present invention;





FIG. 4

is a perspective view showing the state where upper and lower doors of the solid preparation filling apparatus according to the present invention are opened;





FIG. 5

is a longitudinal side view of the solid preparation filling apparatus according to the present invention;





FIG. 6

is a plan sectional view of the solid preparation filling apparatus according to the present invention;





FIG. 7

is a view showing the internal structure of the solid preparation filling apparatus according to the present invention;





FIG. 8

is a perspective view showing a hopper of the solid preparation filling apparatus according to the present invention;





FIG. 9

is a side view showing the hopper of the solid preparation filling apparatus according to the present invention;





FIG. 10

is a front view of the hopper and a holding member of the solid preparation filling apparatus according to the present invention;





FIG. 11

is an enlarged view of a movable hook of the solid preparation filling apparatus according to the present invention;





FIG. 12

is a front view of the hopper and the holding member for explaining a procedure for attaching the hopper of the solid preparation filling apparatus of the present invention;





FIG. 13

is an enlarged view of the movable hook for explaining the operation of the movable hook of the solid preparation filling apparatus according to the present invention;





FIG. 14

is a front view of the hopper and a holding cell of the solid preparation filling apparatus according to the present invention;





FIG. 15

is a perspective view showing the arrangement of a holding unit, a rotating plate, a solenoid unit and a shoot of the solid preparation filling apparatus according to the present invention;





FIG. 16

is a plan view of the rotating plate and a base plate of the solid preparation filling apparatus according to the present invention;





FIG. 17

is a longitudinal front view of the rotating plate and the base plate of the solid preparation filling apparatus according to the present invention;





FIG. 18

is a perspective view of the holding unit of the solid preparation filling apparatus according to the present invention;





FIG. 19

is a perspective view of the solenoid unit of the solid preparation filling apparatus according to the present invention;





FIG. 20

is a perspective view showing the holding cell of the solid preparation filling apparatus according to the present invention;





FIG. 21

is a perspective view showing the holding cell of the solid preparation filling apparatus according to the present invention, wherein the movable cell is moved;





FIG. 22

is a plan view showing the solenoid unit of the solid preparation filling apparatus according to the present invention;





FIG. 23

is a front view of the solenoid unit of the solid preparation filling apparatus according to the present invention;





FIG. 24

is a longitudinal side view showing a solenoid portion for a cell of the solenoid unit of the solid preparation filling apparatus according to the present invention;





FIG. 25

is a longitudinal side view of a solenoid portion for a shutter of the solenoid unit of the solid preparation filling apparatus according to the present invention;





FIG. 26

is a side view showing the holding unit, the solenoid unit, the shoot and others of the solid preparation filling apparatus according to the present invention;





FIG. 27

is a plan view showing the shoot of the solid preparation filling apparatus according to the present invention;





FIG. 28

is a bottom view showing the shoot of the solid preparation filling apparatus according to the present invention;





FIG. 29

is an exploded side view showing the holding unit, the solenoid unit, the shoot and others of the solid preparation filling apparatus according to the present invention;





FIG. 30

is a perspective view of the holding unit and the solenoid unit of the solid preparation filling apparatus according to the present invention, with the shutter being closed;





FIG. 31

is a side view showing the holding unit and the solenoid unit of the solid preparation filling apparatus according to the present invention, with the shutter being closed;





FIG. 32

is a perspective view showing the holding unit and the solenoid unit except the holding cell of the solid preparation filling apparatus according to the present invention, with the shutter being closed;





FIG. 33

is a perspective view showing the holding unit and the solenoid unit of the solid preparation filling apparatus according to the present invention, with the shutter being opened;





FIG. 34

is a side view showing the holding unit and the solenoid unit of the solid preparation filling apparatus according to the present invention, with the shutter being opened;





FIG. 35

is a perspective view showing the holding unit and the solenoid unit except the holding cell of the solid preparation filling apparatus according to the present invention, with the shutter being opened;





FIG. 36

is a perspective view showing a tablet case and an ejection count device of the solid preparation filling apparatus according to the present invention;





FIG. 37

is a block diagram showing a control device of the solid preparation filling apparatus according to the present invention;





FIG. 38

is a flowchart showing a program of a microcomputer of the solid preparation filling apparatus according to the present invention;





FIG. 39

is another flowchart showing the program of the microcomputer of the solid preparation filling apparatus according to the present invention;





FIG. 40

is a plan view showing the internal structure of a solid preparation filling apparatus according to another embodiment of the present invention; and





FIG. 41

is a plan view showing a shutter of the solid preparation filling apparatus depicted in FIG.


41


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The preferred embodiments according to the present invention will now be described with reference to the accompanying drawings.

FIG. 1

is a front view showing a solid preparation filling apparatus


1


according to the present invention;

FIG. 2

, a side view of the solid preparation filling apparatus


1


;

FIG. 3

, a perspective view of the solid preparation filling apparatus


1


;

FIG. 4

, another perspective view showing the solid preparation filling apparatus


1


;

FIG. 5

, a longitudinal side view showing the solid preparation filling apparatus


1


; and

FIG. 6

, a plan sectional view showing the solid preparation filling apparatus


1


, for illustrating the internal structure of the solid preparation filling apparatus


1


.




A solid preparation filling apparatus


1


according to the present invention is installed in a hospital or a dispensation pharmacy and constituted by a solid preparation accommodating portion


3


formed in a rectangular main body


2


, a solid preparation filling mechanism


10


provided below the portion


3


, and others. The solid preparation accommodating portion


3


is formed in the upper portion within the main body


2


, and the front face of the solid preparation accommodating portion


3


is closed so as to be opened/closed without restraint by an upper door


4


which can swivel at the front lower portion. Further, the front face of the solid preparation filling mechanism


10


is closed so as to be capable of being opened/closed by a lower door


5


which can be pulled (drawer type) on a rail


59


without restraint. The solid preparation filling mechanism


10


can be pulled out together with the lower door


5


from the inside of the main body


2


.




A filling portion


5


A inwardly retreating to some extent is formed in the central portion of the front face of the lower door


5


, and an outlet


6


A of a shoot


6


is opened as a guide portion constituting filling means within the filling portion


5


A. Further, a later-described bar code reader


42


is provided within the filling portion


5


A at a position in the vicinity of the outlet


6


A, and a key switch


43


composed of a ten-key keypad and a display device


47


for displaying a dispensation status such as the content of prescription data or an alarm are disposed on the front face of the upper door


4


corresponding to the upper portion of the filling portion


5


A.




On the other hand, a plurality of tablet cases


7


are housed in the solid preparation accommodating portion


3


. A predetermined amount of solid preparations is accommodated in each tablet case


7


in accordance with each type, and an ejection count device


8


is provided under each tablet case


7


as shown in FIG.


36


.




This ejection count device


8


communicates with the tablet case


7


on the upper side and a motor-driven ejection drum


9


is included in each ejection count device


8


. A plurality of grooves


11


are vertically formed on the side surface of the ejection drum


9


, and the solid preparation which is a hardened preparation such as the tablet, the capsule, the pill, the troche and others enters each groove


11


in a vertical line (two in this embodiment).




Each one solid preparation in each groove


11


falls from the outlet


12


as the ejection drum


9


rotates (indicated by a black ink arrow in FIG.


36


). Further, a photo sensor


13


for detecting the solid preparation falling from the outlet


12


is disposed to the ejection count device


8


.




A predetermined number of the above-described tablet cases


7


are mounted on a rectangular bearing member


50


, and the multiple bearing members


50


are aligned. In addition, the respective bearing members


50


are held by a non-illustrated rail so as to be capable of being pulled out in the front-and-back direction (see FIG.


4


).




When filling the solid preparation in each tablet case


7


, the upper door


4


is opened and the bearing member


50


is pulled out so that the tablet cases


7


are moved on the upper door


4


. After filling the solid preparation in the tablet cases


7


, the bearing member


50


is pushed to the original position to return the tablet cases


7


in the solid preparation accommodating portion


3


.




In this manner, when the tablet cases


7


are pulled out in the front-and-back direction, the solid preparation can be filled in the tablet cases


7


or the tablet case


7


itself can be replaced without assuring the space in the upper portion of the solid preparation filling apparatus


1


, thereby reducing the required space.




On the other hand, aligned hoppers


51


,


52


,


53


and


54


whose number is four in this embodiment, a discoid rotating plate


16


having a plurality of (10 in this embodiment) holding units


61


(constituting the filling means) disposed thereon, the above-mentioned shoot


6


and others constitute the solid preparation filling mechanism


10


, and the respective hoppers


51


to


54


are provided under the tablet cases


7


without forming any gap therebetween, the rotating plate


16


being rotatably provided on the lower side of the hoppers


51


to


54


.




In such a case, the respective tablet cases


7


are arranged in the substantially quadrate form on a plane as shown in FIG.


6


and the rotational center


16


A of the rotating plate


16


corresponds to the center of this quadrate. Further, each of the hoppers


51


to


54


has a shape such that it is tapered while being inclined from the rectangular upper end openings toward the lower end discharge ports


51


A to


54


A at a predetermined angle, and this inclination corresponds to a value allowing the successful falling of the solid preparation.




Further, the hoppers


51


and


52


are aligned in the horizontal direction on the front side, while the hoppers


53


and


54


are aligned in the horizontal direction on the rear side, the upper end openings of the respective hoppers


51


to


54


being in close contact with each other without forming any gap therebetween. Of the tablet cases


7


arranged in the square form as a whole,


16


tablet cases in total positioned at the front left portion correspond to the upper portion of the hopper


51


at the front left portion, and


16


tablet cases in total position at the front right portion correspond to the upper portion of the front right hoper


52


.




Further,


16


tablet cases


7


in total positioned at the rear left portion correspond to the upper portion of the hopper


53


on the rear left side, and


16


tablet cases in total positioned at the rear right portion correspond to the upper portion of the hopper


54


on the rear left side (see FIG.


6


).




With such a structure, if the same solid preparations which are consumed in volume are put in two or more tablet cases


7


corresponding to the upper portion of the same hopper


51


,


52


,


53


or


54


in advance for example, the solid preparations can be caused to simultaneously fall from these tablet cases


7


to enable filling in a bottle as will be described later, which shortens the filling time.




Moreover, when the tablet cases


7


having the same kind of solid preparation therein are arranged at the upper portion of the same hopper


51


,


52


,


53


or


54


, one hopper can be used exclusively for the same type of solid preparation, thereby eliminating occurrence of inconvenience due to adhesion of the power of a completely different solid preparation to the hopper.




Here, vertical walls


62


are formed along the horizontal inner surface (inclined surface) of each of the hoppers


51


to


54


as shown in

FIG. 8

(description will be given on the hopper


51


, but this is also applied to the other hoppers


52


to


54


), and a vertical wall


63


is erected along the inner surface in the front-and-back direction so as to stride over the discharge port


51


A (


52


A,


53


A,


54


A). It is to be noted that these vertical walls


62


and


63


are positioned at portions which are not directly below the outlets


12


of the respective tablet cases


7


as shown in FIG.


6


. The solid preparation falling from the tablet cases


7


into the hoppers


51


to


54


caroms on the inner surfaces and tries to repeat this movement, but since the vertical walls


62


and


63


are formed on the inner surfaces of the hoppers


51


to


54


, the bounced solid preparation collides with the vertical walls


62


and


63


. The rebound movement of the solid preparation is therefore terminated in the early stage and the solid preparation is led to the discharge ports


51


A to


54


B.




Attaching plates


64


are disposed to each of the hoppers


51


to


54


on the right and left sides of the upper peripheral edges, and a substantially-L-shaped holding plate


66


constituting a high adjusting mechanism is disposed to the lower portion of the attaching plate


64


by non-illustrated screws. In such a case, a slit type engagement hole


67


is formed in the central portion of the holding plate


66


, and a longitudinal oval holes


68


are formed to the holding plate


66


on the both sides of the engagement hole


67


. Although the screws are engaged with the oval holes


68


and a non-illustrated screw hole of the attaching plate


64


, the height of the lower edge of the holding plate


66


can be adjusted by controlling the vertical position of the holding plate relative to the screw hole in a vertical dimension range of the oval holes


68


.




On the other hand, holding members (angles)


69


having a substantially-L-shaped cross section are fixed to the lower door


5


on the upper portion of the rail


59


of the lower door


5


, and the respective hoppers


51


to


54


are attached to this holding members


69


. In this case, inwardly protruding hook


71


is fixed to one side of the holding member


69


, and a movable hook


72


which similarly protrudes inwards is attached to the holding portion


69


at a position opposed to the hook


71


in such a manner that the movable hook


72


can swivel without restraint. It is to be noted that a spring


73


always gives an impetus to the movable hook


72


so as to rotate in a direction it protrudes toward the inside of the holding member


69


(

FIGS. 11

to


13


). In addition, a micro switch


76


as hopper detecting means is disposed to the holding member


69


at a position corresponding to the fixing position of each of the hoppers


51


to


54


.




When attaching the hoppers


51


to


54


to the holding plate


69


, one holding member


66


is first mounted on the holding member


69


and, at this time, the hook


71


is inserted into and engaged with the engagement hole


67


of the holding plate


66


. Further, the lower portion of the movable hook


72


is pushed inwards against the impetus of the spring


73


to cause the movable hook


72


to swivel outside the holding member


69


in the clockwise direction in

FIG. 12

(FIGS.


12


and


13


). In this state, when the other holding plate


66


is mounted on the holding member


69


and the movable hook


72


is released, the movable hook


72


is caused to swivel in the counterclockwise direction in

FIG. 12

by the spring


73


and enter the engagement hole


67


of the other holding plate


66


for establishing engagement. This can fix the hoppers


51


to


54


on the holding member


69


and the holding plate


66


pushes the micro switch


76


as shown in FIG.


9


.




Further, in case of removing the hoppers


51


to


54


, when the movable hook


72


is first swiveled to be pulled out from the engagement hole


67


as opposite from the above and the hoppers


51


to


54


are diagonally pulled up, the engagement hole


67


of the other holding plate


66


can be released from the hook


71


. Furthermore, removing the hoppers


51


to


54


can cause the micro switch


76


to enter the non-pressed state. Since the hoppers


51


to


54


are detachably attached on the holding members


69


in this manner, the maintenance work such as assembling or cleaning can be facilitated.




In addition, since the height of the lower end of the holding plate


66


is adjustable as described above, the height of the discharge ports


51


A to


54


A of the hoppers


51


to


54


attached on the holding member


69


can be also adjusted in a vertical dimension range of the oval hole


68


by regulating the screwing height position of the holding plate


66


. This can therefore facilitate adjustment of a clearance between a later-described holding cell


21


of a holding unit


61


positioned on the lower side and the discharge ports


51


A to


54


A (FIG.


14


).




Moreover, a drop prevention wall


77


is disposed to the lower outer side of each of the hoppers


51


to


54


over the circumference of each of the discharge ports


51


A to


54


A so as to project outwards. Therefore, even if the solid preparation which has been ejected from each of the discharge ports


51


A to


54


A of the respective hoppers


51


to


54


and entered the holding cell is bounced to jump out from the clearance (

FIG. 14

) between the respective discharge ports


51


A to


54


A and the holding cell


21


, the drop prevention wall


77


can bounce the solid preparation toward the holding cell


21


.




On the other hand, although the rotating plate


16


is rotatably attached on the base plate


24


fixed to the lower door


5


as shown in

FIGS. 16

an


17


, the periphery of the rotating plate


16


is supported by six rollers


78


. This extremely stabilizes rotation of the rotating plate


16


. A rotating plate motor


16


M (driving means) consisting of a pulse motor provided under the base plate


24


is connected to the rotational center


16


A of the rotating plate


16


, and the rotating plate


16


is driven to rotate by the rotating plate motor


16


M. Additionally, notches


79


are formed on the peripheral portion of the rotating plate


16


at 12° intervals from the center. Further, a notch


81


is additionally formed at a position distanced from a given notch


79


(denoted by


79


A in

FIG. 16

) at an interval of 8°.




Moreover, a transmission type rotational position detection sensor


41


for performing detection based on whether an irradiated light ray permeate to reach the top of the sensor is provided on the lower side of the periphery of the rotating plate


16


, and a gap between and detection terminals


41


A and


41


B of the rotational position detection sensor


41


is determined as 4° in terms of a rotation angle of the rotating plate


16


. Therefore, when the notch


81


and its nearest notch


79


(indicated by


79


B in

FIG. 16

) move to the positions directly above these terminals, light paths for detection are formed to the both detection terminals


41


A and


41


B.




A total of ten openings


82


(they are formed at 36° intervals as an angle from the rotational center


16


A of the rotating plate


16


) are formed at the periphery of the rotating plate


16


in this embodiment, and each holding unit


61


shown in

FIG. 18

is fixed on the rotating plate


16


by a snap type fixture


100


so as to block each opening


82


. Further, a solenoid unit


27


(shown in

FIG. 19

) constituting the driving means is attached to the front center of the base plate


24


under the rotating plate


16


.




The holding unit


61


is made up of a frame-like holding cell


21


mounted on a substrate


84


such as shown in

FIG. 32

, a shutter


17


disposed on the bottom side of the holding cell


21


and others. Each holding cell


21


is provided with an inlet


21


A on the upper end and an outlet


21


B on the lower end and has a shape like a container in which the side of the inlet


21


A is widened as a whole, and it is arranged on one circumference around the rotational center


16


A of the rotating plate


16


when each holding unit


61


is attached on the rotating plate


16


(FIG.


15


).




Here, the discharge ports


51


A to


54


A of the hoppers


51


to


54


are arranged on one circumference, and this circumference is matched with the upper side of the circumference on which the holding cells


21


are provided. In addition, the inlet


21


A of each holding cell


21


is positioned directly below each discharge port


51


A,


52


A,


53


A or


54


A (the clearance between the both members is adjustable as described above). That is, the inlets


21


A of the holding cells


21


are driven to rotate on the circumference on which the discharge ports


51


A of the hoppers


51


to


54


exist by rotation of the rotating plate


16


.




In this case, the holding cell


21


is constituted by a substantially-U-shaped fixed cell


88


fixed to the substrate


84


and a substantially-L-or U-shaped movable cell


89


attached to the fixed cell


88


so as to be capable of swiveling without restrain (FIG.


20


). The movable cell


89


is combined with the fixed cell


88


to form a container-like shape as described above. When the movable cell


89


is swiveled (moved) outwards because the outer upper end thereof is pivoted and supported on the fixed cell


88


so as to be capable of swiveling (the pivot portion is denoted by reference numeral


89


A), the lower outlet


21


B is enlarged as shown in FIG.


21


.




It is to be noted that a spring


91


shown in

FIG. 31

constantly gives an impetus to the movable cell


89


in a direction for narrowing the outlet


21


B. Further, an operating plate


92


which downwardly extends and projects from the substrate


84


(rotating plate


16


) is attached to the outer face of the movable cell


89


as shown in FIG.


31


.




Further, the shutter


17


is pivoted and supported by a link mechanism


93


on the bottom side of the substrate


84


and positioned in the opening


82


. The link mechanism


93


converts the horizontal movement of the operating plate


94


toward the rear side (direction toward the rotational center


16


A of the rotating plate


16


) into rotating operation of the shutter


17


. Additionally, a substantially-L-shaped sensing plate


111


which extends downwardly is attached to the shutter


17


. An impetus is constantly given to the shutter


17


by the spring


96


shown in

FIG. 32

so as to close the outlet


21


B of the holding cell


21


(horizontal state), and the end of the shutter moves down to open the outlet


21


B when the operating plate


94


moves rearwards against the spring


96


(FIG.


34


).




Meanwhile, the solenoid unit


27


is made up of a frame


97


, a solenoid


98


for a cell as driving means attached to the frame


97


, a solenoid


99


for a shutter, a cell opening sensor (movable cell operation detecting means)


101


composed of a photo coupler, a shutter opening sensor (shutter opening/closing detecting means)


102


, a reflection type shutter closing sensor (shutter opening/closing detecting means)


103


, and others as shown in

FIGS. 22

to


25


. A driving plate


106


which is upwardly extended and provided with a roller


104


at the end thereof is attached to the end of a plunger


98


A of the solenoid


98


for a cell, and a sensing plate


107


projecting to the side portion is provided to the plunger


98


A. Also, a driving plate


108


which upwardly extends is attached to the end of a plunger


99


A of the solenoid


99


for a shutter, and a sensing plate


109


projecting to the side portion is provided to the plunger


99


A.




With the plungers


98


A and


99


A of the both solenoids


98


and


99


projecting, the driving plate


106


is detachably positioned on the front side (circumferential side of the rotating plate


16


) of the operating plate


92


with a gap therebetween as shown in

FIG. 31

, and the driving plate


108


is also detachably positioned on the front side of the operating plate


94


with a gap therebetween. The solenoid unit


27


(driving plate


106


and


108


and others) does not interfere with movement of the operating plates


92


and


94


and the sensing plate


111


involved by rotation of the rotating plate


16


.




When the plunger


98


A is energized by the solenoid


98


for a cell to be attracted, since the roller


104


of the driving plate


106


comes into contact with and attracts the operating plate


92


of the holding unit


61


moved to the front central portion of the base plate


24


, the movable cell


89


is caused to swivel to open the outlet


21


B of the holding cell


21


(FIG.


34


). At the same time, the sensing plate


107


blocks the optical path of the cell opening sensor


101


.




When the plunger


99


A is energized by the solenoid for a shutter


99


to be attracted, since the driving plate


108


attracts the operating plate


94


of the holding unit


61


in contact therewith, the shutter


17


is caused to swivel to open the outlet


21


B of the holding cell


21


(FIG.


34


). Simultaneously, the sensing plate


109


blocks the optical path of the shutter opening sensor


102


. Further, when the shutter


17


is closed (horizontal) as shown in

FIG. 31

, the sensing plate


111


reflects a light ray in opposition to the upper portion of the closing sensor


103


, thereby detecting closure of the shutter


17


.




On the other hand, the shoot


6


is molded from a transparent hard synthetic resin and has a cylindrical shape with a polygonal section as shown in

FIGS. 27 and 28

, and its each fixing flange


113


protruding in the horizontal direction from the upper portion thereof is detachably fixed to the front central portion of the base plate


24


by a thumbscrew


114


(FIG.


26


). This causes the upper end inlet


6


B of the shoot


6


to be opened upwards at the front central portion of the base plate


24


, and the solenoid unit


27


is positioned at the rear of the shoot


6


. Since the shoot


6


is attached to the base plate


24


by using the thumbscrew


114


in this manner, only the shoot


6


can be removed without any tool for the maintenance such as cleaning inside of the shoot


6


, thereby improving the operability.




The shoot


6


diagonally extends toward the front lower direction to face the fixing portion


5


A on the front face of the lower door


5


, and the outlet


6


A at the lower end thereof is opened toward the inside of the filling portion


5


A. A detachable cover


26


is provided in front of the outlet


6


A of the shoot


6


so that the outlet


6


A can be freely opened/closed by this cover


26


. Reference character


6


D denotes a slit into which the cover


26


is inserted in the drawing. Moreover, a shoot sensor


116


consisting of a magnet switch is attached to the lower surface of the shoot


6


which serves as the upper side of the cover


26


. This shoot sensor


116


detects. opening/closing of the cover


26


by a magnet (not shown) provided at the lower end of the cover


26


.




Incidentally, although the shoot


6


is formed rather thick in order to increase its capacity, an inclined surface


6


C is formed on the lower surface of its end so that shoot


6


is tapered from the both sides. This makes such an arrangement as that the solid preparation can be filled in a container V without dropping the medicine even if the opening of the later-described container V is small. Further, the outlet


21


B of the holding cell


21


in the holding unit


61


and the shutter


17


moved to the front central portion of the base plate


24


as described above are matched with the upper side of the upper end inlet


6


B of the shoot


6


.




Further, in

FIG. 4

, reference numerals


117


and


118


denote an upper door sensor and a lower door sensor (each of which is composed of a micro switch and others) for detecting opening/closing of the upper door


4


and the lower door


5


. Moreover, a rack plate


119


which is opened in the horizontal direction is disposed to the rail


59


or the lower surface of the base plate


24


, and an electric substrate


121


is accommodated in the rack plate


119


so as to be capable of sliding in the horizontal direction so that it can be freely pulled out together with the lower door


5


. Therefore, when the lower door


5


is pulled out to draw the electric substrate


121


in the lateral direction, the maintenance can be facilitated.





FIG. 37

is a block diagram showing the control device


44


of the solid preparation filling apparatus


1


according to the present invention. The control device


44


is constituted by a general-purpose microcomputer


45


, and to the microcomputer


45


is connected transmitting/receiving means


46


for performing transmission/reception of data with an external personal computer and the like. Further, to the input terminal of the same are connected a photo sensor


13


of the ejection count device


8


, the rotational position detection sensor


41


for detecting a rotational position of the rotating plate


16


, the cell opening sensor


101


, the shutter opening sensor


102


, the shutter closing sensor


103


, the shoot sensor


106


, the micro switch


76


(whose actual number is four), the upper door sensor


117


, the lower door sensor


118


, a bar code reader


42


and a key switch


43


.




Moreover, to the output terminal of the microcomputer


45


are connected an ejection drum motor


9


M for rotating the ejection drum


9


of the ejection count apparatus


8


, the rotating plate motor


16


M, the solenoid


98


for a cell and a solenoid


99


for a shutter in the solenoid unit


27


, and the display device


47


.




Description will now be given as to the operation of the solid preparation filling apparatus


1


according to the present invention having such an arrangement.

FIG. 38

is a flowchart of a program for effecting the solid preparation ejection operation of the microcomputer


45


, and

FIG. 39

is a flowchart of a program for executing the solid preparation filling operation of the microcomputer


45


.




It is to be noted the shutter


17


of each holding unit


61


closes the outlet


21


B of the holding cell


21


and the movable cell


89


also narrows the outlet


21


B when the power supply is turned on (

FIGS. 30

,


31


and


32


). Also, each count value and the like is reset.




The microcomputer


45


uses the rotating plate motor


16


M to rotate the rotating plate


16


in, for example, the clockwise direction in the drawing. When it is detected that the notches


81


and


79


B have reached the positions directly above the detection terminals


41


A and


41


B of the rotational position detection sensor


41


(detection is attained when the both terminals detect the light), rotation is continued so that the rotating plate


16


is rotated 8° in terms of the rotational angle of the rotating plate


16


. This causes the rotating plate


16


to enter the state shown in FIG.


16


and it is stopped when the notch


79


A has reached the position above the detection terminal


41


A.




This state is an initial position of the rotating plate


16


, and the microcomputer


45


recognizes the respective positions of all the holding units


61


(for example, 10 units No. 1 to No. 10) based on the arrangement of the 10 openings


82


(arranged at 36° intervals in terms of the rotational angle of the rotating plate


16


). Now the initial setting is completed.




Further, the microcomputer


45


stores therein information of positions of the outlets


12


of the respective tablet cases


7


and those of the discharge ports


51


A of the respective hoppers


51


to


54


provided under the former members in corresponding manner and calculates the rotational angle (including 0 degree) of the rotating plate


16


for moving the holding cell


21


of a predetermined holding unit


61


on the lower side of the discharge port


51


A,


52


A,


53


A or


54


A of the hopper


51


,


52


,


53


or


54


positioned below a predetermined tablet case


7


based on the stored information.




When an operator inputs prescription data to the personal computer based on a medical prescription of a physician, the personal computer issues a data transmission request to the solid preparation filling apparatus


1


. When the microcomputer


45


of the solid preparation filling apparatus


1


receives the data transmission request from the personal computer by transmitting/receiving means


46


in the step S


1


, a judgment is made upon whether the solid preparation is fully reserved in the holding cells


21


of all the holding units


61


of the rotating plate


16


in the step S


2


. If the holding cells


21


are full, the control returns to the step S


1


and enters the standby mode.




If the all the holding cells


21


are not full in the step S


2


, the microcomputer


45


sends a replay indicating that it is in the standby mode to the personal computer in the step S


3


, and accordingly receives and reads the prescription data sent from the personal computer. Based on the prescription data, the microcomputer


45


recognizes the position of a tablet case


7


for accommodating therein a solid preparation whose type is designated by the prescription data.




Subsequently, the microcomputer


45


recognizes the vacant holding cell


21


(holding unit


61


) and its position in the step S


4


and, if the holding cell


21


of the holding unit


61


No. 1 is empty for example, the rotational angle is calculated as described above. Further, the rotating plate motor


16


M is driven to rotate the rotating plate


16


so that the upper end inlet


21


A of the holding cell


21


of the holding unit


61


No. 1 moves to the lower side of the discharge port


51


A,


52


A,


53


A or


54


A of the hopper


51


,


52


,


53


or


54


positioned below the outlet


12


of the recognized tablet case


7


in the corresponding manner. The position of the holding unit


61


is adjusted and its number is stored.




If there is the empty holding cell


21


(holding unit


61


) by accident below the discharge ports


51


A to


54


A or the hoppers


51


to


54


, the microcomputer


45


does not rotate the rotating plate


16


but stores the number of this holding cell


21


.




Then, the microcomputer


45


drives to rotate the discharge drum motor


9


M of the discharge count device


8


of the recognized tablet case


7


in the step S


5


. This causes the discharge drum


9


to rotate, and the solid preparations fall one by one. However, the falling solid preparation is caught in the hopper


51


,


52


,


53


or


54


positioned below the solid preparation and further falls to be received in the holding cell


21


of the holding unit


61


from the discharge port


51


A,


52


A,


53


A or


54


A.




A number of falling solid preparations is counted by the microcomputer


45


using the photo sensor


13


. A judgment is made upon whether the count is completed in the step S


6


and, if no, the control returns to the step S


5


to repeat this operation. If a number of fallen solid preparations detected by the photo sensor


13


coincides with a number of preparations based on the prescription data, the microcomputer


45


determines that the count is completed and stops rotation of the discharge drum motor


9


M, thereby returning to the step S


1


.




On the other hand, the solid preparation which has fallen in the holding cell


21


(for example, No. 1) reaches the lower portion of the holding cell


21


, but the opening


21


B at the lower end is closed by the shutter


17


, and the solid preparation is therefore temporarily reserved in the holding cell


21


. The microcomputer


45


repeats the operations from the step S


4


to the step S


6


on all types of the solid preparations designated by the prescription data and puts them in the holding cells


21


of the different holding units


61


in accordance with the respective types.




This can cause up to


10


kinds of solid preparations to be reserved in the holding cell


21


in each holding unit


61


. Incidentally, although the solid preparations are sequentially housed in the holding cells


21


in accordance with each type in the above embodiment, since the four hoppers


51


to


54


are used in the embodiment, it is possible to effect such a parallel operation as that the four types of the solid preparations can be caused to fall from the tablet cases


7


above the respective hoppers


51


to


54


to be simultaneously housed in the different holding cells


21


by associating the empty holding cells


21


to the discharge ports


51


A to


54


A of all the hoppers


51


to


54


. This configuration can further shorten the filling time.




In order to simultaneously use all the hoppers


51


to


54


in parallel, positioning with the holding cell


21


is important. Therefore, when the discharge ports


51


A to


54


A of the four hoppers


51


to


54


are arranged at 90° intervals with respect to the rotational center


16


A, the holding cells


21


must be also arranged at 90° intervals for the accurate positioning. Therefore, the holding units


61


whose quantity is a multiple number of four are arranged at the equal intervals.




On the other hand, the operator attaches a bar code label, on which a bar code indicative of one type of the solid preparations designated by the prescription data is printed, on the side surface of a predetermined container V (for example, a bottle). When the bar code label is inserted into the filling portion


5


A of the solid preparation filling apparatus


1


, the bar code on the bar code label is read by the bar code reader


42


.




The microcomputer


45


judges on whether the bar code (type of the solid preparation) read by the bar code reader


42


is fetched and, if it is fetched, the control advances to the step S


8


where a judgment is made upon whether this type of the solid preparation has been accommodated in the holding cell


21


(No. of this holding unit


61


is stored as described above). If it has not been accommodated, the control returns to the step S


7


to enter the standby mode.




When this type of the solid preparation is accommodated in the holding cell


21


of the holding unit


61


in the step S


6


, the microcomputer


45


advances from the step S


8


to the step S


9


. Then, the holding unit


61


in which the solenoid preparation is housed is selected based on the stored No.; the rotating plate motor


16


M is driven to rotate the rotating plate


16


; and the holding unit


61


is set at the position of the shoot


6


at the front central portion of the base plate


24


and the solenoid unit


27


based on the fact that the rotation step of the motor and the rotational position detection sensor


41


detect the notch


79


.




In this state, the driving plates


106


and


108


of the solenoid unit


27


are respectively positioned on the front side of the operating plates


92


and


94


of the holding unit


61


as shown in FIG.


26


. Then, the microcomputer


45


energizes the solenoid


98


for a cell and the solenoid


99


for a shutter in the step S


10


and moves the movable cell


89


in order to open the outlet


21


B and the shutter


17


.




The movement of the movable cell


89


and the opening of the shutter


17


are detected by the cell opening sensor


101


and the shutter opening sensor


102


from the pullback of the sensing plates


107


and


109


and inputted in the microcomputer


45


. The opening of the shutter


17


causes the solid preparation in the holding cell


21


to fall from the outlet


21


B at the lower end into the shoot


6


. At this time, since the outlet


6


A of the shoot


6


is closed by the cover


26


, the solid preparation is reserved in the shoot


6


.




Since the microcomputer


45


de-energizes the solenoid


98


for a cell and the solenoid


99


for a shutter after the lapse of a predetermined period of time from the energization, the movable cell


89


is moved and returned by the spring


91


in a direction for narrowing the outlet


21


B, and the shutter


17


is also swiveled by the spring


96


to again close the outlet


21


B (horizontal state).




Here, a plurality of the solid preparations fallen from the hoppers


51


to


54


into the holding cells


21


are piled and jammed to form a so-called bridge in the holding cell


21


. Although only the solid preparations presented at the lower portion may fall even if the shutter


17


is opened, since the movable cell


89


is moved to open the outlet


21


B, this bridge is broken so that the solid preparations can be caused to assuredly fall into the shoot


6


at the earlier stage.




Although the solid preparations fall into the shoot


6


in this manner, since the shoot


6


is formed thick, it has a sufficient capacity to reserve the solid preparations. In addition, since the shoot


6


is a transparent cylinder, a dispenser can be aware of that the solid medicines are prepared. In this state, when the opening portion of the container V is applied under the outlet


6


A of the shoot


6


and the cover


26


is manually opened, the specific type of the solid preparation can be filled in the bottle from the shoot


6


. The opening/closing of the cover


26


is detected by the shoot sensor


116


and outputted to the microcomputer


45


(step S


1


).




Additionally, since the holding cell


21


and the shutter


17


are integrated to constitute the holding unit


61


as described above and this unit is mounted on the rotating plate


16


and fixed by the snap type fixture


100


, the assembling operability is extremely improved. Further, since the solenoid unit


27


having the solenoids


99


and


98


for operating the movable cell


89


or the shutter


17


is provided and operates the unit matched with the shoot


6


without interfering movement of the holding unit


61


involved by rotation of the rotating plate


16


, only the single solenoid unit


27


suffices the operation, and reduction in a number of components can be prominently achieved as compared with the case where the solenoid is attached to each holding unit


61


.




Incidentally, when the microcomputer


45


detects opening of the upper door


4


or the lower door


5


by the upper door sensor


117


or the lower door sensor


118


, it interrupts the dispensing operation. The dispensing operation is continued from the moment of closure.




When the microcomputer


45


detects from the micro switch


76


that any one of the hoppers


51


to


54


is not attached, it prohibits the dispensing operation and displays a warning of prohibition on the display device


47


.




Moreover, when cell opening sensor


101


can not detect the movement of the movable cell


89


in the dispensing operation, when the shutter opening sensor


102


can not detect the opening of the shutter


17


, or when the shutter closing sensor


103


can not detect the closure of the shutter


17


(no light reflection), the dispensing operation is prohibited and a warning of prohibition is displayed on the display device


47


.




In addition, when the shoot sensor


116


does not detect the opening/closing of the cover


26


, at least the opening of the shutter


17


is prohibited. This can avoid such an inconvenience as that any solid preparation falls in the shoot


6


with the other solid preparation being reserved in the shoot


6


.




In this manner, according to the present invention, since the solid preparations are ejected by the microcomputer


45


from the tablet case


7


accommodating therein the solid preparations in accordance with each type and the solid preparations ejected from the tablet case


7


are received in a plurality of hoppers


51


to


54


aligned on the lower side, the vertical dimension of the apparatus can be reduced while maintaining the inclination angle of the hoppers


51


to


54


into which the solid preparations can fall.




Further, since the microcomputer


45


associates the inlet


21


at the upper end of the holding cell


21


with the discharge ports


51


A to


54


A of the hoppers


51


to


54


for receiving the ejected solid preparation by rotating and moving the holding unit


61


so as to adjust its position, the solid preparation falling from the tablet case


7


is temporarily housed in a predetermined holding cell


21


. When filling the solid preparation in the container V, the holding unit


61


is rotated and moved so that its outlet


21


B is matched with the shoot


6


, and the movable cell


89


is moved to open the shutter


17


. The solid preparation in the holding cell


21


therefore smoothly enters the shoot


6


from the outlet


21


B at the lower end, and hence the solid preparation can be guided to be filled in the container V.




Thus, each solid preparation designated from multiple types of solid preparations can be filled in the container V by using one shoot


6


, which greatly improves the operability. Since the operation is realized such that the upper end inlet


21


A of the holding cell


21


is associated with the discharge ports


51


A to


54


A of the hoppers


51


to


54


and the lower end outlet


21


B of the holding cell


21


is associated with the shoot


6


by rotating and moving the holding unit


61


, the time required for filling can be largely shortened, and the waiting time until the solid preparation is provided to a patient can be further reduced to improve the service.




Moreover, when, for example, continuously filling multiple types of solid preparations, since the solid preparations can be accommodated in the plural holding cells


21


, thereby smoothing the parallel processing. In particular, since mixture of the solid preparations can be assuredly avoided if positioning of the hoppers


51


to


54


and the holding cell


21


is secured, it is no longer necessary to strictly manage the clearance between the driven components and the peripheral members thereof and the like as compared with the prior art, thus realizing simplification of the structure and reduction in the manufacturing cost.




Additionally, since the cover


26


which can be opened/closed without restraint is provided at the outlet


6


A of the shoot


6


, the solid preparation can be reserved in the shoot


6


after the shutter


17


is opened to eject the solid preparation from the holding cell


21


to the shoot


6


until the operator opens the cover


26


. Therefore, the operation for filling the medicine into the capacitor V can be further assured and facilitated.




Although the description has been given as to the structure by which the operation is effected based on the prescription data from the host computer in this embodiment, the present invention is not restricted thereto, and it is also effective if the standalone usage is adopted such that the prescription data is inputted by the key switch


43


.




Further, although the solid preparation is taken out from one tablet case


7


in this embodiment, the present application is not restricted to thereto. As described above, the same solid preparations may be housed in two or more tablet cases


7


positioned above the same hopper


51


,


52


,


53


or


54


in order to cause the solid preparations to simultaneously fall from these tablet cases


7


. In such a case, the microcomputer


45


rotates the ejection drum motor


9


M corresponding to these tablet cases


7


and counts a number of preparations based on a signal from the photo sensor


13


associated with the plural tablet cases


7


. It is to be noted that the timings for causing the solid preparations in the multiple tablet cases to fall are staggered by controlling rotation of the ejection drum motor


9


M corresponding to the plural tablet cases


7


in order to prevent the solid preparations from simultaneously falling.




Moreover, the container V is not restricted to a bottle in this embodiment, and a package bag made of resin or paper may be used as the container to fill the solid preparation therein.




According to the present invention, since the solid preparations are ejected from the tablet cases for accommodating therein the solid preparations in accordance with each type and the solid preparations ejected from the tablet cases can be received in the multiple hoppers aligned under the tablet cases, the vertical dimension of the apparatus can be reduced while maintaining the inclination angle of the hoppers into which the solid preparation can fall.




Since the upper end inlet of the holding cell is associated with the discharge port of the hopper which receives the ejected solid preparation by rotating and moving the holding cell to adjust the position thereof, the solid preparation falling from the tablet case can be temporarily housed in a predetermined holding cell. When filling the solid preparation in the container, the holding cell is rotated and moved so that its outlet is matched with the filling means in order to open the shutter. The solid preparation in the holding cell is then guided and filled in the container from the lower end outlet by the filling means.




Therefore, each solid preparation designated from the plural kinds of solid preparations can be filled in the container by one filling means, which can prominently improve the operability. Further, since the operation is realized such that the upper end inlet of the holding cell is associated with the discharge port of the hopper by rotating and moving the holding cell and the lower end outlet of the holding cell is matched with the filling means, the time required for filling can be greatly reduced and the waiting time until the solid preparation is provided to a patient can be further shortened, thereby improving the service.




Additionally, in the cases where, for example, a plurality of kinds of solid preparations are continuously filled, since the respective solid preparations can be housed in the multiple holding cells, the parallel processing can be smoothly carried out. In particular, since mixture of the solid preparations can be assuredly avoided if positioning of the hopper and the holding cell can be securely performed, it is no longer necessary to strictly manage the clearance between the driven components and the peripheral members as compared with the prior art, thus realizing simplification of the structure and reduction in the production cost.




In the present invention in particular, since the holding cell and the shutter constitute the holding unit and the multiple holding units are mounted on the rotating plate which rotates under the hopper, the time and the labor required for assembling the holding cell or the shutter can be eliminated, which enables the great improvement of the assembling operability.




Furthermore, the shutter driving means for opening/closing the shutter is disposed without interfering rotation and movement of the holding unit caused due to rotation of the rotating plate so that the holding cell can be freely engaged with the shutter of the holding unit matched with the filling means, a single shutter driving means for opening/closing the shutters of the multiple holding units can suffice the apparatus, and a number of components can be largely reduced as compared with the case where the driving means is provided to each holding unit.




In addition, the shutter opening/closing detecting means for detecting opening/closing of the shutter is provided, and hence it is possible to detect a failure generated in opening/closing of the shutter due to a defect of the shutter driving means or any other member when this occurs. Further, operation of the apparatus and the like can be prohibited or an alarm can be generated.




Since the cover which can be opened/closed without restraint is provided to the outlet of the shoot which serves as guiding means, after the shutter is opened to eject the solid preparation from the holding cell to the guide portion, the solid preparation can be reserved in the guide portion until the operation opens the cover. Thus, the operation for filling the solid preparation into the container can be assured and facilitated.




Description will now be given as to a solid preparation filling apparatus according to another embodiment of the present invention with reference to

FIGS. 40 and 41

.

FIG. 40

shows a solid preparation filling mechanism


10


of the solid preparation filling apparatus in this example, and to the periphery of a rotating plate


216


constituting the solid preparation filling mechanism


10


in this example are provided 10 holding cells


221


in total in this embodiment. Each holding cell


221


includes an inlet


221


A at the upper end and an outlet


221


B at the lower end on the rotating plate


216


and has a container-like shape in which the lower end is narrowed, the respective holding cells being arranged at predetermined intervals on one circumference around a rotational center


216


A of the rotating plate


216


.




Here, discharge ports


51


A to


54


A of hoppers


51


to


54


such as described in the foregoing embodiment are arranged on one circumference, and this circumference is matched with the upper part of the circumference on which the holding cells


22


are provided. Further, the inlets


221


A of the respective holding cells


221


are positioned directly below the respective discharge ports


51


A to


54


A. That is, rotation of the rotating plate


216


causes the inlets


221


A of the holding cells


221


to rotate and move on the circumference on which the discharge ports


51


A to


54


A of the hoppers


51


to


54


are provided.




A rotating plate motor


216


M made up of a step motor and the like is provided on the upper side of the rotational center


216


A of the rotating plate


216


, and a rotational axis of the rotating plate motor


216


M is fixed on the top face of the rotational center


216


A. The rotating plate motor


216


M rotates and moves the rotating plate


216


.




A base plate


224


is provided on the lower side of the rotating plate


216


, and a rectangular through hole


224


A is formed at the center of the front portion of the base plate


224


. The rotating plate


216


rotates on the base plate


224


, and this rotation causes the outlet


221


B at the lower end of each holding cell


221


to be alternatively matched with the through hole


224


A and another outlet


221


B at the lower end to be closed by the base plate


224


.




A shoot


6


which is similar to that in the above embodiment has a cylindrical shape, and its inlet


6


B at the upper end is opened on the lower side of the through hole


224


A of the base plate


224


. The shoot


6


diagonally extends to the front lower side to face a filling portion


5


A on the front face of a lower door


5


as described above, and its outlet


6


A at the lower end is opened to the inside of the filling portion


5


A. A detachable cover


26


is similarly attached to the front side of the outlet


6


A of the shoot


6


, and the cover


26


enables opening/closing of the outlet


6


A without restraint.




The shutter


217


is provided to the through hole


224


A of the base plate


224


so as to be capable of moving in the horizontal direction. The shutter


217


is moved in the front-and-back direction by a shutter opening/closing solenoid


227


similarly disposed to the base plate


224


and a link mechanism


228


so that the inlet


6


B of the shoot


6


positioned on the lower side is opened/closed.




With the above-described configuration, when the solid preparation is housed in the holding cell


221


as similar to the above, the microcomputer


45


selects the holding cell


221


containing the solid preparation therein based on No. stored in the microcomputer


45


, and drives the rotating plate motor


216


M to rotate the rotating plate


216


. Further, the microcomputer


45


sets the holding cell


221


at a position of the through hole


224


(shutter


217


) based on a rotational position detection sensor.




In this state, the outlet


221


B at the lower end of the holding cell


221


is matched with the through hole


224


and the inlet


6


B of the shoot


6


is matched with the same on the lower side with the shutter


217


therebetween. Next, the microcomputer


45


energizes the shutter opening/closing solenoid


227


to move the shutter


217


via the link mechanism


228


in the horizontal direction in order to open the through hole


224


A.




When the shutter


217


is opened, the solid preparation in the holding cell


221


is caused to fall in the shoot


6


from the lower end outlet


221


B. The subsequent operation is similar to that described above.




According to this structure, since the shutter is used to open/close the inlet of the guide portion, opening/closing means such as a shutter does not have to be provided to the lower end outlet of each holding cell, thereby enabling simplification of the structure.



Claims
  • 1. A solid preparation dispensing and filling apparatus comprising:a plurality of tablet cases each for holding therein a respective type of solid preparation to be dispensed; a plurality of hoppers each having an inlet and a discharge port, the inlet of each of said hoppers located below a respective group of said tablet cases to receive the preparations dispensed therefrom; a rotatable plate having a plurality of holding cells mounted thereon, each said holding cell having an inlet to be positioned below the discharge of each of said plurality of hoppers as said plate is rotated, an outlet, and a shutter normally closing said holding cell outlet; a guide portion having an inlet positioned below said rotating plate and an outlet from which the preparation is dispensed from the apparatus for falling into a container; and means for opening said shutter of a said holding cell holding a preparation therein when said holding cell has its outlet positioned above said guide portion inlet.
  • 2. A solid preparation dispensing and filling apparatus as claimed in claim 1 further comprising control means for:ejecting a solid preparation from a selected tablet case into the inlet of the hopper located below the discharge port of said selected tablet case with the solid preparation being dispensed from the discharge port of said hopper into the inlet of a respective holding cell, and rotating said plate to bring said holding cell holding the solid preparation to have its outlet aligned with said inlet of said guide portion.
  • 3. A solid preparation dispensing and filling apparatus as claimed in claim 1 wherein a said holding cell and its shutter comprises a holding unit, a plurality of said holding units arranged in a circle on said rotable plate.
  • 4. A solid preparation dispensing and filling apparatus as claimed in claim 1 wherein said plurality of tablet cases are arranged in a rectangular grid and the inlet of each of said hoppers is under the outlets of the tablet cases of a section of said grid that comprises a portion of said plurality of said tablet cases.
  • 5. A solid preparation dispensing and filling apparatus as claimed in claim 1 further comprising means for detecting the opening/closing of a said shutter of a holding cell.
  • 6. A solid preparation dispensing and filling apparatus as claimed in claim 1 further comprising a cover for opening/closing said outlet of said guide portion.
  • 7. A solid preparation dispensing and filling apparatus as claimed in claim 1 wherein the inlet of each of said plurality of holding cells can be rotated to and selectively portioned under the discharge port of each of said plurality of hoppers.
Priority Claims (2)
Number Date Country Kind
11-140462 May 1999 JP
11-318912 Nov 1999 JP
US Referenced Citations (11)
Number Name Date Kind
5348061 Riley et al. Sep 1994 A
5481855 Yuyama Jan 1996 A
5667096 Wu Sep 1997 A
5678393 Yuyama et al. Oct 1997 A
5709063 Yuyama et al. Jan 1998 A
5752368 Tobe May 1998 A
5787678 Koike et al. Aug 1998 A
5852911 Yuyama et al. Dec 1998 A
5865342 Ito et al. Feb 1999 A
6170699 Kim Jan 2001 B1
6208911 Yamaoka et al. Mar 2001 B1
Foreign Referenced Citations (3)
Number Date Country
0 850 633 Jan 1998 EP
03162204 Dec 1991 JP
10-192367 Jul 1998 JP