The invention relates to a solid-propellant motor having an outer casing and a combustion chamber which is disposed within the outer casing.
When constructing solid-propellant motors, it must be remembered that they have to absorb and withstand the inertia forces and drive forces as well as the resultant bending forces, which occur during operation, and some of which are referred to as inertia loads. In practice, therefore, solid-propellant motors are frequently manufactured from a metal tube, with the tube wall being used as the outer casing and the tube interior representing the combustion chamber. The metal tube, which is often manufactured integrally, therefore at the same time provides the outer casing and the combustion chamber, as well.
In order to reduce the weight and the physical volume of the solid-propellant motor, metal tubes with walls which are as thin as possible are used. Furthermore, motors have recently been manufactured from fiber composite structures, instead of from metal. If the forces described above can be absorbed by a homogeneous metal tube in the case of the metals, which are generally isotropic, a correspondingly directed fiber layer must be provided for each force component in a fiber composite structure. Therefore, while the metal tube wall is able to absorb the inertia and drive forces mentioned above, as well as the bending forces which result from them and the pressure forces from the combustion chamber, in one uniform layer, in the case of a fiber composite structure, different layers with a different fiber orientation must interact in order to ensure that absorption. Therefore, until now, different layers with a different fiber orientation have been combined by using a matrix to form a tube composed of fiber composite structures, which can be used instead of the described heavier metal tube.
Since the inner wall of the outer casing 3 is used as the combustion chamber at the same time, pressure is applied to it during operation. The attachment of fittings, in particular of the fittings 4, 5, 6 or attachments, is therefore generally difficult. For example, screw connections cannot be made directly to the outer casing 3 since the fitting of screws or the incorporation of drilled holes in the outer casing adversely affect its resistance to pressure. Furthermore, leaks can occur in the combustion chamber, thus adversely affecting its tamping effect, and therefore the acceleration effect of the motor. Furthermore, in order to ensure that the outer casing has walls which are as thin as possible, it is necessary when using solid ways of introducing forces, for example such as those for wings, to ensure that the outer casing can withstand increased loads, for which purpose measures to increase the robustness must be taken. As shown in the example in
It is accordingly an object of the invention to provide a solid-propellant motor, which overcomes the hereinafore-mentioned disadvantages of the heretofore-known devices of this general type and in which attachments can be attached more easily to an outer casing.
With the foregoing and other objects in view there is provided, in accordance with the invention, a solid-propellant motor, comprising an outer casing and a combustion chamber disposed within the outer casing. The combustion chamber is a separate component, which is separate from the outer casing.
This allows attachments, in particular fittings, to be attached to the outer casing without any adverse effect on the capability of the combustion chamber to absorb pressure. Corresponding assembly tasks can be carried out without adversely affecting the combustion chamber characteristics during the process.
In this case, an outer casing means an outer envelope of the solid-propellant motor, which does not necessarily have a closed surface. For example, the outer casing may be formed by the wall of a tube with open end faces. Furthermore, a combustion chamber refers to a cavity which is not closed and in which a solid propellant can be disposed, and which is suitable for tamping the solid propellant adequately while it is burning away, as a result of which material emerging from the combustion chamber can be converted to a propulsion effect.
Like the combustion chamber, the outer casing can also be manufactured both in a conventional manner from metals or metal alloys, or else from fiber composite structures.
In accordance with another feature of the invention, the outer casing is constructed to absorb inertia forces and inertia moments which occur during operation of the motor. The combustion chamber is also constructed to absorb pressures which occur during operation in the combustion chamber. The requirement for the individual component, that is to say the outer casing or the combustion chamber, is less stringent in this case, thus providing more freedom for the construction and implementation of the respective component. Each component can therefore be optimized more easily in its own right, in particular in terms of the material being used. This has been found to be particularly advantageous when both the outer casing and the combustion chamber are manufactured from fiber composite materials. In this case, fiber orientations and the number of fibers for manufacture of the outer casing are chosen in such a way that the inertia forces and inertia moments which occur during operation of the motor, as well as the resultant bending forces, can be absorbed. In contrast, the number and orientation of the fibers for the combustion chamber are constructed for the pressure forces which have to be absorbed. Outer casings according to the prior art, which at the same time represent the combustion chamber (see above), overall had to absorb the same forces as the outer casing and combustion chamber provided as separate components in the present invention. The difference is basically that the fiber layers in the present invention are separated on the basis of their function, and are contained either in the outer casing or in the combustion chamber. In consequence, the use of fiber composite materials for the invention has no relevant weight disadvantage in comparison to known solid-propellant motors. Furthermore, the motor is less sensitive to external influences, in particular mechanical influences, since the sensitive combustion chamber, which is constructed to absorb the pressure forces, is protected on the outside by the outer casing.
In accordance with a further feature of the invention, the combustion chamber is disposed at a distance from the outer casing. The cavity formed in this way between the outer casing and the combustion chamber on one hand reduces the heat transmitted to the combustion chamber from the outer casing, which is subjected to aerokinetic heating. On the other hand, components which until now have been attached to an outer envelope or casing surface of the outer casing can be advantageously aerodynamically disposed between the combustion chamber and the outer casing. In addition to the improvement in the aerodynamics of the motor, this makes it possible to provide additional protection for these components against external influences. For example, cables, entire cable harnesses, data transmitting devices, data receiving devices, antennas or plug connectors can be disposed between the combustion chamber and the outer casing. Furthermore, thickened areas or components provided with robustness in some other way are disposed between the outer casing and the combustion chamber, as a result of which they likewise do not have an adverse effect on the aerodynamic characteristics of the motor. Where a motor has internal flows, the components can be disposed between the outer casing and the combustion chamber in an advantageous manner with regard to internal flows.
In accordance with an added feature of the invention, the combustion chamber is held in at least one frame, which is disposed between the outer casing and the combustion chamber. This allows the combustion chamber to be mounted easily in the outer casing, at a distance from the outer casing. The inner wall of the outer casing can in this case advantageously be constructed to be very simple, specifically smooth, as a result of which no more increased manufacturing effort is required for the outer casing. In particular, no more thickened areas are required either on the outer wall or on the inner wall of the outer casing. In order to allow cables to be routed without any impediment in the area between the combustion chamber and the outer casing, the at least one frame preferably has cutouts for cables to pass through.
The at least one frame can advantageously be used as a measure to provide robustness instead of the outer thickened areas according to the prior art, as described with regard to
In accordance with an additional feature of the invention, the combustion chamber is held in a form-locking manner in the at least one frame. This allows the combustion chamber to be fitted quickly. A form-locking connection is one which connects two elements together due to the shape of the elements themselves, as opposed to a force-locking connection, which locks the elements together by force external to the elements.
In accordance with yet another feature of the invention, the combustion chamber is held with dimensional tolerances in the at least one frame. This takes into account the fact that motors have slight deformations over their length because of the largely minimized weight. In this case, the dimensional tolerances for holding it allow the combustion chamber to be fitted and removed more easily. Furthermore, repair and servicing tasks can be carried out more easily. If any movement of the combustion chamber which remains because of it being held with dimensional tolerances is undesirable, then this can be overcome by clamping the combustion chamber.
In accordance with yet a further feature of the invention, at least one frame is connected to a holding lug, which rests indirectly or directly on an outer envelope or casing surface of the outer casing. As explained above, such holding lugs are used in order to attach motors to aircraft or helicopters, for example. The connection of the holding lug to the frame which holds the combustion chamber allows the weight force which acts on a filled combustion chamber to be transmitted advantageously to the holding lug without first of all having to act on the outer casing.
In accordance with yet an added feature of the invention, the outer casing is clamped between the at least one frame and the holding lug which is connected to it. This allows the outer casing to be attached to the combustion chamber through the frame without any additional connecting device being required for this purpose. This makes it possible to speed up the assembly and disassembly of the motor.
In accordance with yet an additional feature of the invention, alternatively, the outer casing can be connected to the at least one frame, for example by a screw connection. This may be found to be advantageous, depending on the type of manufacture and the purpose of the motor.
In accordance with still another feature of the invention, the combustion chamber is secured through the use of at least one skirt against movement with respect to the outer casing. This ensures constant ballistics of the motor, apart from the solid propellant burning away.
In accordance with still a further feature of the invention, the outer casing is manufactured from a high-temperature-resistant material. A fiber composite material with a high-temperature matrix is preferably used in this case. The terms high-temperature-resistant material and high-temperature matrix in this case should be understood to mean that they are suitable for withstanding the aerokinetic heating which occurs during operation of the motor. This becomes even more important the faster the motor travels. The high-temperature resistance must therefore be taken into account in particular for high-speed airborne vehicles, such as rocket motors. As an alternative to the use of a high-temperature-resistant material for the outer casing, it is possible to cover the outer envelope or casing surface of the outer casing with a temperature protection layer, for example a ceramic layer. The temperature protection layer in this case should be constructed in such a way that a material which is used for the outer casing is not adversely affected by the temperature transferred from the temperature protection layer to the outer casing.
In accordance with still an added feature of the invention, thermal insulation is provided within the combustion chamber, for the thermal insulation from the combustion chamber of a solid propellant, which can be disposed in the combustion chamber. In addition to the thermal insulation which may be provided by the configuration of the combustion chamber at a distance from the outer casing, the thermal insulation which is disposed in the combustion chamber reduces the heat transfer from the outer casing through the combustion chamber to the solid propellant. This improves the safety of the motor against inadvertent ignition, for example in the event of a fire, since heating of the solid propellant to its ignition temperature is delayed. This safety improvement contributes to compliance with the so-called insensitive munitions requirements. In this case, the combustion chamber is preferably substantially completely clad with the thermal insulation. Only functional areas, such as an aperture opening for an igniter or a gas guide tube, are not provided with thermal insulation.
In accordance with still an additional feature of the invention, in order to comply with the insensitive munitions requirements and therefore to improve safety, the combustion chamber is manufactured from a material which is unstable above a limit temperature, wherein the limit temperature is chosen to be less than or equal to an ignition temperature of a solid propellant which can be disposed in the combustion chamber. In this way, the combustion chamber becomes unstable when heated before the ignition temperature of the solid propellant is reached and it is ignited. The increasing instability reduces the tamping effect of the combustion chamber, so that a pressure which builds up on reaching or exceeding the ignition temperature can escape through the combustion chamber. In consequence, the solid propellant can burn away without this resulting in an explosion. This safety mechanism also comes into effect when the temperature rises slowly and therefore contributes to compliance with the so-called slow cook-off requirements.
In accordance with again another feature of the invention, a further safety improvement is provided by overpressure openings in the outer casing, which represents one development of the invention. Since the tamping effect during operation of the motor is ensured by the combustion chamber, such overpressure openings in the outer casing can be provided according to the invention. For example, if an increased pressure inadvertently occurs in the motor as a result of a solid propellant being ignited, for example in the case of a fire, then this increased pressure can escape through the overpressure openings in the outer casing as soon as there is no longer any tamping effect on the combustion chamber. The tamping effect of the combustion chamber can be overcome, for example in the manner described above, by the use of an unstable material. This prevents a tamping effect caused by the outer casing leading to an inadvertent explosion of the motor in a situation such as that. The overpressure openings in this case are preferably formed by mounting openings which, for example, can be provided by openings for cables to pass through, or servicing openings.
In accordance with a concomitant feature of the invention, the combustion chamber is in the form of a modular component. This allows the combustion chamber to easily be replaced by a new one after the solid propellant has burned away or after the life/expiration date of the solid propellant disposed in the combustion chamber has elapsed. In principle, the rest of the motor can be reused unchanged. There is no need to wash out the outer casing, as is done in the case of conventional metal motors with an integral wall. The propellant charge, which includes the combustion chamber, thermal insulation and the solid propellant disposed therein, can therefore be replaced with less effort than in the case of motors according to the prior art. If a combustion chamber composed of metal is used, it is admittedly in principle possible to wash it out and to reuse it. However, that has been found to be more complex than complete replacement of the propellant charge. Furthermore, that would result in weight disadvantages. The modular construction furthermore makes it easier to manufacture the motor on a decentralized basis. The capability to replace the combustion chamber and/or the propellant charge easily also results in improved repair and servicing options.
The present invention has been described throughout in conjunction with solid propellants, and is referred to as a solid-propellant motor. In principle, however, the invention can also be used in conjunction with hybrid motors or gel motors.
Other features which are considered as characteristic for the invention are set forth in the appended claims.
Although the invention is illustrated and described herein as embodied in a solid-propellant motor, it is nevertheless not intended to be limited to the details shown, since various modifications and structural changes may be made therein without departing from the spirit of the invention and within the scope and range of equivalents of the claims.
The construction and method of operation of the invention, however, together with additional objects and advantages thereof will be best understood from the following description of specific embodiments when read in connection with the accompanying drawings.
Referring now in detail to the figures of the drawings, in which elements having the same effect are provided with the same reference symbols, and first, particularly, to
The diagrammatic illustration in
As can be seen in
In the exemplary embodiment shown in
As can be seen from
In the exemplary embodiment which is illustrated, inter alia, in
If the frames 22a, 22b, 22c are disposed suitably within the outer casing 13, they can additionally be used to increase the stiffness and robustness of the outer casing, in particular at those points where fittings or other attachments are provided. For this reason, in the present first exemplary embodiment, the frames 22a, 22b, 22c are disposed in the area of the holding lugs and, furthermore are each respectively connected to a holding lug 14a, 14b, 14c. By way of example, this connection may be ensured by a screw connection. As can be seen in
Load introduction points which are relevant for the attachment of the motor 10 to an aircraft, for example, are connected to the frames 22a, 22b, 22c by the described connection of the holding lugs 14a, 14b, 14c to the frames 22a, 22b, 22c and the clamping or other form of attachment of the outer casing 13 to the frames. In this case, these frames 22a, 22b, 22c are elements that provide robustness in a similar manner to the thickened areas 7 in the prior art (see
In the exemplary embodiment illustrated in
Since, in the exemplary embodiment shown in
Number | Date | Country | Kind |
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10 2008 033 429.4 | Jul 2008 | DE | national |
This is a continuation, under 35 U.S.C. §120, of copending International Application No. PCT/EP2009/004917, filed Jul. 8, 2009, which designated the United States; this application also claims the priority, under 35 U.S.C. §119, of German Patent Application DE 10 2008 033 429.4, filed Jul. 16, 2008; the prior applications are herewith incorporated by reference in their entirety.
Number | Date | Country | |
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Parent | PCT/EP2009/004917 | Jul 2009 | US |
Child | 13006896 | US |