This application claims the priority benefit of Taiwan application serial no. 112145123, filed on Nov. 22, 2023. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
The disclosure relates to a battery, and more particularly, to a solid-state battery.
With the development of the industry, liquid lithium batteries are widely used in electronic products, such as laptops, mobile phones, wearable devices, etc., and even in the electric vehicle industry. However, when the liquid lithium batteries are impacted by external forces, dangers such as combustion and explosion may occur due to factors such as leakage and volatilization of flammable electrolyte solutions therein. Therefore, in order to improve safety of batteries, research on solid-state lithium batteries has recently begun, using solid-state electrolytes to replace the electrolyte solutions in the liquid lithium batteries to avoid possible dangers caused by the leakage and volatilization of the electrolyte solutions.
Among the solid-state electrolytes, sulfide solid-state electrolytes have high ionic conductivity. However, the sulfide solid-state electrolytes have poor stability, and are easily decomposed in the air or in high voltage environments, affecting performance thereof. Therefore, how to improve the stability of the sulfide solid-state electrolytes is currently an issue that is required to be solved.
The disclosure provides a solid-state battery, which has good chemical and voltage stability and may improve cycle life.
A solid-state battery in the disclosure includes a positive electrode, a negative electrode, and a solid-state electrolyte layer. The solid-state electrolyte layer is disposed between the positive electrode and the negative electrode. The solid-state electrolyte layer includes a sulfide solid-state electrolyte, and the sulfide solid-state electrolyte is represented by Chemical formula 1,
Li6+x+yP1−x−ySixTiyS5−2x−2yBrO2x+2y [Chemical formula 1]
where in Chemical formula 1, 0≤x≤0.5, 0≤y≤0.5, and x+y>0.
In an embodiment of the disclosure, the sulfide solid-state electrolyte is represented by Chemical formula 2,
Li6+xP1-xSixS5−2xBrO2x [Chemical formula 2]
where in Chemical formula 2, 0.01≤x≤0.5.
In an embodiment of the disclosure, the sulfide solid-state electrolyte is represented by Chemical formula 3,
Li6+yP1-yTiyS5−2yBrO2y [Chemical formula 3]
where in Chemical formula 3, 0.01≤y≤0.5.
In an embodiment of the disclosure, the solid-state electrolyte layer has a dual-layer structure. The dual-layer structure includes a first layer and a second layer stacked on each other. The first layer is disposed between the negative electrode and the second layer, and the second layer is disposed between the positive electrode and the first layer.
In an embodiment of the disclosure, the first layer of the solid-state electrolyte layer includes the sulfide solid-state electrolyte, and the second layer of the solid-state electrolyte layer includes a halide solid-state electrolyte.
In an embodiment of the disclosure, the halide solid-state electrolyte is selected from a group consisting of Li3InCl6, Li3AlF6, Li3GaF6, Li3YCl6, and Li3YBr6.
In an embodiment of the disclosure, the positive electrode includes a positive active material, a solid-state electrolyte, and a conductive additive.
In an embodiment of the disclosure, the positive active material includes LiNi0.9Co0.05Mn0.5O2, LiNi0.8Co0.1Mn0.1O2, LiNi0.6Co0.2Mn0.2O2, LiNi0.6Co0.1Mn0.3O2, LiNi0.5Co0.2Mn0.3O2, LiFePO4, Li(FexMn1-x)PO4, or a combination thereof.
In an embodiment of the disclosure, the solid-state electrolyte in the positive electrode includes a halide solid-state electrolyte.
In an embodiment of the disclosure, the negative electrode includes lithium, indium, lithium-indium alloy, or a combination thereof.
Based on the above, the solid-state battery in the disclosure includes the sulfide solid-state electrolyte represented by Chemical formula 1 (Li6+x+yP1−x−ySixTiyS5−2x−2yBrO2x+2y, where 0≤x≤0.5, 0≤y≤0.5, and x+y>0). Therefore, it may have good ionic conductivity, while improving the chemical stability and voltage stability of the sulfide solid-state electrolyte, thereby improving the cycle life of the solid-state battery.
In the drawings, the thickness of layers, films, panels, regions, etc., is exaggerated for clarity. Throughout the specification, the same reference numerals represent the same elements. It should be understood that when an element such as a layer, a film, a region, or a substrate is referred to as being “on” another element or “connected to” another element, the element may be directly on the another element or connected to the another element, or there may be an intermediate element. In contrast, when an element is referred to as being “directly on” another element or “directly connected to” another element, there is no intermediate element. As used herein, “connection” may refer to physical and/or electrical connection. Furthermore, “electrical connection” or “coupling” may be that there is another element between two elements.
It should be understood that although terms such as “first” and “second” may be used herein to describe various elements, components, regions, layers, and/or portions, the elements, components, regions, and/or portions are not limited by the terms. The terms are only used to distinguish one element, component, region, layer, or portion from another element, component, region, layer, or portion. Therefore, a first “element”, “component”, “region”, “layer”, or “portion” discussed below may be referred to as a second element, component, region, layer, or portion without departing from the teachings herein.
Referring to
Li6+x+yP1−x−ySixTiyS5−2x−2yBrO2x+2y [Chemical formula 1]
In Chemical formula 1, 0≤x≤0.5, 0≤y≤0.5, and x+y>0.
In some embodiments, in Chemical formula 1, 0<x+y≤0.5. In this way, stability of the sulfide solid-state electrolyte may be improved, reducing a possibility of the sulfide solid-state electrolyte decomposing in the air or under a high voltage, thereby increasing cycle life of the solid-state battery 100.
In some embodiments, the sulfide solid-state electrolyte may be represented by Chemical formula 2.
Li6+xP1-xSixS5−2xBrO2x [Chemical formula 2]
In Chemical formula 2, 0.01≤x≤0.5.
In some embodiments, the sulfide solid-state electrolyte may be represented by Chemical formula 3.
Li6+yP1-yTiyS5−2yBrO2y [Chemical formula 2]
In Chemical formula 2, 0.01≤y≤0.5.
In some embodiments, the sulfide solid-state electrolyte is formed by doping Li6PS5Br with silicon dioxide (SiO2) and/or titanium dioxide (TiO2). Since Li6PS5Br is doped and modified with silicon dioxide (SiO2) and/or titanium dioxide (TiO2), it may increase structural stability of the sulfide solid-state electrolyte and reduce a possibility of decomposition of the sulfide solid-state electrolyte due to reaction with water in the atmosphere or decomposition under the high voltage, so that the stability thereof is improved, thereby increasing the cycle life of the solid-state battery 100.
In some embodiments, the solid-state electrolyte layer 130 may be a dual-layer structure. For example, the solid-state electrolyte layer 130 includes a first layer 132 and a second layer 134. The first layer 132 may include the sulfide solid-state electrolyte as represented by Chemical formulas 1, 2, or 3 as previously described. The second layer 134 may include a halide solid-state electrolyte. The halide solid-state electrolyte may be selected from a group consisting of Li3InCl6, Li3AlF6, Li3GaF6, Li3YCl6, and Li3YBr6, but the disclosure is not limited thereto. In other embodiments, the solid-state electrolyte layer 130 may be a single layer structure including the sulfide solid-state electrolyte as represented by Chemical formulas 1, 2, or 3 as previously described.
In some embodiments, the first layer 132 may be disposed between the negative electrode 120 and the second layer 134, and the second layer 134 may be disposed between the positive electrode 110 and the first layer 132. In this way, a material of the positive electrode 110 may be prevented from reacting with the sulfide solid-state electrolyte of the first layer 132.
In some embodiments, the positive electrode 110 includes a positive active material, a solid-state electrolyte, and a conductive additive. The positive active material may include, for example, LiNi0.8Co0.1Mn0.1O2, LiNi0.6Co0.2Mn0.2O2, LiNi0.6Co0.1Mn0.3O2, LiNi0.5Co0.2Mn0.3O2, or a combination thereof. In some embodiments, the positive active material may be a single crystal material or a polycrystal material, but the disclosure is not limited thereto. The conductive additive may include, for example, carbon black, vapor grown carbon fiber (VGCF), carbon nanotubes, graphene, a combination thereof, or other suitable conductive additives. The solid-state electrolyte in the positive electrode 110 may include, for example, the halide solid-state electrolyte. Specific examples of the halide solid-state electrolyte may be referred to the foregoing description. Therefore, the same details will not be repeated in the following.
In some embodiments, the positive electrode 110 further includes an adhesive to bind the positive active material, the solid-state electrolyte, and the conductive additive together. The adhesive may include, for example, polytetrafluoroethylene (PTFE), polyvinylidene difluoride (PVDF), or other suitable adhesives, but the disclosure is not limited thereto.
In some embodiments, the negative electrode 120 may include lithium, indium, lithium-indium alloy, a combination thereof, or other suitable negative electrode materials. In some embodiments, the negative electrode 120 may further include the solid-state electrolyte, and the solid-state electrolyte may, for example, be selected from a group consisting of the halide solid-state electrolyte and the sulfide solid-state electrolyte (specific examples of the halide solid-state electrolyte and the sulfide solid-state electrolyte may be referred to the foregoing description, and thus the same details will not be repeated in the following). However, the disclosure is not limited thereto.
In this embodiment, since the solid-state battery includes the sulfide solid-state electrolyte represented by Chemical formula 1, it may improve chemical stability and voltage stability of the sulfide solid-state electrolyte while maintaining good ionic conductivity, thereby improving the cycle life of the solid-state battery.
The following experiments are listed to verify the efficacy of the disclosure, but the disclosure is not limited to the following content. The materials used, their amounts and ratios, processing details, processing procedures, etc. may be appropriately changed without departing from the scope of the disclosure. Therefore, the disclosure should not be interpreted restrictively by the examples described below.
First, Li2S of 1.1266 g, LiBr of 0.8350 g, TiO2 of 0.0768 g, and P2S5 of 0.9617 g were taken to be put into a mortar and ground roughly for 10 minutes to mix powder evenly. Then the mixed powder and zirconium oxide beads (diameter=10 mm) were put into a zirconium oxide ball mill jar at a weight ratio (powder:zirconium oxide beads) of 1:10. Next, the ball mill jar was put into a ball mill, and ball milling was performed at 500 rpm for 20 hours. The ball mill jar will be taken out every 5 hours to remove the powder on a tank wall to prevent the powder from depositing on the tank wall and causing uneven synthesis. After that, the ball-milled powder was put into a quartz tube with a carbon layer on an inner wall. A maintainer and a vacuum system were used to reduce a pressure in the quartz tube to 2*10-2 Torr and then seal the tube. Finally, the quartz tube containing a sample was sintered at a sintering temperature of 500° C. and kept at the temperature for 5 hours before naturally lowering to a room temperature to obtain Li6.1P0.9Ti0.1S4.8BrO0.2.
First, Li2S of 1.1517 g, LiBr of 0.8372 g, TiO2 of 0.1540 g, and P2S5 of 0.8571 g were taken to be put into the mortar and ground roughly for 10 minutes to mix powder evenly. Then the mixed powder and the zirconium oxide beads (diameter=10 mm) were put into the zirconium oxide ball mill jar at the weight ratio (powder:zirconium oxide beads) of 1:10. Next, the ball mill jar was put into the ball mill, and the ball milling was performed at 500 rpm for 20 hours. The ball mill jar will be taken out every 5 hours to remove the powder on the tank wall to prevent the powder from depositing on the tank wall and causing uneven synthesis. After that, the ball-milled powder was put into the quartz tube with the carbon layer on an inner wall. The maintainer and the vacuum system were used to reduce the pressure in the quartz tube to 2*10-2 Torr and then seal the tube. Finally, the quartz tube containing the sample was sintered at the sintering temperature of 500° C. and kept at the temperature for 5 hours before naturally lowering to the room temperature to obtain Li6.2P0.8 Ti0.2S4.6BrO0.4.
First, Li2S of 0.9388 g, LiBr of 0.8403 g, TiO2 of 0.2225 g, and P2S5 of 1.0314 g were taken to be put into the mortar and ground roughly for 10 minutes to mix powder evenly. Then the mixed powder and the zirconium oxide beads (diameter=10 mm) were put into the zirconium oxide ball mill jar at the weight ratio (powder:zirconium oxide beads) of 1:10. Next, the ball mill jar was put into the ball mill, and the ball milling was performed at 500 rpm for 20 hours. The ball mill jar will be taken out every 5 hours to remove the powder on the tank wall to prevent the powder from depositing on the tank wall and causing uneven synthesis. After that, the ball-milled powder was put into the quartz tube with the carbon layer on an inner wall. The maintainer and the vacuum system were used to reduce the pressure in the quartz tube to 2*10-2 Torr and then seal the tube. Finally, the quartz tube containing the sample was sintered at the sintering temperature of 500° C. and kept at the temperature for 5 hours before naturally lowering to the room temperature to obtain Li6.3P0.7Ti0.3S4.4BrO0.6.
First, Li2S of 1.1337 g, LiBr of 0.8403 g, SiO2 of 0.0581 g, and P2S5 of 0.9678 g were taken to be put into the mortar and ground roughly for 10 minutes to mix powder evenly. Then the mixed powder and the zirconium oxide beads (diameter=10 mm) were put into the zirconium oxide ball mill jar at the weight ratio (powder:zirconium oxide beads) of 1:10. Next, the ball mill jar was put into the ball mill, and the ball milling was performed at 500 rpm for 20 hours. The ball mill jar will be taken out every 5 hours to remove the powder on the tank wall to prevent the powder from depositing on the tank wall and causing uneven synthesis. After that, the ball-milled powder was put into the quartz tube with the carbon layer on an inner wall. The maintainer and the vacuum system were used to reduce the pressure in the quartz tube to 2*10−2 Torr and then seal the tube. Finally, the quartz tube containing the sample was sintered at the sintering temperature of 500° C. and kept at the temperature for 5 hours before naturally lowering to the room temperature to obtain Li6.1P0.9Si0.1S4.8BrO0.2.
First, Li2S of 1.200 g, LiBr of 0.8558 g, SiO2 of 0.1776 g, and P2S5 of 0.7666 g were taken to be put into the mortar and ground roughly for 10 minutes to mix powder evenly. Then the mixed powder and the zirconium oxide beads (diameter=10 mm) were put into the zirconium oxide ball mill jar at the weight ratio (powder:zirconium oxide beads) of 1:10. Next, the ball mill jar was put into the ball mill, and the ball milling was performed at 500 rpm for 20 hours. The ball mill jar will be taken out every 5 hours to remove the powder on the tank wall to prevent the powder from depositing on the tank wall and causing uneven synthesis. After that, the ball-milled powder was put into the quartz tube with the carbon layer on an inner wall. The maintainer and the vacuum system were used to reduce the pressure in the quartz tube to 2*10-2 Torr and then seal the tube. Finally, the quartz tube containing the sample was sintered at the sintering temperature of 500° C. and kept at the temperature for 5 hours before naturally lowering to the room temperature to obtain Li6.3P0.7Si0.3S4.4BrO0.6.
First, Li2S of 1.2686 g, LiBr of 0.8719 g, SiO2 of 0.3016 g, and P2S5 of 0.5579 g were taken to be put into the mortar and ground roughly for 10 minutes to mix powder evenly. Then the mixed powder and the zirconium oxide beads (diameter=10 mm) were put into the zirconium oxide ball mill jar at the weight ratio (powder:zirconium oxide beads) of 1:10. Next, the ball mill jar was put into the ball mill, and the ball milling was performed at 500 rpm for 20 hours. The ball mill jar will be taken out every 5 hours to remove the powder on the tank wall to prevent the powder from depositing on the tank wall and causing uneven synthesis. After that, the ball-milled powder was put into the quartz tube with the carbon layer on an inner wall. The maintainer and the vacuum system were used to reduce the pressure in the quartz tube to 2*10-2 Torr and then seal the tube. Finally, the quartz tube containing the sample was sintered at the sintering temperature of 500° C. and kept at the temperature for 5 hours before naturally lowering to the room temperature to obtain Li6.5P0.5Si0.5S4.0BrO1.0.
First, Li2S of 1.1015 g, LiBr of 0.8328 g, TiO2 of 0.2225 g, and P2S5 of 1.0657 g were taken to be put into the mortar and ground roughly for 10 minutes to mix powder evenly. Then the mixed powder and the zirconium oxide beads (diameter=10 mm) were put into the zirconium oxide ball mill jar at the weight ratio (powder:zirconium oxide beads) of 1:10. Next, the ball mill jar was put into the ball mill, and the ball milling was performed at 500 rpm for 20 hours. The ball mill jar will be taken out every 5 hours to remove the powder on the tank wall to prevent the powder from depositing on the tank wall and causing uneven synthesis. After that, the ball-milled powder was put into the quartz tube with the carbon layer on an inner wall. The maintainer and the vacuum system were used to reduce the pressure in the quartz tube to 2*10-2 Torr and then seal the tube. Finally, the quartz tube containing the sample was sintered at the sintering temperature of 500° C. and kept at the temperature for 5 hours before naturally lowering to the room temperature to obtain Li6PS5Br.
Ion conductivity of Synthesis Examples 1 to 6 and Comparative Synthesis Example was measured using a solid-state electrolyte pressing mold KP cell at the room temperature, and results were thereof are recorded in Table 1. In addition, Synthesis Examples 2 and 5 as well as Comparative Synthesis Example were exposed to the air for 30 minutes, and changes in concentration of hydrogen sulfide (H2S) during this period was measured. Results thereof were shown in Table 1 and
According to Table 1 and
In addition, the solid-state electrolytes in Synthesis Examples 2 and 5 as well as Comparative Synthesis Example were respectively sandwiched between two lithium electrodes to form a symmetrical battery, and then a linear sweep voltammetry measurement, a limiting current density test, and a long cycle test were performed.
The linear sweep voltammetry measurement was to measure current changes of the symmetrical battery obtained in Synthesis Examples 2 and 5 as well as Comparative Synthesis Example in a voltage range from 0 V to 7 V at a sweep speed of 0.1 mV/s.
According to
The limiting current density test was to measure potential changes in the symmetrical battery obtained in Synthesis Examples 2 and 5 as well as Comparative Synthesis Example, starting from a current density of 0.05 mA/cm2 and increasing the current density by 0.05 mA/cm2 per cycle, and the charge and discharge time per cycle was 2 minutes. When the potential dropped sharply, it indicated that the battery had failed.
According to
The long cycle test was to perform a lithium-lithium recharge test on the symmetrical battery obtained in Synthesis Examples 2 and 5 as well as Comparative Synthesis Example at a current density of 0.1 mA/cm2, and each cycle time was 1 hour, so as to measure potential changes thereof. When the potential dropped sharply, it indicated that the battery had failed.
Results of the long cycle test showed that the symmetrical battery obtained in Comparative Synthesis Example may continuously cycle for 18 times in the long cycle test, the symmetrical battery obtained in Synthesis Example 2 may continuously cycle for 30 times in the long cycle test, and the symmetrical battery obtained in Synthesis Example 5 may continuously cycle for 30 times in the long cycle test. As a result, the sulfide solid-state electrolyte doped with TiO2 or SiO2 helped to increase the cycle life of the solid-state battery.
Preparation of the positive electrode: a single crystal of -LiNi0.6Co0.1Mn0.3O2 (SC-NCM613) (the positive active material), Li3InCl6 (the solid-state electrolyte), and VGCF (the conductive additive) were put into the mortar in a weight ratio of 70:30:3 to be mixed evenly, and then PTFE (adhesive) of 3% by weight was added to form a thin film. The thin film was rolled to a thickness of 50 μm and cut into a circle with a diameter of 10 mm.
Preparation of the solid-state electrolyte layer: Li3InCl6 powder of 0.5 g was taken and put into the mold, and cold-pressed at a pressure of 360 MPa to form a first layer tablet, and then the powder of 0.7 g in Synthesis Example 2 was taken and put into the mold, and cold-pressed at a pressure of 360 MPa to form a second layer tablet, thereby preparing a double-layer electrolyte layer tablet.
Preparation of the negative electrode: indium metal and lithium metal were cut into a circle with a diameter of 10 mm with a hole punch, and then the indium metal was put on the top, and the lithium metal was put on the bottom to be stacked together and cold-pressed at a pressure of 20 MPa to from a lithium-indium alloy negative electrode. A weight ratio of the lithium metal to the indium metal is 2:55.
Preparation of the solid-state battery: a lower cover, aluminum foil, the positive electrode, the solid-state electrolyte layer, the negative electrode, a stainless pad, a reed, and an upper cover were put into a CR-2032 button battery in sequence. The first layer tablet of the solid-state electrolyte layer was disposed facing the positive electrode, and the second layer tablet was disposed facing the positive electrode and the negative electrode. Then, a hydraulic machine is used to press the battery at a pressure of 200 MPa. The above processes were all performed in a glove box filled with argon to ensure that the sample will not be affected by water and oxygen.
The experiment is similar to a preparation method in Example 1 above. However, the second layer tablet in Example 2 is obtained by cold pressing in Synthesis Example 5.
The experiment is similar to the preparation method in Example 1 above. However, the second layer tablet in Comparative Example is obtained by cold pressing in Comparative Synthesis Example.
A charge-discharge cycle test was performed on the solid-state battery in Examples 1 to 2 and Comparative Example. Test conditions were 3 cycles at 0.05 C and 50 cycles at 0.1 C. A voltage range is 2.2 to 3.7 V in an environment of 55° C.
According to
Based on the above, the solid-state battery in the disclosure includes the sulfide solid-state electrolyte represented by Chemical formula 1 (Li6+x+yP1−x−ySixTiyS5−2x−2yBrO2x+2y, where 0≤x≤0.5, 0≤y≤0.5, and x+y>0). Therefore, it may have good ionic conductivity, while improving the chemical stability and voltage stability of the sulfide solid-state electrolyte, thereby improving the cycle life of the solid-state battery.
Although the disclosure has been described with reference to the above embodiments, they are not intended to limit the disclosure. It will be apparent to one of ordinary skill in the art that modifications to the described embodiments may be made without departing from the spirit and the scope of the disclosure. Accordingly, the scope of the disclosure will be defined by the attached claims and their equivalents and not by the above detailed descriptions.
| Number | Date | Country | Kind |
|---|---|---|---|
| 112145123 | Nov 2023 | TW | national |