The present invention basically relates to the sector of devices for electrical supply of loads and/or apparatuses, such as, for example, electroluminescent cables and/or panels, neon lamps, etc.
The invention stems from the need to supply a load, such as, for example, an electroluminescent cable or panel, with an alternating current having a substantially perfect sinusoidal waveform. In fact, a practically perfect sinusoid improves the efficiency of the cable both in terms of light intensity and in terms of service life.
Currently, to supply electroluminescent cables a normal inverter is used, but the efficiency in terms of effective brightness that can be obtained from the cable and in terms of energy consumption is altogether unsatisfactory. Likewise, with currently available inverters it is possible to supply only electroluminescent cables of very limited length, so much so that said cables are practically unusable for lighting purposes.
It is well known that an inverter is substantially an electronic device that is able to convert direct current into alternating current—possibly at a different voltage —or else an alternating current into an alternating current having a frequency different from the original one.
The general applications of currently available inverters are multiple:
The simplest type of inverter consists in an oscillator that drives a transistor, which by opening and closing a circuit generates a square wave. The wave is then applied to a transformer, which supplies at output the required voltage, to some extent rounding off the square wave. Frequently, instead of the common transistor, more efficient devices such as MOSFETs, thyristors, or IGBTs are used.
The square waveform generated by these devices presents the problem of being rich in higher-order harmonics, whilst the sinusoidal wave of the electrical network is devoid of higher-order harmonics. This leads to a lower efficiency of the equipment supplied, higher levels of both sound and electrical noise, and serious problems of electromagnetic compatibility.
More complex inverters use different approaches for producing at output a waveform that is as sinusoidal as possible. An electronic circuit produces a step-wise voltage by means of pulse-amplitude modulation (PAM) that is as close as possible to a sinusoid. The signal, referred to as modified sinusoid, is leveled by capacitors and inductors set at input to and at output from the transformer for suppressing the harmonics. The best and costliest inverters base their operation on pulse-width modulation (PWM). The system can be a feedback system so as to supply a stable voltage at output as the input voltage varies. For both types of modulation, the quality of the signal is determined by the number of bits used. It ranges from a minimum of 3 bits to a maximum of 12 bits, which is able to describe the sinusoid with excellent approximation.
In asynchronous motors and even more justifiably in synchronous motors, the speed of rotation is directly linked to the frequency of the supply voltage. Wherever it is necessary in industry to vary the speed of a motor, alternating-current/alternating-current (AC/AC) inverters are used.
In these systems, the input voltage is first converted into direct current by a rectifier and leveled by capacitors, then applied to the inverter section.
The purpose of this double operation is simply to vary the frequency as desired within a pre-set interval, and the presence of a transformer is not necessary since it is not necessary to vary the value of the voltage at output, which remains equal to the input voltage value.
The output frequency is determined in the simplest cases by an analog signal supplied to the inverter, for example by a potentiometer, or else by a digital signal sent by a PLC.
Photovoltaic inverters for introduction of electrical energy into the mains network, are a particular type of inverter, designed expressly for converting the electrical energy in the form of direct current produced by a photovoltaic module into alternating current to be introduced directly into the mains network. These machines extend the basic function of a generic inverter with extremely sophisticated and advanced functions, by means of the use of particular software and hardware control systems that enable extraction from solar panels of the maximum power available in any weather condition. This function goes by the name of MPPT (Maximum Power Point Tracker). Photovoltaic modules, in fact, present a V/I characteristic curve such that there exists an optimal working point, referred to precisely as maximum-power point, where it is possible to extract all the power available. This point of the characteristic varies continuously as a function of the level of solar radiation that strikes the surface of the cells. It is evident that an inverter that is able to remain “locked” to this point will always obtain the maximum power available in any condition. There are a wide range of techniques to achieve the MPPT function, which differ as regards their dynamic performance (settling time) and accuracy. Even though the precision of the MPPT is extremely important, the settling time is, in some cases, even more important. Whereas all manufacturers of inverters manage to obtain high precision on the MPPT (typically between 99 and 99.6% of the maximum available), only a few manage to unite precision to speed. It is in fact on days with variable cloudiness that there occur extensive and sudden jumps of solar power. It is very common to detect variations of between 100 W/m2 and 1000-1200 W/m2 in less than 2 seconds. In these conditions, which are very frequent, an inverter with settling times of less than 5 seconds manages to produce up to 15%-20% of energy more than a slow inverter. Some photovoltaic inverters are provided with modular power stages, and some are even provided with one MPPT for each power stage. In this way, manufacturers leave to system engineering the freedom to configure a master/slave operation or an operation with independent MPPTs. In general, the use of separate MPPTs causes a few percentage points of average electrical efficiency of the machine to be lost since the latter is forced to function at full regime even with poor irradiation.
However, not infrequently the surface of the solar panels cannot be exposed to the sun uniformly over the entire range because it is set on two different leaves of the roof, or else the modules cannot be distributed on strings of equal length. In this case the use of just one MPPT would lead the inverter to work outside the maximum-power point, and consequently the production of energy thereof would be adversely affected.
Another important characteristic of a photovoltaic inverter is the mains-network interface. This function, which is generally integrated in the machine, must respond to the requisites imposed by the standards of the different boards responsible for supplying electrical energy. In Italy, ENEL has issued the DK5940 standard, currently at its 2.2 edition. This standard envisages a series of measurements of safety such as to prevent introduction of energy into the mains power supply in the case where the parameters of the latter are outside the limits of acceptability.
When transforming direct current into alternating current, currently known inverter circuits do not achieve an absolutely perfect sinusoidal waveform of the output alternating current. This is due principally to the presence of various passive components within the circuit itself, which paradoxically complicate the work, altering the quality of the end result.
Another important limitation of currently known inverters is that of not being able to supply an electroluminescent cable of large dimensions and/or considerable length. There is not available on the market a specific inverter that is able to meet the needs of the electroluminescent cable.
It should be noted that the two elements (inverter and cable) do not manage to interact properly; in fact, the power is supplied by the inverter irrespective of the technical characteristics of the electroluminescent cable connected thereto.
If compared to similar circuits, the device according to the present invention goes against what has currently been thought or believed up to now: the invention, in fact, can be defined substantially as a solid-state inductive converter that surprisingly optimises the performance necessary for establishing a balance with the cable.
Furthermore, as will be seen better from what follows, as compared to the devices currently present on the market, the device according to the present invention guarantees a better quality of light, thanks to the practically perfect sinusoidal form of the output signal that supplies the cable, and does not have any limitation of supply of direct current or any limitation of voltage and power. In all this, the inventive idea underlying the invention remains always the same, whilst, logically the size of the solid-state inductive converter changes as a function of the power supplied.
The circuit that constitutes the device according to the invention goes against everything that can be found in the literature, and indeed, according to what has up to now been formulated regarding the working principle of inverters, it should not even function.
A first purpose of the invention is to supply an electroluminescent cable of any diameter and any length with an alternating current, characterized by a practically perfect sinusoidal waveform.
A second purpose of the invention, is to supply an electroluminescent panel of any size with an alternating current, characterized by a practically perfect sinusoidal waveform.
The above and other purposes will be better understood from the ensuing detailed description and with reference to the annexed figures, which illustrate some preferred embodiments and variants thereof purely by way of non-limiting example.
In the drawings:
With particular reference to
In the example described, the circuit envisages an output OUT1, which is taken between the end B of the inductor L1 and the collector of the second transistor T2.
The two portions of the inductor L1, i.e. , the portion from the end A to the central zero C and the portion from the latter to the end B, are preferably insulated from one another at the central zero.
The transistors used in the circuit must always be complementary, i.e., one of a PNP type and one of an NPN type, in order to generate a voltage substantially equal to 0 V on the connection between the bases of the transistors themselves.
With reference to
Once the load C1 has reached the maximum voltage envisaged, the current ceases to traverse the transistor T1 and the inductor L1.
At this point, the first transistor T1 goes into inhibition, and across the inductor L1 an opposite current is generated with respect to the initial one, which, however, is not sufficient to activate the second transistor T2. Thanks to the load C1, which has a positive voltage, a further opposite current is generated, which adds to the opposite current across the inductor L1 and enables activation of the second transistor T2, whilst the load C1 starts to discharge. In other words, the opposite current that traverses the second transistor T2 and the inductor L1, in the portion from the central zero C to the end A, activates the second transistor T2 itself.
After the load C1 has been completely discharged, the inductor L1 reverses the polarity, and the load C1, which functions as capacitor, recharges, thus activating the first transistor T1 and deactivating the second transistor T2 so as to restore the situation that existed initially at the moment of turning-on.
The cycle repeats until the circuit is deactivated, and during this cycle the load C1 remains constantly lit up.
According to a peculiar characteristic of the invention, the voltage with which the load C1 is supplied has a practically perfect sinusoidal waveform, substantially without any harmonics added to the carrier.
A second peculiar characteristic of the invention lies in the fact that, when the supply is removed or the load C1 is disconnected from the output of the circuit, the voltage on the connection between the bases of the two transistors T1 and T2 returns to a value of 0 V.
It should be noted that the operating frequency, i.e., the alternating current that supplies the load C1, is a function of the electrical characteristics of the load C1 and of the inductor L1, given that, as the capacitance of the load C1 and/or the inductance of the inductor L1 increase, the frequency decreases since the time necessary to reach the maximum voltage envisaged increases, and vice versa.
The capacitance of the electroluminescent cable is proportional to its length and diameter.
The capacitance of the electroluminescent panel is proportional to its dimensions.
The circuit is supplied in direct current, and only when the load C1, which functions as capacitor, is connected to the output of said circuit, does the inductor L1 start to oscillate, transforming the direct current into alternating current in the form of a substantially perfect sinusoidal signal, which supplies said load, which thus turns on. In other words, in connecting the load C1 to the output of the circuit, the circuit itself is closed, and the inductor L1 co-operates with the capacitor that is constituted by the load C1 itself.
From the experimental data it has surprisingly been found that, if the input of the circuit is connected to the electrical supply but there is no load C1 connected to the output of said circuit, the converter remains static: there is in fact no absorption or dispersion of electrical energy.
It should be noted that if passive components are added to the basic circuit described above, such as for example resistors, the circuit will no longer respect its characteristics of operation.
In addition to this, if for any external cause the temperature of the load C1 and/or of the inductor L1 exceeds a certain threshold, the converter is automatically deactivated. On the one hand, when the temperature of the load C1 exceeds a certain threshold, the load C1 itself no longer charges and is unable to originate a potential such as to generate an opposite current that is able to activate one of the two transistors T1 and T2, each of which remains in its current state. On the other hand, when the temperature of the inductor L1 exceeds a certain threshold, the opposite current decreases and it is no longer sufficient to switch one of the two transistors T1 and T2, even though there is the presence of the opposite current generated by the load C1.
The converter is automatically deactivated also in the case where there occurs a possible short circuit of the load C1 (electroluminescent cable or panel) so as to safeguard its supply source and its own components.
The same applies if a short-circuit of the direct-current source occurs.
The inventive idea underlying the invention enables provision of a converter for high and low powers limited by the technical characteristics alone of the components.
This innovative converter according to the present invention is preferably inserted in a closed container made of plastic material.
On the outside of the surface of the container there can be provided:
As will emerge more clearly from what follows, it is possible to add other components to the basic circuit as illustrated in the drawings annexed hereto purely by way of example.
In a variant illustrated in
The circuit of said variant envisages as an alternative to the switch S1 two distinct pushbuttons: a first pushbutton Z1 for turning on the circuit, set between the base and the collector of the first transistor T1, and a second pushbutton Z2 for turning off the circuit, set between the emitter and the base of the first transistor T1 (
In a second embodiment illustrated in
In a variant of the second embodiment, illustrated in
Also in this case, the circuit of said variant, as an alternative to the switch S1, can also envisage two distinct pushbuttons: a first pushbutton Z1 for turning on the circuit, set between the base and the collector of the first transistor T1, and a second pushbutton Z2 for turning off the circuit, set between the emitter and the base of the first transistor T1 (
In a third embodiment illustrated in
Consequently, said circuit offers the possibility to the user of connecting a respective load to one or both of the outputs.
It should be pointed out that each of said loads must behave substantially as a capacitor.
In this specific case, the sinusoidal waveform generated by the circuit will supply the loads connected to the outputs.
In a variant of this third embodiment, illustrated in
In a second variant of the third embodiment, illustrated in
The circuit of said variant can also envisage, as an alternative to the switch S1, two distinct pushbuttons Z1 and Z2 as in the first variant (
In a fourth embodiment illustrated in
A fifth embodiment illustrated in
A first variant of said fifth embodiment, illustrated in
It is also possible to envisage that each of said inductors is each wound on a respective ferrite core (not illustrated in the figures).
In a sixth embodiment illustrated in
The circuit of said embodiment envisages at least one output for the connection of a load C1 and a switch S1 of a known type.
In the example described, the output designated by OUT1 is provided between said free end B of the second inductor V2 and the collector of the second transistor T2.
In other words, this sixth embodiment differs from the first embodiment in that the two portions of the inductor L1 are wound on two opposite sides of the ferrite ring AF.
In a variant illustrated in
In a second variant illustrated in
The circuit of said variant can envisage, as an alternative to the switch S1, two distinct pushbuttons Z1 and Z2, respectively for turning on and turning off the circuit (
In a further, variant of the sixth embodiment, illustrated in
The circuit of a seventh embodiment envisages, unlike the circuit of the preceding embodiment, an output OUT2 between the free end B of the second inductor V2 and the collector of the first transistor T1 (
In a first variant of said embodiment, the switch S1 is replaced by two distinct pushbuttons Z1 and Z2, respectively for turning on and turning off the circuit (
In a second variant, set between the free end B of the second inductor V2 and the output OUT2 is an inductor L6 wound on a ferrite core F (
The circuit of said variant can envisage, as an alternative to the switch S1, two distinct pushbuttons Z1 and Z2, respectively for turning on and turning off the circuit (
Said circuit can also be modified in such a way that the inductor L6 is without the ferrite core, and set between the collector of the first transistor T1 and the output OUT2 is an inductor L7 wound on a ferrite core F.
An eighth embodiment illustrated in
In a first variant illustrated in
In a second variant illustrated in
In a further variant illustrated in
In the examples of embodiment described so far, it is advantageously possible to apply to the circuit a d.c. voltage that ranges from a minimum value of 0.050 mV up to a maximum value pre-set by the manufacturer.
Advantageously, as already mentioned, the circuit generates, starting from a direct current, an alternating current having a substantially perfect sinusoidal waveform that supplies a load having a behaviour similar to that of a capacitor, such as an electroluminescent cable or panel; said load in turn, thanks precisely to the fact that it is supplied by said waveform, has a brightness higher than the one that can be obtained with inverters of a known type with a consumption reduced by more than 50% as compared to that of known inverters.
As the electrical power that it is desired to supply to the electroluminescent cable or panel varies, the inventive idea underlying the invention does not change, but only the power levels and the dimensions of the components are modified as a function of the length of the cable or the dimensions of the panel.
The present invention has been described and illustrated in some preferred embodiments and variants thereof, but it is evident that the person skilled in the sector may make technically equivalent modifications and/or replacements thereto, without thereby departing from the sphere of protection of the present industrial patent right. For example, it is possible to envisage, as an alternative to the bipolar junction transistors (BJTs), as the ones used in the circuits described so far, transistors of a MOSFET or JFET type, provided that they are complementary to one another. It is also possible to envisage the addition of further pairs of complementary transistors to be connected in series or in parallel to the pair of transistors present in the circuit or also to envisage the addition of further inductors to be connected in series or in parallel to the inductor or inductors of the circuit.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IT2009/000296 | 7/6/2009 | WO | 00 | 1/4/2013 |