Information
-
Patent Grant
-
6481180
-
Patent Number
6,481,180
-
Date Filed
Tuesday, May 16, 200024 years ago
-
Date Issued
Tuesday, November 19, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 053 154
- 053 237
- 053 247
- 053 493
- 053 238
- 221 130
- 221 133
-
International Classifications
-
Abstract
A solid preparation filling apparatus for filling solid preparations such as tablets into a container and avoiding mixture with any other preparation. Each type of solid preparation is to be ejected from its respective tablet case, and the upper end inlet of a holding cell is associated with the discharge port of a hopper that receives the ejected solid preparation from the tablet case by rotating and moving the holding cells to adjust their positions so that the solid preparation falling from a tablet case is accommodated in a predetermined holding cell. When filling the solid preparation in a container, the holding cell is rotated and moved so that its outlet is matched with a chute and the holding cell shutter is opened. The holding cell and the shutter constitute a holding unit, and a plurality of holding units are mounted on the rotating plate which rotates under the hopper.
Description
BACKGROUND OF THE INVENTION
Field of the Invention
The present invention relates to a solid preparation filling apparatus for filling a solid preparation (the solid preparation indicates all the hardened preparations such as a tablet, a capsule, a pill, a troche and others hereinafter) designated by a prescription in a hospital and the like.
In a hospital and the like, a tablet packing machine such as disclosed in, e.g., Japanese Patent Application Laid-Open No. 59-1991 (A61J3/00) has been conventionally used in order to pack multiple kinds of tablets prescribed by a medical physician for each dosage to be provided to a patient. However, since this packing system ejects the tablets for each dosage and collects them by using a hopper or a conveyer for package, it requires a long period of time including a waiting time for collecting the tablets until the packaging is completed. Further, the tablets are collected exclusively dependent upon the gravitational force by using such a hopper or a conveyer, which results in increase in size of the apparatus.
On the other hand, there is also a tablet filling apparatus which fills the prescribed tablets in a container such as a bottle (or a bag) in accordance with each type of the tablets so that they are provided to a patient. In case of this tablet filling apparatus, a plurality of tablet cases each of which contains therein the tablets in accordance with each type are deeply inclined forward and arranged in the form of a locker; an ejection mechanism for ejecting the tablets in the tablet case is provided in each tablet case; and the tablets in the tablet case designated based on a prescription are ejected by each ejection mechanism.
In such a tablet filling apparatus, since the tablets are not packed in accordance with each dosage, the tablets can be filled in a shorter period of time than the above-described tablet packing machine. However, this apparatus requires such an operation as that an operator goes to a front of the tablet case with a container in his/her hand and fills the tablets in the container from the ejection mechanism, and hence the operation for filling the tablets in respective types of containers becomes extremely complicated if a number of types of the tablets is large, thereby taking much time.
In addition, since the plural tablet cases are arranged on a wall in the form of a locker, downsizing of the overall apparatus which has been demanded in the prior art tablet packing machine can not be achieved.
Thus, as disclosed in, e.g., Japanese Patent Application Laid-Open No. 192367/1998, the present applicant has developed a structure in which a rotating plate is provided on the lower side of a plurality of aligned tablet cases, a plurality of storage partitions being formed to the rotating plate, tablets ejected from a tablet case being put in a corresponding predetermined storage partition under the tablet case by rotation of the rotating plate, the tablets being reserved and filled from a discharge port into a container.
According to such a structure, the tablets can be filled at one position, and the vertical dimension of the entire apparatus can be minimized as compared with the conventional conveyer type or locker type apparatus. However, since the rotating plate rotates, the tablets are caused to jump in another storage partition from a clearance (gap) formed around the rotating plate, which disadvantageously generate mixture of a different type of medicine.
In order to avoid this, the clearance between the rotating plate and a member therearound must be strictly defined for design/manufacture, resulting in a problem such that the productivity is deteriorated and the cost is increased.
SUMMARY OF THE INVENTION
In order to eliminate the above-described drawbacks in the prior art, in a solid preparation filling apparatus for filling a solid preparation such as a tablet in a predetermined container, it is an object of the present invention to maintain minimization of the apparatus, simplify the structure thereof, assuredly prevent mixture of another preparation and improve the assembling work property.
The solid preparation filling apparatus according to the present invention includes: a plurality of tablet cases for accommodating therein solid preparations in accordance with each type; a plurality of hoppers which are aligned under each tablet case in the corresponding manner and receive the solid preparations ejected from each tablet case; a discharge port formed at a lowermost portion of each hopper; a plurality of holding cells which are arranged under these hoppers and rotated and moved on a circumference where the discharge port of each hopper is presented; a shutter for opening/closing a lower end outlet of the holding cell; a guide portion for guiding the solid preparations into a predetermined container; and a control device for ejecting the solid preparations from the tablet case accommodating therein a designated type of solid preparation based on predetermined prescription data, wherein the control device associates the upper end inlet of the holding cell with the discharge port of the hopper which receives the ejected solid preparation to accommodate the solid preparations falling from the tablet case in a predetermined holding cell by rotating and moving the holding cell to adjust its position when ejecting the solid preparations from the tablet case, and the holding cell is rotated and moved so that the outlet thereof is matched with the guide portion when filling in the container, thereby opening the shutter.
Further, in the solid preparation filling apparatus according to the present invention, the shutter opens/closes an inlet of the guide portion.
Additionally, in the solid preparation filling apparatus according to the present invention, a cover which can be opened/closed without restraint is provided at an outlet of the guide portion.
Furthermore, the solid preparation filling apparatus according to the present invention includes: a plurality of tablet cases for accommodating therein solid preparations in accordance with each type; a plurality of hoppers which are aligned under each tablet case in the corresponding manner and receive the solid preparations ejected from each tablet case; a discharge port formed at a lowermost portion of each hopper; and a plurality of holding cells which are arranged under these hoppers and rotated/moved on a circumference where the discharge port of the hopper is presented; a shutter for opening/closing the lower end outlet of the holding cell; and filling means which guides and fills the solid preparations ejected from the holding cell to a predetermined container, wherein the upper end inlet of the holding cell is associated with the discharge port of the hopper for receiving the ejected solid preparations to accommodate the solid preparations falling from the tablet case in a predetermined holding cell by rotating and moving the holding cell to adjust its position when ejecting the solid preparations from the tablet case, and the holding cell is rotated and moved so that its outlet is matched with the filling means to open the shutter when filling in the container, the holding cell and the shutter constituting a holding unit, a plurality of holding units being disposed on the rotating plate which rotates under the hoppers.
Additionally, in the solid preparation filling apparatus according to the present invention, shutter driving means for opening/closing the shutter is arranged in such a manner that the holding cell can be detachably engaged with the shutter of the holding unit matched with the filling means without interfering the rotation and movement of the holding unit caused by rotation of the rotating plate.
Moreover, in the solid preparation according to the present invention, shutter opening/closing detecting means for detecting opening/closing of the shutter is provided in addition to the above.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a front view showing a solid preparation filling apparatus according to the present invention;
FIG. 2
is a side view showing the solid preparation filling apparatus according to the present invention;
FIG. 3
is a perspective view showing the solid preparation filling apparatus according to the present invention;
FIG. 4
is a perspective view showing the state where upper and lower doors of the solid preparation filling apparatus according to the present invention are opened;
FIG. 5
is a longitudinal side view of the solid preparation filling apparatus according to the present invention;
FIG. 6
is a plan sectional view of the solid preparation filling apparatus according to the present invention;
FIG. 7
is a view showing the internal structure of the solid preparation filling apparatus according to the present invention;
FIG. 8
is a perspective view showing a hopper of the solid preparation filling apparatus according to the present invention;
FIG. 9
is a side view showing the hopper of the solid preparation filling apparatus according to the present invention;
FIG. 10
is a front view of the hopper and a holding member of the solid preparation filling apparatus according to the present invention;
FIG. 11
is an enlarged view of a movable hook of the solid preparation filling apparatus according to the present invention;
FIG. 12
is a front view of the hopper and the holding member for explaining a procedure for attaching the hopper of the solid preparation filling apparatus of the present invention;
FIG. 13
is an enlarged view of the movable hook for explaining the operation of the movable hook of the solid preparation filling apparatus according to the present invention;
FIG. 14
is a front view of the hopper and a holding cell of the solid preparation filling apparatus according to the present invention;
FIG. 15
is a perspective view showing the arrangement of a holding unit, a rotating plate, a solenoid unit and a shoot of the solid preparation filling apparatus according to the present invention;
FIG. 16
is a plan view of the rotating plate and a base plate of the solid preparation filling apparatus according to the present invention;
FIG. 17
is a longitudinal front view of the rotating plate and the base plate of the solid preparation filling apparatus according to the present invention;
FIG. 18
is a perspective view of the holding unit of the solid preparation filling apparatus according to the present invention;
FIG. 19
is a perspective view of the solenoid unit of the solid preparation filling apparatus according to the present invention;
FIG. 20
is a perspective view showing the holding cell of the solid preparation filling apparatus according to the present invention;
FIG. 21
is a perspective view showing the holding cell of the solid preparation filling apparatus according to the present invention, wherein the movable cell is moved;
FIG. 22
is a plan view showing the solenoid unit of the solid preparation filling apparatus according to the present invention;
FIG. 23
is a front view of the solenoid unit of the solid preparation filling apparatus according to the present invention;
FIG. 24
is a longitudinal side view showing a solenoid portion for a cell of the solenoid unit of the solid preparation filling apparatus according to the present invention;
FIG. 25
is a longitudinal side view of a solenoid portion for a shutter of the solenoid unit of the solid preparation filling apparatus according to the present invention;
FIG. 26
is a side view showing the holding unit, the solenoid unit, the shoot and others of the solid preparation filling apparatus according to the present invention;
FIG. 27
is a plan view showing the shoot of the solid preparation filling apparatus according to the present invention;
FIG. 28
is a bottom view showing the shoot of the solid preparation filling apparatus according to the present invention;
FIG. 29
is an exploded side view showing the holding unit, the solenoid unit, the shoot and others of the solid preparation filling apparatus according to the present invention;
FIG. 30
is a perspective view of the holding unit and the solenoid unit of the solid preparation filling apparatus according to the present invention, with the shutter being closed;
FIG. 31
is a side view showing the holding unit and the solenoid unit of the solid preparation filling apparatus according to the present invention, with the shutter being closed;
FIG. 32
is a perspective view showing the holding unit and the solenoid unit except the holding cell of the solid preparation filling apparatus according to the present invention, with the shutter being closed;
FIG. 33
is a perspective view showing the holding unit and the solenoid unit of the solid preparation filling apparatus according to the present invention, with the shutter being opened;
FIG. 34
is a side view showing the holding unit and the solenoid unit of the solid preparation filling apparatus according to the present invention, with the shutter being opened;
FIG. 35
is a perspective view showing the holding unit and the solenoid unit except the holding cell of the solid preparation filling apparatus according to the present invention, with the shutter being opened;
FIG. 36
is a perspective view showing a tablet case and an ejection count device of the solid preparation filling apparatus according to the present invention;
FIG. 37
is a block diagram showing a control device of the solid preparation filling apparatus according to the present invention;
FIG. 38
is a flowchart showing a program of a microcomputer of the solid preparation filling apparatus according to the present invention;
FIG. 39
is another flowchart showing the program of the microcomputer of the solid preparation filling apparatus according to the present invention;
FIG. 40
is a plan view showing the internal structure of a solid preparation filling apparatus according to another embodiment of the present invention; and
FIG. 41
is a plan view showing a shutter of the solid preparation filling apparatus depicted in FIG.
41
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The preferred embodiments according to the present invention will now be described with reference to the accompanying drawings.
FIG. 1
is a front view showing a solid preparation filling apparatus
1
according to the present invention;
FIG. 2
, a side view of the solid preparation filling apparatus
1
;
FIG. 3
, a perspective view of the solid preparation filling apparatus
1
;
FIG. 4
, another perspective view showing the solid preparation filling apparatus
1
;
FIG. 5
, a longitudinal side view showing the solid preparation filling apparatus
1
; and
FIG. 6
, a plan sectional view showing the solid preparation filling apparatus
1
, for illustrating the internal structure of the solid preparation filling apparatus
1
.
A solid preparation filling apparatus
1
according to the present invention is installed in a hospital or a dispensation pharmacy and constituted by a solid preparation accommodating portion
3
formed in a rectangular main body
2
, a solid preparation filling mechanism
10
provided below the portion
3
, and others. The solid preparation accommodating portion
3
is formed in the upper portion within the main body
2
, and the front face of the solid preparation accommodating portion
3
is closed so as to be opened/closed without restraint by an upper door
4
which can swivel at the front lower portion. Further, the front face of the solid preparation filling mechanism
10
is closed so as to be capable of being opened/closed by a lower door
5
which can be pulled (drawer type) on a rail
59
without restraint. The solid preparation filling mechanism
10
can be pulled out together with the lower door
5
from the inside of the main body
2
.
A filling portion
5
A inwardly retreating to some extent is formed in the central portion of the front face of the lower door
5
, and an outlet
6
A of a shoot
6
is opened as a guide portion constituting filling means within the filling portion
5
A. Further, a later-described bar code reader
42
is provided within the filling portion
5
A at a position in the vicinity of the outlet
6
A, and a key switch
43
composed of a ten-key keypad and a display device
47
for displaying a dispensation status such as the content of prescription data or an alarm are disposed on the front face of the upper door
4
corresponding to the upper portion of the filling portion
5
A.
On the other hand, a plurality of tablet cases
7
are housed in the solid preparation accommodating portion
3
. A predetermined amount of solid preparations is accommodated in each tablet case
7
in accordance with each type, and an ejection count device
8
is provided under each tablet case
7
as shown in FIG.
36
.
This ejection count device
8
communicates with the tablet case
7
on the upper side and a motor-driven ejection drum
9
is included in each ejection count device
8
. A plurality of grooves
11
are vertically formed on the side surface of the ejection drum
9
, and the solid preparation which is a hardened preparation such as the tablet, the capsule, the pill, the troche and others enters each groove
11
in a vertical line (two in this embodiment).
Each one solid preparation in each groove
11
falls from the outlet
12
as the ejection drum
9
rotates (indicated by a black ink arrow in FIG.
36
). Further, a photo sensor
13
for detecting the solid preparation falling from the outlet
12
is disposed to the ejection count device
8
.
A predetermined number of the above-described tablet cases
7
are mounted on a rectangular bearing member
50
, and the multiple bearing members
50
are aligned. In addition, the respective bearing members
50
are held by a non-illustrated rail so as to be capable of being pulled out in the front-and-back direction (see FIG.
4
).
When filling the solid preparation in each tablet case
7
, the upper door
4
is opened and the bearing member
50
is pulled out so that the tablet cases
7
are moved on the upper door
4
. After filling the solid preparation in the tablet cases
7
, the bearing member
50
is pushed to the original position to return the tablet cases
7
in the solid preparation accommodating portion
3
.
In this manner, when the tablet cases
7
are pulled out in the front-and-back direction, the solid preparation can be filled in the tablet cases
7
or the tablet case
7
itself can be replaced without assuring the space in the upper portion of the solid preparation filling apparatus
1
, thereby reducing the required space.
On the other hand, aligned hoppers
51
,
52
,
53
and
54
whose number is four in this embodiment, a discoid rotating plate
16
having a plurality of (10 in this embodiment) holding units
61
(constituting the filling means) disposed thereon, the above-mentioned shoot
6
and others constitute the solid preparation filling mechanism
10
, and the respective hoppers
51
to
54
are provided under the tablet cases
7
without forming any gap therebetween, the rotating plate
16
being rotatably provided on the lower side of the hoppers
51
to
54
.
In such a case, the respective tablet cases
7
are arranged in the substantially quadrate form on a plane as shown in FIG.
6
and the rotational center
16
A of the rotating plate
16
corresponds to the center of this quadrate. Further, each of the hoppers
51
to
54
has a shape such that it is tapered while being inclined from the rectangular upper end openings toward the lower end discharge ports
51
A to
54
A at a predetermined angle, and this inclination corresponds to a value allowing the successful falling of the solid preparation.
Further, the hoppers
51
and
52
are aligned in the horizontal direction on the front side, while the hoppers
53
and
54
are aligned in the horizontal direction on the rear side, the upper end openings of the respective hoppers
51
to
54
being in close contact with each other without forming any gap therebetween. Of the tablet cases
7
arranged in the square form as a whole,
16
tablet cases in total positioned at the front left portion correspond to the upper portion of the hopper
51
at the front left portion, and
16
tablet cases in total position at the front right portion correspond to the upper portion of the front right hoper
52
.
Further,
16
tablet cases
7
in total positioned at the rear left portion correspond to the upper portion of the hopper
53
on the rear left side, and
16
tablet cases in total positioned at the rear right portion correspond to the upper portion of the hopper
54
on the rear left side (see FIG.
6
).
With such a structure, if the same solid preparations which are consumed in volume are put in two or more tablet cases
7
corresponding to the upper portion of the same hopper
51
,
52
,
53
or
54
in advance for example, the solid preparations can be caused to simultaneously fall from these tablet cases
7
to enable filling in a bottle as will be described later, which shortens the filling time.
Moreover, when the tablet cases
7
having the same kind of solid preparation therein are arranged at the upper portion of the same hopper
51
,
52
,
53
or
54
, one hopper can be used exclusively for the same type of solid preparation, thereby eliminating occurrence of inconvenience due to adhesion of the power of a completely different solid preparation to the hopper.
Here, vertical walls
62
are formed along the horizontal inner surface (inclined surface) of each of the hoppers
51
to
54
as shown in
FIG. 8
(description will be given on the hopper
51
, but this is also applied to the other hoppers
52
to
54
), and a vertical wall
63
is erected along the inner surface in the front-and-back direction so as to stride over the discharge port
51
A (
52
A,
53
A,
54
A). It is to be noted that these vertical walls
62
and
63
are positioned at portions which are not directly below the outlets
12
of the respective tablet cases
7
as shown in FIG.
6
. The solid preparation falling from the tablet cases
7
into the hoppers
51
to
54
caroms on the inner surfaces and tries to repeat this movement, but since the vertical walls
62
and
63
are formed on the inner surfaces of the hoppers
51
to
54
, the bounced solid preparation collides with the vertical walls
62
and
63
. The rebound movement of the solid preparation is therefore terminated in the early stage and the solid preparation is led to the discharge ports
51
A to
54
B.
Attaching plates
64
are disposed to each of the hoppers
51
to
54
on the right and left sides of the upper peripheral edges, and a substantially-L-shaped holding plate
66
constituting a high adjusting mechanism is disposed to the lower portion of the attaching plate
64
by non-illustrated screws. In such a case, a slit type engagement hole
67
is formed in the central portion of the holding plate
66
, and a longitudinal oval holes
68
are formed to the holding plate
66
on the both sides of the engagement hole
67
. Although the screws are engaged with the oval holes
68
and a non-illustrated screw hole of the attaching plate
64
, the height of the lower edge of the holding plate
66
can be adjusted by controlling the vertical position of the holding plate relative to the screw hole in a vertical dimension range of the oval holes
68
.
On the other hand, holding members (angles)
69
having a substantially-L-shaped cross section are fixed to the lower door
5
on the upper portion of the rail
59
of the lower door
5
, and the respective hoppers
51
to
54
are attached to this holding members
69
. In this case, inwardly protruding hook
71
is fixed to one side of the holding member
69
, and a movable hook
72
which similarly protrudes inwards is attached to the holding portion
69
at a position opposed to the hook
71
in such a manner that the movable hook
72
can swivel without restraint. It is to be noted that a spring
73
always gives an impetus to the movable hook
72
so as to rotate in a direction it protrudes toward the inside of the holding member
69
(
FIGS. 11
to
13
). In addition, a micro switch
76
as hopper detecting means is disposed to the holding member
69
at a position corresponding to the fixing position of each of the hoppers
51
to
54
.
When attaching the hoppers
51
to
54
to the holding plate
69
, one holding member
66
is first mounted on the holding member
69
and, at this time, the hook
71
is inserted into and engaged with the engagement hole
67
of the holding plate
66
. Further, the lower portion of the movable hook
72
is pushed inwards against the impetus of the spring
73
to cause the movable hook
72
to swivel outside the holding member
69
in the clockwise direction in
FIG. 12
(FIGS.
12
and
13
). In this state, when the other holding plate
66
is mounted on the holding member
69
and the movable hook
72
is released, the movable hook
72
is caused to swivel in the counterclockwise direction in
FIG. 12
by the spring
73
and enter the engagement hole
67
of the other holding plate
66
for establishing engagement. This can fix the hoppers
51
to
54
on the holding member
69
and the holding plate
66
pushes the micro switch
76
as shown in FIG.
9
.
Further, in case of removing the hoppers
51
to
54
, when the movable hook
72
is first swiveled to be pulled out from the engagement hole
67
as opposite from the above and the hoppers
51
to
54
are diagonally pulled up, the engagement hole
67
of the other holding plate
66
can be released from the hook
71
. Furthermore, removing the hoppers
51
to
54
can cause the micro switch
76
to enter the non-pressed state. Since the hoppers
51
to
54
are detachably attached on the holding members
69
in this manner, the maintenance work such as assembling or cleaning can be facilitated.
In addition, since the height of the lower end of the holding plate
66
is adjustable as described above, the height of the discharge ports
51
A to
54
A of the hoppers
51
to
54
attached on the holding member
69
can be also adjusted in a vertical dimension range of the oval hole
68
by regulating the screwing height position of the holding plate
66
. This can therefore facilitate adjustment of a clearance between a later-described holding cell
21
of a holding unit
61
positioned on the lower side and the discharge ports
51
A to
54
A (FIG.
14
).
Moreover, a drop prevention wall
77
is disposed to the lower outer side of each of the hoppers
51
to
54
over the circumference of each of the discharge ports
51
A to
54
A so as to project outwards. Therefore, even if the solid preparation which has been ejected from each of the discharge ports
51
A to
54
A of the respective hoppers
51
to
54
and entered the holding cell is bounced to jump out from the clearance (
FIG. 14
) between the respective discharge ports
51
A to
54
A and the holding cell
21
, the drop prevention wall
77
can bounce the solid preparation toward the holding cell
21
.
On the other hand, although the rotating plate
16
is rotatably attached on the base plate
24
fixed to the lower door
5
as shown in
FIGS. 16
an
17
, the periphery of the rotating plate
16
is supported by six rollers
78
. This extremely stabilizes rotation of the rotating plate
16
. A rotating plate motor
16
M (driving means) consisting of a pulse motor provided under the base plate
24
is connected to the rotational center
16
A of the rotating plate
16
, and the rotating plate
16
is driven to rotate by the rotating plate motor
16
M. Additionally, notches
79
are formed on the peripheral portion of the rotating plate
16
at 12° intervals from the center. Further, a notch
81
is additionally formed at a position distanced from a given notch
79
(denoted by
79
A in
FIG. 16
) at an interval of 8°.
Moreover, a transmission type rotational position detection sensor
41
for performing detection based on whether an irradiated light ray permeate to reach the top of the sensor is provided on the lower side of the periphery of the rotating plate
16
, and a gap between and detection terminals
41
A and
41
B of the rotational position detection sensor
41
is determined as 4° in terms of a rotation angle of the rotating plate
16
. Therefore, when the notch
81
and its nearest notch
79
(indicated by
79
B in
FIG. 16
) move to the positions directly above these terminals, light paths for detection are formed to the both detection terminals
41
A and
41
B.
A total of ten openings
82
(they are formed at 36° intervals as an angle from the rotational center
16
A of the rotating plate
16
) are formed at the periphery of the rotating plate
16
in this embodiment, and each holding unit
61
shown in
FIG. 18
is fixed on the rotating plate
16
by a snap type fixture
100
so as to block each opening
82
. Further, a solenoid unit
27
(shown in
FIG. 19
) constituting the driving means is attached to the front center of the base plate
24
under the rotating plate
16
.
The holding unit
61
is made up of a frame-like holding cell
21
mounted on a substrate
84
such as shown in
FIG. 32
, a shutter
17
disposed on the bottom side of the holding cell
21
and others. Each holding cell
21
is provided with an inlet
21
A on the upper end and an outlet
21
B on the lower end and has a shape like a container in which the side of the inlet
21
A is widened as a whole, and it is arranged on one circumference around the rotational center
16
A of the rotating plate
16
when each holding unit
61
is attached on the rotating plate
16
(FIG.
15
).
Here, the discharge ports
51
A to
54
A of the hoppers
51
to
54
are arranged on one circumference, and this circumference is matched with the upper side of the circumference on which the holding cells
21
are provided. In addition, the inlet
21
A of each holding cell
21
is positioned directly below each discharge port
51
A,
52
A,
53
A or
54
A (the clearance between the both members is adjustable as described above). That is, the inlets
21
A of the holding cells
21
are driven to rotate on the circumference on which the discharge ports
51
A of the hoppers
51
to
54
exist by rotation of the rotating plate
16
.
In this case, the holding cell
21
is constituted by a substantially-U-shaped fixed cell
88
fixed to the substrate
84
and a substantially-L-or U-shaped movable cell
89
attached to the fixed cell
88
so as to be capable of swiveling without restrain (FIG.
20
). The movable cell
89
is combined with the fixed cell
88
to form a container-like shape as described above. When the movable cell
89
is swiveled (moved) outwards because the outer upper end thereof is pivoted and supported on the fixed cell
88
so as to be capable of swiveling (the pivot portion is denoted by reference numeral
89
A), the lower outlet
21
B is enlarged as shown in FIG.
21
.
It is to be noted that a spring
91
shown in
FIG. 31
constantly gives an impetus to the movable cell
89
in a direction for narrowing the outlet
21
B. Further, an operating plate
92
which downwardly extends and projects from the substrate
84
(rotating plate
16
) is attached to the outer face of the movable cell
89
as shown in FIG.
31
.
Further, the shutter
17
is pivoted and supported by a link mechanism
93
on the bottom side of the substrate
84
and positioned in the opening
82
. The link mechanism
93
converts the horizontal movement of the operating plate
94
toward the rear side (direction toward the rotational center
16
A of the rotating plate
16
) into rotating operation of the shutter
17
. Additionally, a substantially-L-shaped sensing plate
111
which extends downwardly is attached to the shutter
17
. An impetus is constantly given to the shutter
17
by the spring
96
shown in
FIG. 32
so as to close the outlet
21
B of the holding cell
21
(horizontal state), and the end of the shutter moves down to open the outlet
21
B when the operating plate
94
moves rearwards against the spring
96
(FIG.
34
).
Meanwhile, the solenoid unit
27
is made up of a frame
97
, a solenoid
98
for a cell as driving means attached to the frame
97
, a solenoid
99
for a shutter, a cell opening sensor (movable cell operation detecting means)
101
composed of a photo coupler, a shutter opening sensor (shutter opening/closing detecting means)
102
, a reflection type shutter closing sensor (shutter opening/closing detecting means)
103
, and others as shown in
FIGS. 22
to
25
. A driving plate
106
which is upwardly extended and provided with a roller
104
at the end thereof is attached to the end of a plunger
98
A of the solenoid
98
for a cell, and a sensing plate
107
projecting to the side portion is provided to the plunger
98
A. Also, a driving plate
108
which upwardly extends is attached to the end of a plunger
99
A of the solenoid
99
for a shutter, and a sensing plate
109
projecting to the side portion is provided to the plunger
99
A.
With the plungers
98
A and
99
A of the both solenoids
98
and
99
projecting, the driving plate
106
is detachably positioned on the front side (circumferential side of the rotating plate
16
) of the operating plate
92
with a gap therebetween as shown in
FIG. 31
, and the driving plate
108
is also detachably positioned on the front side of the operating plate
94
with a gap therebetween. The solenoid unit
27
(driving plate
106
and
108
and others) does not interfere with movement of the operating plates
92
and
94
and the sensing plate
111
involved by rotation of the rotating plate
16
.
When the plunger
98
A is energized by the solenoid
98
for a cell to be attracted, since the roller
104
of the driving plate
106
comes into contact with and attracts the operating plate
92
of the holding unit
61
moved to the front central portion of the base plate
24
, the movable cell
89
is caused to swivel to open the outlet
21
B of the holding cell
21
(FIG.
34
). At the same time, the sensing plate
107
blocks the optical path of the cell opening sensor
101
.
When the plunger
99
A is energized by the solenoid for a shutter
99
to be attracted, since the driving plate
108
attracts the operating plate
94
of the holding unit
61
in contact therewith, the shutter
17
is caused to swivel to open the outlet
21
B of the holding cell
21
(FIG.
34
). Simultaneously, the sensing plate
109
blocks the optical path of the shutter opening sensor
102
. Further, when the shutter
17
is closed (horizontal) as shown in
FIG. 31
, the sensing plate
111
reflects a light ray in opposition to the upper portion of the closing sensor
103
, thereby detecting closure of the shutter
17
.
On the other hand, the shoot
6
is molded from a transparent hard synthetic resin and has a cylindrical shape with a polygonal section as shown in
FIGS. 27 and 28
, and its each fixing flange
113
protruding in the horizontal direction from the upper portion thereof is detachably fixed to the front central portion of the base plate
24
by a thumbscrew
114
(FIG.
26
). This causes the upper end inlet
6
B of the shoot
6
to be opened upwards at the front central portion of the base plate
24
, and the solenoid unit
27
is positioned at the rear of the shoot
6
. Since the shoot
6
is attached to the base plate
24
by using the thumbscrew
114
in this manner, only the shoot
6
can be removed without any tool for the maintenance such as cleaning inside of the shoot
6
, thereby improving the operability.
The shoot
6
diagonally extends toward the front lower direction to face the fixing portion
5
A on the front face of the lower door
5
, and the outlet
6
A at the lower end thereof is opened toward the inside of the filling portion
5
A. A detachable cover
26
is provided in front of the outlet
6
A of the shoot
6
so that the outlet
6
A can be freely opened/closed by this cover
26
. Reference character
6
D denotes a slit into which the cover
26
is inserted in the drawing. Moreover, a shoot sensor
116
consisting of a magnet switch is attached to the lower surface of the shoot
6
which serves as the upper side of the cover
26
. This shoot sensor
116
detects. opening/closing of the cover
26
by a magnet (not shown) provided at the lower end of the cover
26
.
Incidentally, although the shoot
6
is formed rather thick in order to increase its capacity, an inclined surface
6
C is formed on the lower surface of its end so that shoot
6
is tapered from the both sides. This makes such an arrangement as that the solid preparation can be filled in a container V without dropping the medicine even if the opening of the later-described container V is small. Further, the outlet
21
B of the holding cell
21
in the holding unit
61
and the shutter
17
moved to the front central portion of the base plate
24
as described above are matched with the upper side of the upper end inlet
6
B of the shoot
6
.
Further, in
FIG. 4
, reference numerals
117
and
118
denote an upper door sensor and a lower door sensor (each of which is composed of a micro switch and others) for detecting opening/closing of the upper door
4
and the lower door
5
. Moreover, a rack plate
119
which is opened in the horizontal direction is disposed to the rail
59
or the lower surface of the base plate
24
, and an electric substrate
121
is accommodated in the rack plate
119
so as to be capable of sliding in the horizontal direction so that it can be freely pulled out together with the lower door
5
. Therefore, when the lower door
5
is pulled out to draw the electric substrate
121
in the lateral direction, the maintenance can be facilitated.
FIG. 37
is a block diagram showing the control device
44
of the solid preparation filling apparatus
1
according to the present invention. The control device
44
is constituted by a general-purpose microcomputer
45
, and to the microcomputer
45
is connected transmitting/receiving means
46
for performing transmission/reception of data with an external personal computer and the like. Further, to the input terminal of the same are connected a photo sensor
13
of the ejection count device
8
, the rotational position detection sensor
41
for detecting a rotational position of the rotating plate
16
, the cell opening sensor
101
, the shutter opening sensor
102
, the shutter closing sensor
103
, the shoot sensor
106
, the micro switch
76
(whose actual number is four), the upper door sensor
117
, the lower door sensor
118
, a bar code reader
42
and a key switch
43
.
Moreover, to the output terminal of the microcomputer
45
are connected an ejection drum motor
9
M for rotating the ejection drum
9
of the ejection count apparatus
8
, the rotating plate motor
16
M, the solenoid
98
for a cell and a solenoid
99
for a shutter in the solenoid unit
27
, and the display device
47
.
Description will now be given as to the operation of the solid preparation filling apparatus
1
according to the present invention having such an arrangement.
FIG. 38
is a flowchart of a program for effecting the solid preparation ejection operation of the microcomputer
45
, and
FIG. 39
is a flowchart of a program for executing the solid preparation filling operation of the microcomputer
45
.
It is to be noted the shutter
17
of each holding unit
61
closes the outlet
21
B of the holding cell
21
and the movable cell
89
also narrows the outlet
21
B when the power supply is turned on (
FIGS. 30
,
31
and
32
). Also, each count value and the like is reset.
The microcomputer
45
uses the rotating plate motor
16
M to rotate the rotating plate
16
in, for example, the clockwise direction in the drawing. When it is detected that the notches
81
and
79
B have reached the positions directly above the detection terminals
41
A and
41
B of the rotational position detection sensor
41
(detection is attained when the both terminals detect the light), rotation is continued so that the rotating plate
16
is rotated 8° in terms of the rotational angle of the rotating plate
16
. This causes the rotating plate
16
to enter the state shown in FIG.
16
and it is stopped when the notch
79
A has reached the position above the detection terminal
41
A.
This state is an initial position of the rotating plate
16
, and the microcomputer
45
recognizes the respective positions of all the holding units
61
(for example, 10 units No. 1 to No. 10) based on the arrangement of the 10 openings
82
(arranged at 36° intervals in terms of the rotational angle of the rotating plate
16
). Now the initial setting is completed.
Further, the microcomputer
45
stores therein information of positions of the outlets
12
of the respective tablet cases
7
and those of the discharge ports
51
A of the respective hoppers
51
to
54
provided under the former members in corresponding manner and calculates the rotational angle (including 0 degree) of the rotating plate
16
for moving the holding cell
21
of a predetermined holding unit
61
on the lower side of the discharge port
51
A,
52
A,
53
A or
54
A of the hopper
51
,
52
,
53
or
54
positioned below a predetermined tablet case
7
based on the stored information.
When an operator inputs prescription data to the personal computer based on a medical prescription of a physician, the personal computer issues a data transmission request to the solid preparation filling apparatus
1
. When the microcomputer
45
of the solid preparation filling apparatus
1
receives the data transmission request from the personal computer by transmitting/receiving means
46
in the step S
1
, a judgment is made upon whether the solid preparation is fully reserved in the holding cells
21
of all the holding units
61
of the rotating plate
16
in the step S
2
. If the holding cells
21
are full, the control returns to the step S
1
and enters the standby mode.
If the all the holding cells
21
are not full in the step S
2
, the microcomputer
45
sends a replay indicating that it is in the standby mode to the personal computer in the step S
3
, and accordingly receives and reads the prescription data sent from the personal computer. Based on the prescription data, the microcomputer
45
recognizes the position of a tablet case
7
for accommodating therein a solid preparation whose type is designated by the prescription data.
Subsequently, the microcomputer
45
recognizes the vacant holding cell
21
(holding unit
61
) and its position in the step S
4
and, if the holding cell
21
of the holding unit
61
No. 1 is empty for example, the rotational angle is calculated as described above. Further, the rotating plate motor
16
M is driven to rotate the rotating plate
16
so that the upper end inlet
21
A of the holding cell
21
of the holding unit
61
No. 1 moves to the lower side of the discharge port
51
A,
52
A,
53
A or
54
A of the hopper
51
,
52
,
53
or
54
positioned below the outlet
12
of the recognized tablet case
7
in the corresponding manner. The position of the holding unit
61
is adjusted and its number is stored.
If there is the empty holding cell
21
(holding unit
61
) by accident below the discharge ports
51
A to
54
A or the hoppers
51
to
54
, the microcomputer
45
does not rotate the rotating plate
16
but stores the number of this holding cell
21
.
Then, the microcomputer
45
drives to rotate the discharge drum motor
9
M of the discharge count device
8
of the recognized tablet case
7
in the step S
5
. This causes the discharge drum
9
to rotate, and the solid preparations fall one by one. However, the falling solid preparation is caught in the hopper
51
,
52
,
53
or
54
positioned below the solid preparation and further falls to be received in the holding cell
21
of the holding unit
61
from the discharge port
51
A,
52
A,
53
A or
54
A.
A number of falling solid preparations is counted by the microcomputer
45
using the photo sensor
13
. A judgment is made upon whether the count is completed in the step S
6
and, if no, the control returns to the step S
5
to repeat this operation. If a number of fallen solid preparations detected by the photo sensor
13
coincides with a number of preparations based on the prescription data, the microcomputer
45
determines that the count is completed and stops rotation of the discharge drum motor
9
M, thereby returning to the step S
1
.
On the other hand, the solid preparation which has fallen in the holding cell
21
(for example, No. 1) reaches the lower portion of the holding cell
21
, but the opening
21
B at the lower end is closed by the shutter
17
, and the solid preparation is therefore temporarily reserved in the holding cell
21
. The microcomputer
45
repeats the operations from the step S
4
to the step S
6
on all types of the solid preparations designated by the prescription data and puts them in the holding cells
21
of the different holding units
61
in accordance with the respective types.
This can cause up to
10
kinds of solid preparations to be reserved in the holding cell
21
in each holding unit
61
. Incidentally, although the solid preparations are sequentially housed in the holding cells
21
in accordance with each type in the above embodiment, since the four hoppers
51
to
54
are used in the embodiment, it is possible to effect such a parallel operation as that the four types of the solid preparations can be caused to fall from the tablet cases
7
above the respective hoppers
51
to
54
to be simultaneously housed in the different holding cells
21
by associating the empty holding cells
21
to the discharge ports
51
A to
54
A of all the hoppers
51
to
54
. This configuration can further shorten the filling time.
In order to simultaneously use all the hoppers
51
to
54
in parallel, positioning with the holding cell
21
is important. Therefore, when the discharge ports
51
A to
54
A of the four hoppers
51
to
54
are arranged at 90° intervals with respect to the rotational center
16
A, the holding cells
21
must be also arranged at 90° intervals for the accurate positioning. Therefore, the holding units
61
whose quantity is a multiple number of four are arranged at the equal intervals.
On the other hand, the operator attaches a bar code label, on which a bar code indicative of one type of the solid preparations designated by the prescription data is printed, on the side surface of a predetermined container V (for example, a bottle). When the bar code label is inserted into the filling portion
5
A of the solid preparation filling apparatus
1
, the bar code on the bar code label is read by the bar code reader
42
.
The microcomputer
45
judges on whether the bar code (type of the solid preparation) read by the bar code reader
42
is fetched and, if it is fetched, the control advances to the step S
8
where a judgment is made upon whether this type of the solid preparation has been accommodated in the holding cell
21
(No. of this holding unit
61
is stored as described above). If it has not been accommodated, the control returns to the step S
7
to enter the standby mode.
When this type of the solid preparation is accommodated in the holding cell
21
of the holding unit
61
in the step S
6
, the microcomputer
45
advances from the step S
8
to the step S
9
. Then, the holding unit
61
in which the solenoid preparation is housed is selected based on the stored No.; the rotating plate motor
16
M is driven to rotate the rotating plate
16
; and the holding unit
61
is set at the position of the shoot
6
at the front central portion of the base plate
24
and the solenoid unit
27
based on the fact that the rotation step of the motor and the rotational position detection sensor
41
detect the notch
79
.
In this state, the driving plates
106
and
108
of the solenoid unit
27
are respectively positioned on the front side of the operating plates
92
and
94
of the holding unit
61
as shown in FIG.
26
. Then, the microcomputer
45
energizes the solenoid
98
for a cell and the solenoid
99
for a shutter in the step S
10
and moves the movable cell
89
in order to open the outlet
21
B and the shutter
17
.
The movement of the movable cell
89
and the opening of the shutter
17
are detected by the cell opening sensor
101
and the shutter opening sensor
102
from the pullback of the sensing plates
107
and
109
and inputted in the microcomputer
45
. The opening of the shutter
17
causes the solid preparation in the holding cell
21
to fall from the outlet
21
B at the lower end into the shoot
6
. At this time, since the outlet
6
A of the shoot
6
is closed by the cover
26
, the solid preparation is reserved in the shoot
6
.
Since the microcomputer
45
de-energizes the solenoid
98
for a cell and the solenoid
99
for a shutter after the lapse of a predetermined period of time from the energization, the movable cell
89
is moved and returned by the spring
91
in a direction for narrowing the outlet
21
B, and the shutter
17
is also swiveled by the spring
96
to again close the outlet
21
B (horizontal state).
Here, a plurality of the solid preparations fallen from the hoppers
51
to
54
into the holding cells
21
are piled and jammed to form a so-called bridge in the holding cell
21
. Although only the solid preparations presented at the lower portion may fall even if the shutter
17
is opened, since the movable cell
89
is moved to open the outlet
21
B, this bridge is broken so that the solid preparations can be caused to assuredly fall into the shoot
6
at the earlier stage.
Although the solid preparations fall into the shoot
6
in this manner, since the shoot
6
is formed thick, it has a sufficient capacity to reserve the solid preparations. In addition, since the shoot
6
is a transparent cylinder, a dispenser can be aware of that the solid medicines are prepared. In this state, when the opening portion of the container V is applied under the outlet
6
A of the shoot
6
and the cover
26
is manually opened, the specific type of the solid preparation can be filled in the bottle from the shoot
6
. The opening/closing of the cover
26
is detected by the shoot sensor
116
and outputted to the microcomputer
45
(step S
1
).
Additionally, since the holding cell
21
and the shutter
17
are integrated to constitute the holding unit
61
as described above and this unit is mounted on the rotating plate
16
and fixed by the snap type fixture
100
, the assembling operability is extremely improved. Further, since the solenoid unit
27
having the solenoids
99
and
98
for operating the movable cell
89
or the shutter
17
is provided and operates the unit matched with the shoot
6
without interfering movement of the holding unit
61
involved by rotation of the rotating plate
16
, only the single solenoid unit
27
suffices the operation, and reduction in a number of components can be prominently achieved as compared with the case where the solenoid is attached to each holding unit
61
.
Incidentally, when the microcomputer
45
detects opening of the upper door
4
or the lower door
5
by the upper door sensor
117
or the lower door sensor
118
, it interrupts the dispensing operation. The dispensing operation is continued from the moment of closure.
When the microcomputer
45
detects from the micro switch
76
that any one of the hoppers
51
to
54
is not attached, it prohibits the dispensing operation and displays a warning of prohibition on the display device
47
.
Moreover, when cell opening sensor
101
can not detect the movement of the movable cell
89
in the dispensing operation, when the shutter opening sensor
102
can not detect the opening of the shutter
17
, or when the shutter closing sensor
103
can not detect the closure of the shutter
17
(no light reflection), the dispensing operation is prohibited and a warning of prohibition is displayed on the display device
47
.
In addition, when the shoot sensor
116
does not detect the opening/closing of the cover
26
, at least the opening of the shutter
17
is prohibited. This can avoid such an inconvenience as that any solid preparation falls in the shoot
6
with the other solid preparation being reserved in the shoot
6
.
In this manner, according to the present invention, since the solid preparations are ejected by the microcomputer
45
from the tablet case
7
accommodating therein the solid preparations in accordance with each type and the solid preparations ejected from the tablet case
7
are received in a plurality of hoppers
51
to
54
aligned on the lower side, the vertical dimension of the apparatus can be reduced while maintaining the inclination angle of the hoppers
51
to
54
into which the solid preparations can fall.
Further, since the microcomputer
45
associates the inlet
21
at the upper end of the holding cell
21
with the discharge ports
51
A to
54
A of the hoppers
51
to
54
for receiving the ejected solid preparation by rotating and moving the holding unit
61
so as to adjust its position, the solid preparation falling from the tablet case
7
is temporarily housed in a predetermined holding cell
21
. When filling the solid preparation in the container V, the holding unit
61
is rotated and moved so that its outlet
21
B is matched with the shoot
6
, and the movable cell
89
is moved to open the shutter
17
. The solid preparation in the holding cell
21
therefore smoothly enters the shoot
6
from the outlet
21
B at the lower end, and hence the solid preparation can be guided to be filled in the container V.
Thus, each solid preparation designated from multiple types of solid preparations can be filled in the container V by using one shoot
6
, which greatly improves the operability. Since the operation is realized such that the upper end inlet
21
A of the holding cell
21
is associated with the discharge ports
51
A to
54
A of the hoppers
51
to
54
and the lower end outlet
21
B of the holding cell
21
is associated with the shoot
6
by rotating and moving the holding unit
61
, the time required for filling can be largely shortened, and the waiting time until the solid preparation is provided to a patient can be further reduced to improve the service.
Moreover, when, for example, continuously filling multiple types of solid preparations, since the solid preparations can be accommodated in the plural holding cells
21
, thereby smoothing the parallel processing. In particular, since mixture of the solid preparations can be assuredly avoided if positioning of the hoppers
51
to
54
and the holding cell
21
is secured, it is no longer necessary to strictly manage the clearance between the driven components and the peripheral members thereof and the like as compared with the prior art, thus realizing simplification of the structure and reduction in the manufacturing cost.
Additionally, since the cover
26
which can be opened/closed without restraint is provided at the outlet
6
A of the shoot
6
, the solid preparation can be reserved in the shoot
6
after the shutter
17
is opened to eject the solid preparation from the holding cell
21
to the shoot
6
until the operator opens the cover
26
. Therefore, the operation for filling the medicine into the capacitor V can be further assured and facilitated.
Although the description has been given as to the structure by which the operation is effected based on the prescription data from the host computer in this embodiment, the present invention is not restricted thereto, and it is also effective if the standalone usage is adopted such that the prescription data is inputted by the key switch
43
.
Further, although the solid preparation is taken out from one tablet case
7
in this embodiment, the present application is not restricted to thereto. As described above, the same solid preparations may be housed in two or more tablet cases
7
positioned above the same hopper
51
,
52
,
53
or
54
in order to cause the solid preparations to simultaneously fall from these tablet cases
7
. In such a case, the microcomputer
45
rotates the ejection drum motor
9
M corresponding to these tablet cases
7
and counts a number of preparations based on a signal from the photo sensor
13
associated with the plural tablet cases
7
. It is to be noted that the timings for causing the solid preparations in the multiple tablet cases to fall are staggered by controlling rotation of the ejection drum motor
9
M corresponding to the plural tablet cases
7
in order to prevent the solid preparations from simultaneously falling.
Moreover, the container V is not restricted to a bottle in this embodiment, and a package bag made of resin or paper may be used as the container to fill the solid preparation therein.
According to the present invention, since the solid preparations are ejected from the tablet cases for accommodating therein the solid preparations in accordance with each type and the solid preparations ejected from the tablet cases can be received in the multiple hoppers aligned under the tablet cases, the vertical dimension of the apparatus can be reduced while maintaining the inclination angle of the hoppers into which the solid preparation can fall.
Since the upper end inlet of the holding cell is associated with the discharge port of the hopper which receives the ejected solid preparation by rotating and moving the holding cell to adjust the position thereof, the solid preparation falling from the tablet case can be temporarily housed in a predetermined holding cell. When filling the solid preparation in the container, the holding cell is rotated and moved so that its outlet is matched with the filling means in order to open the shutter. The solid preparation in the holding cell is then guided and filled in the container from the lower end outlet by the filling means.
Therefore, each solid preparation designated from the plural kinds of solid preparations can be filled in the container by one filling means, which can prominently improve the operability. Further, since the operation is realized such that the upper end inlet of the holding cell is associated with the discharge port of the hopper by rotating and moving the holding cell and the lower end outlet of the holding cell is matched with the filling means, the time required for filling can be greatly reduced and the waiting time until the solid preparation is provided to a patient can be further shortened, thereby improving the service.
Additionally, in the cases where, for example, a plurality of kinds of solid preparations are continuously filled, since the respective solid preparations can be housed in the multiple holding cells, the parallel processing can be smoothly carried out. In particular, since mixture of the solid preparations can be assuredly avoided if positioning of the hopper and the holding cell can be securely performed, it is no longer necessary to strictly manage the clearance between the driven components and the peripheral members as compared with the prior art, thus realizing simplification of the structure and reduction in the production cost.
In the present invention in particular, since the holding cell and the shutter constitute the holding unit and the multiple holding units are mounted on the rotating plate which rotates under the hopper, the time and the labor required for assembling the holding cell or the shutter can be eliminated, which enables the great improvement of the assembling operability.
Furthermore, the shutter driving means for opening/closing the shutter is disposed without interfering rotation and movement of the holding unit caused due to rotation of the rotating plate so that the holding cell can be freely engaged with the shutter of the holding unit matched with the filling means, a single shutter driving means for opening/closing the shutters of the multiple holding units can suffice the apparatus, and a number of components can be largely reduced as compared with the case where the driving means is provided to each holding unit.
In addition, the shutter opening/closing detecting means for detecting opening/closing of the shutter is provided, and hence it is possible to detect a failure generated in opening/closing of the shutter due to a defect of the shutter driving means or any other member when this occurs. Further, operation of the apparatus and the like can be prohibited or an alarm can be generated.
Since the cover which can be opened/closed without restraint is provided to the outlet of the shoot which serves as guiding means, after the shutter is opened to eject the solid preparation from the holding cell to the guide portion, the solid preparation can be reserved in the guide portion until the operation opens the cover. Thus, the operation for filling the solid preparation into the container can be assured and facilitated.
Description will now be given as to a solid preparation filling apparatus according to another embodiment of the present invention with reference to
FIGS. 40 and 41
.
FIG. 40
shows a solid preparation filling mechanism
10
of the solid preparation filling apparatus in this example, and to the periphery of a rotating plate
216
constituting the solid preparation filling mechanism
10
in this example are provided 10 holding cells
221
in total in this embodiment. Each holding cell
221
includes an inlet
221
A at the upper end and an outlet
221
B at the lower end on the rotating plate
216
and has a container-like shape in which the lower end is narrowed, the respective holding cells being arranged at predetermined intervals on one circumference around a rotational center
216
A of the rotating plate
216
.
Here, discharge ports
51
A to
54
A of hoppers
51
to
54
such as described in the foregoing embodiment are arranged on one circumference, and this circumference is matched with the upper part of the circumference on which the holding cells
22
are provided. Further, the inlets
221
A of the respective holding cells
221
are positioned directly below the respective discharge ports
51
A to
54
A. That is, rotation of the rotating plate
216
causes the inlets
221
A of the holding cells
221
to rotate and move on the circumference on which the discharge ports
51
A to
54
A of the hoppers
51
to
54
are provided.
A rotating plate motor
216
M made up of a step motor and the like is provided on the upper side of the rotational center
216
A of the rotating plate
216
, and a rotational axis of the rotating plate motor
216
M is fixed on the top face of the rotational center
216
A. The rotating plate motor
216
M rotates and moves the rotating plate
216
.
A base plate
224
is provided on the lower side of the rotating plate
216
, and a rectangular through hole
224
A is formed at the center of the front portion of the base plate
224
. The rotating plate
216
rotates on the base plate
224
, and this rotation causes the outlet
221
B at the lower end of each holding cell
221
to be alternatively matched with the through hole
224
A and another outlet
221
B at the lower end to be closed by the base plate
224
.
A shoot
6
which is similar to that in the above embodiment has a cylindrical shape, and its inlet
6
B at the upper end is opened on the lower side of the through hole
224
A of the base plate
224
. The shoot
6
diagonally extends to the front lower side to face a filling portion
5
A on the front face of a lower door
5
as described above, and its outlet
6
A at the lower end is opened to the inside of the filling portion
5
A. A detachable cover
26
is similarly attached to the front side of the outlet
6
A of the shoot
6
, and the cover
26
enables opening/closing of the outlet
6
A without restraint.
The shutter
217
is provided to the through hole
224
A of the base plate
224
so as to be capable of moving in the horizontal direction. The shutter
217
is moved in the front-and-back direction by a shutter opening/closing solenoid
227
similarly disposed to the base plate
224
and a link mechanism
228
so that the inlet
6
B of the shoot
6
positioned on the lower side is opened/closed.
With the above-described configuration, when the solid preparation is housed in the holding cell
221
as similar to the above, the microcomputer
45
selects the holding cell
221
containing the solid preparation therein based on No. stored in the microcomputer
45
, and drives the rotating plate motor
216
M to rotate the rotating plate
216
. Further, the microcomputer
45
sets the holding cell
221
at a position of the through hole
224
(shutter
217
) based on a rotational position detection sensor.
In this state, the outlet
221
B at the lower end of the holding cell
221
is matched with the through hole
224
and the inlet
6
B of the shoot
6
is matched with the same on the lower side with the shutter
217
therebetween. Next, the microcomputer
45
energizes the shutter opening/closing solenoid
227
to move the shutter
217
via the link mechanism
228
in the horizontal direction in order to open the through hole
224
A.
When the shutter
217
is opened, the solid preparation in the holding cell
221
is caused to fall in the shoot
6
from the lower end outlet
221
B. The subsequent operation is similar to that described above.
According to this structure, since the shutter is used to open/close the inlet of the guide portion, opening/closing means such as a shutter does not have to be provided to the lower end outlet of each holding cell, thereby enabling simplification of the structure.
Claims
- 1. A solid preparation dispensing and filling apparatus comprising:a plurality of tablet cases each for holding therein a respective type of solid preparation to be dispensed; a plurality of hoppers each having an inlet and a discharge port, the inlet of each of said hoppers located below a respective group of said tablet cases to receive the preparations dispensed therefrom; a rotatable plate having a plurality of holding cells mounted thereon, each said holding cell having an inlet to be positioned below the discharge of each of said plurality of hoppers as said plate is rotated, an outlet, and a shutter normally closing said holding cell outlet; a guide portion having an inlet positioned below said rotating plate and an outlet from which the preparation is dispensed from the apparatus for falling into a container; and means for opening said shutter of a said holding cell holding a preparation therein when said holding cell has its outlet positioned above said guide portion inlet.
- 2. A solid preparation dispensing and filling apparatus as claimed in claim 1 further comprising control means for:ejecting a solid preparation from a selected tablet case into the inlet of the hopper located below the discharge port of said selected tablet case with the solid preparation being dispensed from the discharge port of said hopper into the inlet of a respective holding cell, and rotating said plate to bring said holding cell holding the solid preparation to have its outlet aligned with said inlet of said guide portion.
- 3. A solid preparation dispensing and filling apparatus as claimed in claim 1 wherein a said holding cell and its shutter comprises a holding unit, a plurality of said holding units arranged in a circle on said rotable plate.
- 4. A solid preparation dispensing and filling apparatus as claimed in claim 1 wherein said plurality of tablet cases are arranged in a rectangular grid and the inlet of each of said hoppers is under the outlets of the tablet cases of a section of said grid that comprises a portion of said plurality of said tablet cases.
- 5. A solid preparation dispensing and filling apparatus as claimed in claim 1 further comprising means for detecting the opening/closing of a said shutter of a holding cell.
- 6. A solid preparation dispensing and filling apparatus as claimed in claim 1 further comprising a cover for opening/closing said outlet of said guide portion.
- 7. A solid preparation dispensing and filling apparatus as claimed in claim 1 wherein the inlet of each of said plurality of holding cells can be rotated to and selectively portioned under the discharge port of each of said plurality of hoppers.
Priority Claims (2)
Number |
Date |
Country |
Kind |
11-140462 |
May 1999 |
JP |
|
11-318912 |
Nov 1999 |
JP |
|
US Referenced Citations (11)
Foreign Referenced Citations (3)
Number |
Date |
Country |
0 850 633 |
Jan 1998 |
EP |
03162204 |
Dec 1991 |
JP |
10-192367 |
Jul 1998 |
JP |