This application claims priority of Taiwanese application No. 099138489, filed on Nov. 9, 2010.
1. Field of the Invention
This invention relates to a solid state light emitting device and a method for making the same, more particularly to a solid state light emitting device including a structure of quantum clusters and a method for making the same.
2. Description of the Related Art
Solid state light emitting devices, especially light emitting diodes, have been widely applied in various fields, and, for example, can be used in a back module of a display, traffic signs, and lighting. Especially, a light emitting diode (LED) which is environmentally friendly and which has the advantage of energy conservation is quickly replacing traditional mercury lamps and incandescent lamps. In order to improve the applications of light emitting diodes, it is desired in the art to increase luminous brightness and efficiency of the light emitting diodes.
Referring to
When the electrode unit 15 is connected to the external circuit and then provides electricity to the light emitting unit 13, the carriers, i.e., electrons and holes, from the n-type and p-type cladding layers 12, 14 are able to recombine with each other within the active layers 132 of the light emitting unit 13 such that the active layers 132 may release energy in the form of photons according to electroluminescence effect.
However, the internal quantum efficiency of the active layers 132 of the light emitting diode 1 is limited and relatively low because the quantum well structures of the active layers 132 are a two-dimensional structure where the carriers are relatively free to move therein and thus may stay at various energy states. Moreover, after manufacture, the dislocation densities of the n-type cladding layer 12, the light emitting unit 13, and the p-type cladding layer 14 are relatively high that may adversely influence the recombination of the carriers, thereby reducing the luminous efficiency of the light emitting diode 1.
In order to overcome the aforesaid drawbacks that the luminous efficiency of the conventional light emitting diode 1 cannot be effectively improved, light emitting diodes with a quantum-dot-like structure have been proposed.
Referring to
When the electrode unit 25 is connected to the external circuit and then provides electricity to the light emitting unit 23, the carriers, i.e., electrons and holes, from the n-type and p-type cladding layers 22, 24 are limited and recombine with each other in the quantum-dot-like structure 233 of the active layers 132 and release energy in the form of photons.
Since the quantum-dot-like structure 233 of the active layers 232 is a quasi-zero-dimensional structure that confines the carriers, i.e., electrons and holes from the n-type and p-type cladding layers 22, 24, in all three dimensions, the space that the carriers can freely move is relatively reduced. In addition, the quantum-dot-like structure 233 is hardly influenced by the dislocations of the n-type cladding layer 22, the light emitting unit 23, and the p-type cladding layer 24. Therefore, recombination of the electrons and holes is enhanced and the electricity is effectively transferred into photon energy, thereby improving the luminous efficiency of the light emitting diode 2.
Referring to
In view of the aforesaid, although the luminous efficiency of the light emitting diode 2 with the quantum-dot-like structure 233 is higher than that of the light emitting diode 1 with the quantum well structure, the quantum-dot-like structure 233 is formed using self-assembling techniques by heat treating the layer of GaInN series semiconductor material. As a result, the shapes and sizes of the quantum-dot-like structure 233 are formed at random and are likely to be completely different, and distribution density of the quantum-dot-like structure 233 cannot be controlled. According to research, the shape, size, and distribution density of the quantum-dot-like structure 233 that is capable of emitting light may influence the range of light wavelength and the luminous uniformity, and thus, the light emitting diode 2 is required to be further improved.
Therefore, an object of the present invention is to provide a method for making a solid state light emitting device that includes quantum clusters and that has high luminous efficiency and narrow range of light wavelength.
In addition, another object of the present invention is to provide a solid state light emitting device that includes quantum clusters and that has high luminous efficiency and narrow range of light wavelength.
According to a first aspect of the present invention, a method for making a solid state light emitting device comprises: (a) forming a first cladding layer composed of a first semiconductor material on a substrate; (b) forming a matrix layer above the first cladding layer opposite to the substrate, the matrix layer having a top surface and being formed with a plurality of isolated spaces; (c) epitaxially forming a quantum cluster in each of the spaces in the matrix layer such that the top surface of the matrix layer and top surfaces of the quantum clusters cooperatively define a coplanar surface, the quantum clusters cooperating with the matrix layer to form a light emitting layer; (d) forming a second cladding layer composed of a second (e.g., p-type) semiconductor material on the light emitting layer opposite to the first cladding layer; and (e) forming an electrode unit electrically connected to the first and second cladding layers to supply electricity to the light emitting layer.
According to a second aspect of the present invention, a method for making a solid state light emitting device comprises: (a) forming a first cladding layer composed of a first (e.g., n-type) semiconductor material on a substrate; (b) forming a quantum layer above the first cladding layer opposite to the substrate; (c) partially etching the quantum layer to form a plurality of through holes and a plurality of isolated quantum clusters each of which is spaced apart from an adjacent one of the quantum clusters by the through holes and has a top surface; (d) epitaxially forming a matrix layer in each of the through holes such that top surfaces of the matrix layer and top surfaces of the quantum clusters cooperatively define a coplanar surface, the matrix layers cooperating with the quantum clusters to form a light emitting layer; (e) forming a second cladding layer composed of a second (e.g., p-type) semiconductor material on the light emitting layer opposite to the first cladding layer; and (f) forming an electrode unit electrically connected to the first and second cladding layers to supply electricity to the light emitting layer.
According to a third aspect of the present invention, a solid state light emitting device comprises: a substrate; a first cladding layer formed on the substrate and composed of a first (e.g., n-type) semiconductor material; a light emitting unit formed on the first cladding layer opposite to the substrate and having at least one light emitting layer, the light emitting layer including a matrix layer that has a top surface and formed with a plurality of spaces, and a plurality of quantum clusters each of which is formed in a respective one of the spaces of the matrix layer and has a top surface, the top surface of the matrix layer and the top surfaces of the quantum clusters cooperatively defining a coplanar surface; a second cladding layer formed on the light emitting unit opposite to the first cladding layer and composed of a second (e.g., p-type) semiconductor material; and an electrode unit electrically connected to the first and second cladding layers to supply electricity to the light emitting layer.
The advantage of the present invention is to provide a method for manufacturing a solid state light emitting device having quantum clusters that have similar sizes and shapes and regular distribution, thereby improving the internal quantum efficiency and light emission uniformity of the solid state light emitting device.
Other features and advantages of the present invention will become apparent in the following detailed description of the preferred embodiments of the invention, with reference to the accompanying drawings, in which:
Before the present invention is described in greater detail with reference to the accompanying preferred embodiments, it should be noted herein that like elements are denoted by the same reference numerals throughout the disclosure.
Unless otherwise defined, all technical and scientific terms used herein have the meaning commonly understood by a person skilled in the art to which this invention belongs. For clarity, as used herein, the term “quantum cluster” is a quasi-zero-dimensional semiconductor material, i.e., abound state of an electron and hole, are confined in all three spatial dimensions and may include a plurality of quantum dots.
Referring to
Preferably, the substrate 41 is made from a sapphire-based material.
The first cladding layer 42 is formed on a top surface of the substrate 41 and is composed of a first semiconductor material of GaN series compounds (n-type semiconductor material in the embodiment).
The second cladding layer 44 is formed on the light emitting unit 43 opposite to the first cladding layer 42. The material for the second cladding layer 44 is similar to that of the first cladding layer 42 and is a GaN series compound. However, the material for the second cladding layer 44 is a second semiconductor material (p-type semiconductor material in the embodiment).
The light emitting unit 43 is formed on the first cladding layer 42 opposite to the substrate 41 and includes a plurality of light emitting layers 430 each having a thickness not larger than 50 nm, and a plurality of barrier layers 433 alternately disposed with the light emitting layers 430 for isolating adjacent ones of the light emitting layers 430. The barrier layer 433 and the light emitting layers 430 are respectively made of GaN series compounds. Each of the light emitting layers 430 includes a matrix layer 431 that has a top surface and that includes a plurality of isolated spaces 434, and a plurality of quantum clusters 432 each of which is embedded in the respective one of the isolated spaces 434 in the matrix layer 431 and has a top surface. Each of the spaces 434 in the matrix layer 431 has a substantially circular cross section with a diameter ranging from 1 nm to 10 nm, has a depth ranging from 1 nm to 10 nm, and has a distribution density in the matrix layer 431 ranging from 1×10−10 cm2 to 5×1013 cm−2. The quantum clusters 432 are made of GaN series compounds and are capable of emitting light by transferring electricity energy into photon energy. The top surface of the matrix layer 431 and the top surfaces of the quantum clusters 432 cooperatively define a coplanar surface 4301. Preferably, the coplanar surface 4301 has a roughness not greater than 2 nm. Since the quantum clusters 432 are embedded in the spaces 434 in the matrix layer 431, and since the spaces 434 have similar sizes and shapes and regular distribution, the quantum clusters 432 also have similar sizes and shapes and regular distribution. In other word, in this invention, each of the quantum clusters 432 of the light emitting layers 430 has an average diameter ranging from 1 nm to 10 nm and an average height ranging from 1 nm to 10 nm, and a distribution density of the quantum clusters 432 embedded in the matrix layer 431 ranges from 1×1010 cm−2 to 5×1013 cm−2. Therefore, the solid state light emitting device of this invention has relatively narrow range of light wavelength and improved luminous uniformity.
The electrode unit 45 includes a first electrode 451 connected to the first cladding layer 42 and a second electrode 452 connected to the second cladding layer 44, and is capable of providing external electricity to the light emitting unit 43.
When the light emitting diode 4 is connected to an external circuit, carriers, i.e., electrons and holes, from the first and second cladding layers 42, 44 are excited and confined in the quantum clusters 432 of the light emitting layers 430. Because the quantum clusters 433 are quasi-zero-dimensional and have similar sizes and regular distribution, the carriers are constrained in excited states with generally similar energies. Therefore, when the carriers recombine with each other in the light emitting layers 430, the light emitting layers 430 may release energy in the form of light having generally similar frequencies. In other words, the wavelength range of the light emitted from the light emitting diode 4 is narrowed, thereby improving the brightness of the light emitting diode 4. Moreover, since the structure of the quantum clusters 432 may enhance the recombination of the carriers, the efficiency of the light emitting diode 4 may be increased accordingly.
Two methods for making the aforesaid light emitting diode according to the present invention are described below to aid one skilled in the art in further understanding the scope and spirit of the present invention.
As shown in
Preferably, each of the light emitting layers 430 has a thickness not larger than 50 nm, and each of the quantum clusters 432 of the light emitting layers 430 has a substantially round shape with a diameter ranging from 1 nm to 10 nm and a height ranging from 1 nm to 10 nm. The distribution density of the quantum clusters 432 in each of the light emitting layers 430 ranges from 1×1010 cm−2 to 5×1013 cm−2.
It should be noted that the epitaxially formed matrix layers 431 have substantially similar crystal structure and thus the distributions and sizes of the crystal defects thereof are substantially regular. Accordingly, the isolated spaces 434 formed in the matrix layers 431 are regularly distributed and have regular shapes and sizes. Thus, the quantum clusters 432 epitaxially formed in the spaces 434 are distributed regularly and have regular shapes and sizes, thereby resulting in a narrower wavelength range and improved light emission uniformity of the light emitting diode 4.
In the step (b) of the aforesaid first method of this invention, each of the isolated spaces 434 formed in the matrix layer 431 may have a depth smaller than or equal to the thickness of the matrix layer 431. The matrix layers 431 formed with the isolated spaces 434 can be produced by any techniques or processes known to one skilled in the art, such as etching the matrix layer 431 using a corrosive gas. Alternatively, the matrix layers 431 formed with the isolated spaces 434 can be produced by way of reducing the growth temperature and increasing the growth rate of the epitaxial growth of the matrix layers 431. It should be noted that, when the etching process is used to form the isolated spaces 434, due to the naturally occurring crystal defects of the matrix layers 431, the etching process can be conducted without using a mask.
As shown in
Similar to the description above, since the epitaxially formed quantum layer has a regular structure and regularly distributed crystal defects, the quantum clusters 432 thus formed by etching the quantum layer may have regular distribution and regular shapes and sizes, thereby resulting in a narrower wavelength range and improved light emission uniformity of the light emitting diode 4.
In view of the above, the applicants provide methods for making the solid state light emitting device having a plurality of quantum clusters 432 that are regularly distributed and have regular shapes and sizes. With the quantum clusters 432 that are regularly distributed and have regular shapes and sizes, a narrower wavelength range and improved light emission uniformity can be achieved.
While the present invention has been described in connection with what are considered the most practical and preferred embodiments, it is understood that this invention is not limited to the disclosed embodiments but is intended to cover various arrangements included within the spirit and scope of the broadest interpretations and equivalent arrangements.
Number | Date | Country | Kind |
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099138489 | Nov 2010 | TW | national |