The present invention relates to solid-state polymer electrolytes for lithium batteries, and in particular to solid-state polymer electrolytes including a poly(ethylene oxide)-based network structure.
The demand for lithium-ion batteries (LIBs) has risen sharply from the widespread use of for portable electronics and electric vehicles. The high energy density of Li-metal anodes (˜3860 mAh g−1) makes them an ideal replacement for graphite anodes (˜372 mAh g−1). In efforts to realize high-energy Li-metal batteries (LMBs), solid electrolytes (SEs) have been developed as an alternative to liquid electrolytes (LEs) with the aim of minimizing the consumption of Li in forming a solid-electrolyte interface (SEI) and eliminating the risk of combustion.
Among SEs, advanced solid ceramic electrolytes (SCEs) provide high ionic conductivity (o) but excessive resistance at the contact with the electrodes, leading to energy loss.
LEs can improve the interfacial contact between SCEs and electrodes, however, increasing the risk of combustion.
In the conventional art, soft solid polymer electrolytes (SPEs) possessing high interfacial compatibility with electrodes have been developed. However, existing SPEs suffer from low σ.
Networking or crosslinking polymer chains to increase the amorphous domain is an effective approach to improving the σ of SPEs. However, the Li+-transference number (tLi+) of ion conduction in SPEs is generally too low to deal with the strong attraction of high-polarity polymer chains to Li+. Low tLi+ results in polarization, which in turn leads to the non-uniform deposition of Li in the form of dendrites on the Li-anode surface.
Therefore, it is necessary to provide solid-state polymer electrolytes for lithium batteries to solve the problems existing in the conventional art.
An aspect of the present invention is to provide solid-state polymer electrolytes for lithium batteries, which are composed of an interpenetrating polymer network electrolyte (IPNE) including incorporated polymer networks possessing enhanced ion-complex dissociating and Li+ transport regulating abilities and mechanical strength, are an ideal solution to conductivity and interface problems, and overcoming the challenges involved in applying SPEs to LMBs will require complementary polymer networks to produce IPNE as described herein.
Another aspect of the present invention is to provide solid-state polymer electrolytes for lithium batteries, which use epoxy alkane crosslinkers, such as polyhedral oligomeric silsesquioxane (POSS) to produce a polymeric network capable of promoting salt dissociation and facilitating ion transport, thereby improving ionic conductivity and the electrochemical performance of the resulting SPE.
Another aspect of the present invention is to provide solid-state polymer electrolytes for lithium batteries, which in the LiFSI-induced SEI on Li-anodes, the uniform distribution of LiF, Li2CO3, Li2O, LiOH, and sulfur compounds tended to eliminate space charge accumulation, enhance Li+ migration, and reduce electron tunneling.
Yet another aspect of the present invention is to provide solid-state polymer electrolytes for lithium batteries, which FSI− may aggregate to form a polymer-like ionic network capable of facilitating the migration of Li+.
One aspect of the solid-state polymer electrolytes for lithium batteries may include a solid-state network polymer electrolyte formed by a modified poly(ethylene oxide)-based polymer and an epoxy alkane crosslinker to form a poly(ethylene oxide)-based network structure, wherein the modified poly(ethylene oxide)-based polymer has an amino end, wherein the solid-state network polymer electrolyte includes a lithium salt, and a ratio of EO group to Li+ in the solid-state network polymer electrolyte ranges from 1:1 to 3:1, wherein the solid-state network polymer electrolyte is interpenetrated by a poly(vinylidene fluoride)-based polymer.
In one aspect of the solid-state polymer electrolytes, the epoxy alkane crosslinker selected at least one of siloxane, trimethylolpropane triglycidyl ether (TMPTGE), and polydimethylsiloxane dioxirane.
In one aspect of the solid-state polymer electrolytes, the poly(vinylidene fluoride)-based polymer includes a plurality of poly(vinylidene fluoride-co-hexafluoropropylene) (PVdF-HFP) chains, and the PVdF-HFP chains are cross-linked into a poly(vinylidene fluoride)-based network structure.
In one aspect of the solid-state polymer electrolytes, the poly(vinylidene fluoride)-based network structure is bridged via C—C coupling among the PVdF-HFP chains.
In one aspect of the solid-state polymer electrolytes, the lithium salt is lithium bis(fluorosulfonyl)imide (LiFSI), and the FSI− anion aggregates in the poly(vinylidene fluoride)-based network structure to form a cluster.
In one aspect of the solid-state polymer electrolytes, the amino ends of the modified poly(ethylene oxide)-based polymer create an alkalescent environment capable of catalyzing defluorination/dehydrogenation and the subsequent crosslinking of PVdF-HFP chains to form an interpenetrating network structure.
In one aspect of the solid-state polymer electrolytes may further include a filler, wherein the filler is a lithium lanthanum zirconium oxide (LLZO) ceramic filler.
In one aspect of the solid-state polymer electrolytes may include a network structure formed by cross-linking polyhedral oligomeric silsesquioxane (POSS) with the modified poly(ethylene oxide)-based polymer.
Another aspect of the solid-state polymer electrolytes may include: an interpenetrating network structure, wherein the interpenetrating network structure includes a poly(ethylene oxide)-based network structure and a poly(vinylidene fluoride)-based network structure, wherein the poly(ethylene oxide)-based network structure is formed by a modified poly(ethylene oxide)-based polymer material and an epoxy alkane crosslinker, and the modified poly(ethylene oxide)-based polymer has an amino end, the poly(vinylidene fluoride)-based network structure is formed by cross-linking a plurality of poly(vinylidene fluoride-co-hexafluoropropylene) (PVdF-HFP) chains, and the poly(vinylidene fluoride)-based network structure has FSI− anions aggregated to form FSI− anionic clusters.
In one aspect of the solid-state polymer electrolytes, a ratio of EO group to Li+ in the interpenetrating network structure ranges from 1:1 to 3:1.
The beneficial effects of the present invention are:
An interpenetrating polymer network electrolyte (IPNE) including incorporated polymer networks possessing enhanced ion-complex dissociating and Li+ transport regulating abilities and mechanical strength is an ideal solution to conductivity and interface problems. Overcoming the challenges involved in applying SPEs to LMBs will require complementary polymer networks to produce IPNE as described herein. By using epoxy alkane crosslinkers, such as polyhedral oligomeric silsesquioxane (POSS) to produce a polymeric network capable of promoting salt dissociation and facilitating ion transport, thereby improving ionic conductivity and the electrochemical performance of the resulting SPE. In the LiFSI-induced SEI on Li-anodes, the uniform distribution of LiF, Li2CO3, Li2O, LiOH, and sulfur compounds tended to eliminate space charge accumulation, enhance Li+ migration, and reduce electron tunneling.
The present invention is further combined with lithium bis(fluorosulfonyl)imide (LiFSI). The —CF2—/—CF3 segments of the poly(vinylidene fluoride)-based networked SPEs (F-NSPE) aggregate FSI− to form connected Li+-diffusion domains, and —C—O—C— segments of the poly(ethylene oxide)-based networked SPEs (O-NSPE) dissociate the complexed ions to expedite Li+ transport. The synergy between O-NSPE and F-NSPE gives IPNE high ionic conductivity (˜1 mS cm−1) and a high Li-transference number (˜0.7) at 30° C. FSI− aggregation prevents the formation of a space-charge zone on the Li-anode surface to enable uniform Li deposition. In Li∥Li cells, the proposed IPNE exhibits an exchange current density exceeding that of liquid electrolytes (LEs). A Li|IPNE|LiFePO4 ASSB achieves charge-discharge performance superior to that of LE-based batteries and delivers a high rate of 7 mA cm−2. Exploiting the synergy between polymer networks to construct speedy Li+-transport pathways is a promising approach to the further development of SPEs. This electrolyte can be incorporated with ceramic or replaced with other cross-linkers to further improve their performance.
The following are specific embodiments to illustrate the implementation methods of the present invention. Those skilled in the art can easily understand the spirit, advantages, and efficacy of the present invention based on the content disclosed in this specification. However, the specific embodiments of the present invention are not intended to limit the scope of the invention. The present invention may also be implemented or applied through other different embodiments. The details contained in this specification may also be subject to different changes or modifications based on different perspectives and applications, without departing from the spirit of the present invention.
The term “comprising/comprises” or “including/includes” components or steps used herein, unless otherwise specified, other components or steps may be included instead of excluding the said other components or steps. In addition, unless otherwise explicitly stated herein, the singular forms of “a” and “said/the” include plural indicators, and the use of “or” in this article is interchangeable with “and/or”.
The numerical ranges described herein are inclusive and combinable, and any numerical value falling within the numerical range described herein can be taken as a maximum or minimum value to derive a subrange; for example, a numerical range of 41° C., 53° C., 65° C. may derive a range of 41-53° C., 41-65° C., 53-65° C., and other sub-ranges; and, if a value falls within each range described herein (e.g., between the maximum and minimum values stated), it shall be deemed to be included in the present disclosure. In addition, the percentage symbol “%” mentioned herein represents weight percentage unless otherwise specified.
As used herein, the term “approximately/about” usually refers to values intended to include deviations of +20%, +10%, +5%, +1%, +0.5%, +0.1% within a given value or range. The numerical deviation may be caused by, for example, experimental errors; measurement standard deviations or processing procedures for preparing compounds, components, concentrates, and formulas, the source, manufacturing, purity of starting materials or components, and similar considerations. Alternatively, when considered by those skilled in the art, the term “approximately/about” means within an acceptable standard error of the mean. Unless explicitly specified, all numerical ranges, quantities, values, and ratios, such as the materials, duration of time periods, temperatures, execution conditions, proportions of content, and quantification of their analogs disclosed herein should be understood to be modified by the term “approximately/about” in all cases.
The present invention provides the solid-state polymer electrolytes for lithium batteries that may include a solid-state network polymer electrolyte formed by a modified poly(ethylene oxide)-based polymer and an epoxy alkane crosslinker to form a poly(ethylene oxide)-based network structure, wherein the modified poly(ethylene oxide)-based polymer has an amino end, and a poly(vinylidene fluoride)-based polymer interpenetrated in the solid-state network polymer electrolyte. Moreover, the solid-state network polymer electrolyte may include a lithium salt, and a ratio of ethylene oxide (EO) group to Li+ in the solid-state network polymer electrolyte ranges from 1:1 to 3:1.
The present invention also provides a solid-state polymer electrolyte for lithium batteries, including an interpenetrating network structure, wherein the interpenetrating network structure includes a poly(ethylene oxide)-based network structure and a poly(vinylidene fluoride)-based network structure, wherein the poly(ethylene oxide)-based network structure is formed by a modified poly(ethylene oxide)-based polymer material and an epoxy alkane crosslinker, and the modified poly(ethylene oxide)-based polymer has an amino end, the poly(vinylidene fluoride)-based network structure is formed by cross-linking a plurality of poly(vinylidene fluoride-co-hexafluoropropylene) (PVdF-HFP) chains, and the poly(vinylidene fluoride)-based network structure has FSI− anions aggregated to form FSI− anionic clusters.
The present invention develops an interpenetrating polymer network electrolyte (IPNE) including poly(ethylene oxide)- and poly(vinylidene fluoride)-based networked SPEs (poly(ethylene oxide)-based networked SPEs (O-NSPEs) and poly(vinylidene fluoride)-based networked SPEs (F-NSPEs), respectively) to address these challenges. The present invention further combines lithium bis(fluorosulfonyl) imide (LiFSI), the —CF2—/—CF3 segments of the F-NSPE aggregate FSI− to form connected Lit-diffusion domains, and —C—O—C— segments of the O-NSPE dissociate the complexed ions to expedite Li+ transport. The synergy between O-NSPE and F-NSPE gives IPNE high ionic conductivity (˜1 mS cm−1) and a high Li-transference number (˜0.7) at 30° C. FSI− aggregation prevents the formation of a space-charge zone on the Li-anode surface to enable uniform Li deposition. In Li∥Li cells, the proposed IPNE exhibits an exchange current density exceeding that of liquid electrolytes (LEs). A Li|IPNE|LiFePO4 ASSB achieves charge-discharge performance superior to that of LE-based batteries and delivers a high rate of 7 mA cm−2. Exploiting the synergy between polymer networks to construct speedy Li+-transport pathways is a promising approach to the further development of SPEs. This electrolyte can be incorporated with ceramic or replaced with other cross-linkers to further improve their performance.
Therefore, alternatively, the solid-state network polymer electrolyte also includes a filler, wherein the filler is a lithium lanthanum zirconium oxide (LLZO) ceramic filler.
The following content will provide a detailed description of the operation, principles, and effects of the present invention using preferred embodiments as examples.
The amorphous phase in solid polymer electrolytes (SPEs), which allows swift agitation of the polymer chains, is the major domain involving the Li+-transport pathways. High lithium salt loading could substantially enlarge the amorphous zone of SPEs. However, the compromised salt-dissociating ability of the intertwined polymer chains would hinder the benefits of salt addition on σ.
Organosilicon-based functional compounds have attracted attention as an agent to segregate polymer chains in order to improve the performance of SPEs for lithium battery applications
As shown in
Structure 12 represents a poly(ethylene oxide)-based (such as poly(polypropylene oxide-ethylene oxide-polypropylene oxide (P(PO-EO-PO)) polymer chain with amino ends. The present invention develops a solid-state polymer electrolyte loaded with a lithium salt (preferably, LiFSI), the solid-state polymer electrolyte includes a poly(ethylene oxide)-based network structure with amino ends, the poly(ethylene oxide)-based network structure with amino ends and epoxy alkanes (such as POSS) form, for example, a POSS-networked poly(polypropylene oxide-ethylene oxide-polypropylene oxide (P(PO-EO-PO)) structure.
Furthermore, the present invention proposes structure 13 in the solid-state polymer electrolyte that has a structure formed by poly(vinylidene fluoride-co-hexafluoropropylene) (PVdF-HFP) chain, which is highly dielectric and capable of self-crosslinking within a network (structure 14). The interpenetration of poly(ethylene oxide)-based (such as P (PO-EO-PO)) and poly(vinylidene fluoride)-based polymer (such as PVdF-HFP) networks enables the synthesis of an IPNE that is particularly good at dissolving lithium salts, thereby achieving room-temperature ionic conductivity comparable to that of separator-supported LEs (SLEs) with sufficient mechanical strength to form a free-standing membrane. The resulting IPNE presented excellent Li+ transport properties and favorable interfacial contact with electrodes, resulting in LMBs with high energy density and stable charge-discharge characteristics.
In addition, the selection of appropriate lithium salts is considered a strategy to increase σ and enable the formation of a stable solid-electrolyte interphase (SEI) layer. LiFSI salt is a promising salt possessing an FSI− anion with the ability to stabilize the SEI layer. In the LiFSI-induced SEI on Li-anodes, the uniform distribution of LiF, Li2CO3, Li2O, LiOH, and sulfur compounds tended to eliminate space charge accumulation, enhance Li+ migration, and reduce electron tunneling.
A high concentration of LiFSI substantially increases the σ and tLi+ of the resulting electrolytes. In SPEs, FSI− may aggregate to form a polymer-like ionic network capable of facilitating the migration of Li+. Thus, constructing an amorphous regime incorporating polymer-like FSI− aggregates is considered an effective strategy to facilitate Li+ transport.
Therefore, in some embodiments of the present invention, the lithium salt is LiFSI, and the FSI− anion aggregates in the poly(vinylidene fluoride)-based network structure to form a cluster.
Therefore, optionally, the poly(vinylidene fluoride)-based polymer includes a plurality of poly(vinylidene fluoride-co-hexafluoropropylene) (PVdF-HFP) chains, and the PVdF-HFP chains may be cross-linked into a poly(vinylidene fluoride)-based network structure. In addition, the poly(vinylidene fluoride)-based network structure may be bridged via C—C coupling among the PVdF-HFP chains. Moreover, the lithium salt may be lithium bis(fluorosulfonyl)imide (LiFSI), and the FSI− anion aggregates in the poly(vinylidene fluoride)-based network structure to form a cluster. Furthermore, the amino ends of the modified poly(ethylene oxide)-based polymer may create an alkalescent environment capable of catalyzing defluorination/dehydrogenation and the subsequent crosslinking of PVdF-HFP chains to form an interpenetrating network structure.
To elucidate the role of the N—P(PO-EO-PO) in inducing the crosslinking reaction of the PVdF-HFP, the inventor examines the outcomes from various combinations of the PVdF-HFP, POSS, P(PO-EO-PO), and N—P(PO-EO-PO) solutions (in DMAc). All of the aforementioned solutions are colorless and transparent prior to mixing. The PVdF-HFP solution does not change color when it is mixed with the POSS solution, whereas it turns light-yellow and dark-yellow when respectively mixed with P(PO-EO-PO) or N—P(PO-EO-PO) solutions. The yellowish appearance indicates that the amino functionalities of the P(PO-EO-PO) species proceed with their nucleophilic attack on the carbon backbone to detach fluorine and hydrogen atoms, leading to the crosslinking of PVdF-HFP chains. It is possible that the high-basicity secondary amines of N—P(PO-EO-PO) (derived through the interaction of amino ends with POSS) promote the defluorination/dehydrogenation and subsequent crosslinking of the PVdF-HFP chains, resulting in the dark-yellow color.
An N—P(PO-EO-PO)-based networked solid polymer electrolyte (O-NSPE) and a PVdF-HFP-based networked solid polymer electrolyte (F-NSPE) are respectively prepared by incorporating LiFSI salt within the N—P(PO-EO-PO) or PVdF-HFP. IPNEs are obtained by blending the O-NSPE and F-NSPE in DMAc at various F-NSPE/O-NSPE ratios followed by vacuum drying at 80° C. for 4 hours to ensure the complete removal of solvent. The IPNEs are referred to as FxO-IPNE, where x represents the mass ratio of F-NSPE/O-NSPE. The O-NSPE, F-NSPE, and FxO-IPNE samples formed as transparent and flexible membranes with a thickness of approximately 65 μm.
The invention focuses on the performance of electrolytes at close to room temperature. Table 1 presents the ionic conductivity values of the electrolytes at 30° C. (from
O-NSPE and F-NSPE respectively exhibit ionic conductivities of 7.7×10−4 and 1.6×10−4 S cm−1. The ionic conductivity of FxO-IPNEs with x=0.05, 0.075, and 0.15 is at the 10−3 S cm−1 level, which is comparable to that of a separator membrane swollen with conventional liquid electrolyte (e.g., Celgard 2500, FIG. S2). The inventor also analyzes the Li+ transference numbers (tLi+) at 30° C., the results of which are listed in Table 1.
FTIR is used to assess the residual solvent (DMAc) content in the F0.15O-IPNE.
Differential scanning calorimetry (DSC) analysis of O-NSPE, F-NSPE, and F0.15O-IPNE is conducted by heating the samples from −150 to 150° C. The DSC profiles in
The mechanical properties of solid polymer electrolytes are critical to maintaining a stable interface during swift Li plating-stripping, which could otherwise result in a drastic change in the volume of the Li anode. As shown in
The ion transport in polymer-in-salt electrolytes (lithium salt content exceeding 50 wt % of the polymer) is associated with the decoupled ion conduction mechanism, wherein Li+ transport is decoupled with the polymer chain motion but facilitated by clustered anions, resulting in a high (Lit. As mentioned previously, FSI− anions tend to aggregate into polymer-like domains, which contributes to the high/Li+ observed in the present study. The mechanism underlying the decoupled ion conduction may have governed Li+ conduction in the F0.15O-IPNE.
Raman spectroscopy is used to clarify the mechanism involved in ion conduction by identifying the three FSI− states exhibiting different S—N—S stretching vibration modes over a wavelength range of 700-800 cm−1. The three states include free-FSI− (720 cm−1), Li+-FSI− (732-735 cm−1), and complexed Li+n-FSI−m (745 cm−1) states.
The stability of the interface between the Li anode and SPE can have a profound influence on the electrochemical performance of LMBs. The inventor conducts a preliminary assessment of interface conditions by analyzing a Li|F0.15O-IPNE|Li cell using AC impedance spectroscopy at the open-circuit potential as a function of storage time at 30° ° C. As shown in
The F0.15O-IPNE membrane is incorporated in a Li|LiFePO4 battery to investigate its performance in LMBs. The loading of active LiFePO4 in the cathode is 2.5 mg cm−2.
The Li|F0.15O-IPNE|LiFePO4 battery is also subjected to long-term cycling at a current of 1 C. As shown in
It appears that structural changes in the surface of the Li-anode may be the primary factor affecting cycling performance. As shown in
The inventor seeks to elucidate the performance of F0.15O-IPNE relative to that of the two LEs in the Li∥LiFePO4 batteries by analyzing the Li+ transfer kinetics in symmetric Li∥Li cells subjected to potentiostatic current-voltage polarization with scanning from −0.2 to 0.2 V (vs. Li/Li+) at 1 mV s−1. The current induced from the voltage scan corresponds to the rate of Li+ transfer (in Li plating-stripping) at the electrode interface. As shown in
Furthermore, the inventor focuses on enhancing the concentration of lithium salt in solid polymer electrolytes (SPEs) and exploring the dissolution and dissociation of lithium salt in polymers. The lack of free Li+ ions in SPEs impedes the transfer of Li+ ions, making it challenging to achieve high ionic conductivity. Polymer-in-salt electrolytes, which have high salt concentrations, generally exhibit higher conductivities than conventional SPEs. However, they are accompanied by a significant deterioration of mechanical properties.
The polymer electrolytes of the invention have excellent solubility and dissociation of lithium salt, making it well-suited for creating high-salt concentration electrolytes. The interpenetrating polymer network electrolyte (IPNE) with a synergistic effect can result in the highest conductivity and best mechanical properties. Table 2 and
The polymer-like FSI− aggregates are homogeneously distributed over the —CF2—/—CF3— segments of the PVdF-HFP network when interpenetrated with P(PO-EO-PO). The FSI− aggregates provide a pathway for Li+ shuttling between two electrodes, while the FSI− ions are less mobile, resulting in a high tLi+ value. The improved connection of the aggregate domains in the PVdF-HFP network facilitates the percolation of Li+. The Li+ transport rate depends on the availability of vacant sites in the FSI− aggregate for Li+ diffusion or hopping. Raman analysis reveals that the vacant sites corresponded to free-FSI− (
The qualities of FxO-IPNE electrolytes can be further optimized by using some strategies below. Substituting new cross-linker to provide distinctive properties for IPNE membrane, which can meet further requirements for practical implementation in high energy, durable, and good safety solid-state LMBs. Another strategy is incorporating ceramic into IPNE electrolyte to construct composite polymer electrolyte (CPE). Such CPE exhibits improved compatibility and stability against the lithium metal anode. Furthermore, the CPE used in solid-state Li|LiFePO4 cells delivers stable cycling performance at room temperature These structural design for SPEs represents a promising way for high-performance solid-state LMBs.
The present invention synthesizes an interpenetrating polymer network electrolyte, for example, FxO-IPNE, which exploits the synergistic effects of O-based P(PO-EO-PO) (i.e., O-NSPE) and F-based PVdF-HFP (i.e., F-NSPE) networks. Pre-networked P(PO-EO-PO) induces the networking of incorporated PVdF-HFP chains, resulting in connected Li+ transport pathways in FxO-IPNE. The FxO-IPNE contains salt LiFSI, in which FSI− anions aggregate to form polymer-like domains to facilitate Li+ diffusion. The resulting PVdF-HFP network results in the formation of homogeneously distributed and connects FSI−-aggregate domains conducive to the percolation of Lit, whereas the P(PO-EO-PO) network attracts Li+ to create vacant sites in the FSI−-aggregate domains to facilitate Li+ transport among the connected domains. Under this Lit-transport pattern, the FxO-IPNE exhibits high ionic conductivity (approximately 1 mS cm−1) and high tLi+ (0.69) at 30° C. The fact that the FSI− anions are localized in the aggregate prevents the formation of a space-charge zone resulting in uniform Li deposition on the surface of the Li-anode. When assembled into a symmetric Li∥Li cell, the FxO-IPNE presents an exchange current density of 13 mA cm 2, which substantially exceeds those of the cells using liquid electrolytes. The LMB of Li|FxO-IPNE|LiFePO4 presents charge-discharge cycling performance superior to that of LMBs assembled using liquid electrolytes and reached a high discharge rate of 7 mA cm−2. The invention demonstrates that creating an anion-aggregate domain for Li+ transport while exploiting the synergistic relationship between polymeric networks is a promising strategy for developing SPEs suitable for LMBs.
The present application claims priority under 35 U.S.C. § 119(e) to U.S. Provisional Patent Application No. 63/430,388, filed on Dec. 6, 2022, the disclosure of which is herein incorporated by reference in its entirety.
Number | Date | Country | |
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63430388 | Dec 2022 | US |