1. Field of the Invention
The present invention relates to optical systems. More specifically, the present invention relates to solid-state lasers.
2. Description of the Related Art
Weapon-class lasers are required to have the highest possible power per weight ratio in order to fulfill requirements for a variety of airborne and ground tactical applications. The implementation of a high-energy weapon-class laser system is currently limited to large platforms: due to the relatively low power per weight ratio numbers in the present approaches.
Prior attempts to implement a weapons class laser range from the chemical laser to the diode-pumped solid-state power oscillator (PO). The chemical laser is a highly complex system and typically takes up a good portion of the available real estate in an aircraft. In addition, the chemical handling makes this an extremely cumbersome and undesirable approach. The relatively clean diode-pumped solid-state laser approach is much more desirable.
Solid-state lasers, however, have their share of problems. These devices typically require active (or passive) phase conjugation techniques to compensate for high beam distortion generated as the laser propagates through the amplifier chain. In addition, the gain elements themselves are currently comprised of complex, composite slabs that are very expensive and prone to damage. Large size solid-state laser active media are required for power/energy scaling of laser systems, but such media is difficult to fabricate. The number of potential materials for the gain medium is also reduced, since some materials cannot be grown to the sizes needed for a high-energy laser. Furthermore, the large size of the gain medium makes it harder for thermal management to extract heat out of the medium. The large gain medium also makes it more difficult to control optical uniformity, making it harder to control laser beam quality. Finally, the MOPA approach limits the ultimate optical (and, therefore, the overall) conversion efficiency, which results in increased power and wastes heat extraction real estate.
One high-energy solid-state PO laser is the multiple disk heat capacity laser. This laser uses multiple disks of smaller size gain media instead of a single, large bulk medium. Thermal management, however, remains a problem for this approach. The laser can only operate for a few seconds before it needs to be cooled. The smaller gain media disks are faster to cool than a single bulk medium, but several minutes could still be needed for cooling before the laser can be reactivated. In addition, pumping for the multiple disk laser can be difficult to arrange.
Another solid-state approach is the fiber laser. Fiber lasers have inherently high efficiencies because they allow for 100% pump power absorption and operate at very high laser intensity, and can be cooled efficiently due to their inherently high surface to volume ratio. Fiber lasers, however, are ultimately limited by the maximum power at which they can operate due to intensity damage threshold limits. In order to generate higher powers, several fibers need to be combined. This, however, requires phasing of multiple fiber oscillators, which adds a number of problems (not satisfactorily solved yet) and associated complexities.
Hence, a need exists in the art for an improved solid-state laser that is scalable for high energy and power, and that offers better optical quality, easier fabrication, and improved thermal management than conventional approaches.
The need in the art is addressed by the solid-state suspension laser of the present invention. The novel laser includes a gain medium comprised of a plurality of solid-state gain particles suspended in a fluid.
In the illustrative embodiment, the laser also includes a pump source for pumping the gain particles and a resonator for amplifying and outputting laser light generated by the gain medium. In an illustrative embodiment, the gain medium is adapted to flow, and the pumping of the gain medium occurs outside of the resonator. The flow velocities and the densities of the gain particles in the gain medium can be optimized for optimal absorption efficiency during the pumping and/or for optimal extraction efficiency in the resonator as well as for overall laser performance optimization, including power, efficiency and beam quality scalability.
a is a side view of an illustrative embodiment of a laser with separate pump and resonator regions designed in accordance with the teachings of the present invention.
b is an end view of an illustrative embodiment of a laser with separate pump and resonator regions designed in accordance with the teachings of the present invention.
Illustrative embodiments and exemplary applications will now be described with reference to the accompanying drawings to disclose the advantageous teachings of the present invention.
While the present invention is described herein with reference to illustrative embodiments for particular applications, it should be understood that the invention is not limited thereto. Those having ordinary skill in the art and access to the teachings provided herein will recognize additional modifications, applications, and embodiments within the scope thereof and additional fields in which the present invention would be of significant utility.
As is well known in the art, a laser typically includes a gain medium disposed in a resonator, and a pump source. The gain medium is excited to a higher energy state by the pump source, and the resultant emitted light is bounced back and forth within the resonator, triggering further stimulated emissions. The laser gain medium can be a solid-state, liquid, gas, or semiconductor. The present invention relates to solid-state lasers. Solid-state lasers typically use a gain medium that is comprised of active lasing ions distributed in a solid matrix (a crystalline or glass host material). Common solid-state media include Nd:YAG (neodymium doped yttrium-aluminum-garnet), Yb:YAG (ytterbium doped yttrium-aluminum-garnet), Nd:glass (neodymium doped glass), Er:glass (erbium doped glass), Yb:glass (ytterbium doped glass), and others. A conventional solid-state gain medium is usually in the form of a solid rod of doped glass or crystal. In contrast, the novel laser of the present invention uses a lasing medium comprised of a plurality of solid-state gain particles suspended in a fluid host.
In accordance with the present teachings, the gain medium 12 is comprised of a plurality of solid-state gain particles 26 suspended in a fluid 28. The suspension gain medium 12 may be held within a container 30 formed from an optically transparent material, such as glass. The gain particles 26 can be fabricated from any material capable of lasing, including conventional solid-state gain media such as Er:glass, Yb:glass, Nd:glass, Nd:YAG, Yb:YAG, and others. In an illustrative embodiment, the particles 26 are solid-state micro-sphere gain elements (the particles 26 can actually be of any arbitrary shape without departing from the scope of the present teachings), having diameters on the order of microns (or smaller) to millimeters. The small individual micro-sphere gain element size greatly relaxes the manufacturing requirements for fabricating a laser gain medium, leading the way towards high energy laser scaling. This also greatly expands the range of laser active medium materials that can be used in the fabrication process; non-traditional gain host media such as less robust crystals (MgF2, CaF2, BaF2, etc., for example) can be utilized. Low thermal conductivity laser active media, such as based on glass materials, can be used. Ceramics materials can be used as well.
In addition, since the laser gain medium is now comprised of a large number of small particles, the gain surface area becomes very large relative to the volume. The much higher (orders of magnitude compared to bulk media) surface area to volume ratio in the lasing volume greatly improves waste heat removal and thermal management, which may also lead to relaxed cooling support infrastructure requirements (reduced weight and volume).
The solid-state gain particles 26 are suspended in a fluid host 28. The fluid 28 can be any material capable of suspending the particles 26, and capable of transmitting the pump radiation 22 and the laser energy 24 (i.e., optically transparent). The host fluid 28 may be a cryogenically cooled liquid to help with thermal management and improvement of overall laser performance. In an illustrative embodiment, the fluid 28 is a liquid host having a refractive index matching that of the gain particles 26. Note that although the gain particles 26 may be suspended in a liquid host 28, the gain medium itself is solid-state, not liquid. The fluid 28 acts as an inactive host, while the pumping and laser energy extraction occurs in the solid-state gain particles 26. Therefore, solid-state laser physics apply.
While the gain medium of the particles 26 can be of any lasing material, some solid-state hosts provide for more favorable laser physics properties and refractive indices for matching to robust, available index-matching fluids. Consider as an example an Yb or Er doped solid-state host. The table below lists potential solid-state hosts for Er or Yb gain ions and corresponding index matching suspension fluid candidates:
As can be noted, there are a variety of solid-state gain host/suspension fluid combinations that can be employed for this implementation. The glass-based approach can leverage the maturity of the fiber optics and fiber laser technology as well as the availability of relatively robust index-matching liquids. The refractive index, n, of glass can be tailored or controlled with an accuracy of Δn<10−4, using technologies developed for fiber-optic products. The Er: and Yb: glass laser gain media have favorable properties for implementation in the laser system of the present invention. Manufacturability of fibers as well as micro-spheres from this material is well established. In addition, pump diode sources as well as proper index matching liquids are available for this solid-state host. The resonantly pumped Yb:glass (or Er:glass) laser also provides for a low quantum defect efficient laser (less energy is wasted in the transition between pump absorption and laser extraction, which minimizes the heat load). The refractive index match can be tailored and maintained by varying and controlling the operating temperature due to refractive index temperature dependence. For instance, several degrees in temperature change may lead to about 10−3 change in refractive index of liquid.
The illustrative embodiment shown in
a and 3b are simplified schematics of an illustrative embodiment of a laser 10′ with separate pump and resonator regions designed in accordance with the teachings of the present invention.
In the illustrative embodiment shown in
This remote pumping approach allows for efficient conformal geometrical matching to the pump source layout such that both the absorption efficiency as well as the transit time can be optimized. Because of the decoupled pump geometry (from the laser resonator 14), a much relaxed cooling implementation of the diode pump sources 20 can be effected. The mean transit time across the pump radiation field 32 and to and through the resonator 14 should be less than the fluorescence lifetime of the upper laser level (ideally, about ⅕th the fluorescence lifetime). The capability of allowing almost free reign in the geometrical layout of the pump diode sources 20 allows the implementation of a single master resonator approach. This eliminates the need for amplifier chains that usually reduce efficiency and adds complexities to a laser system.
This implementation allows for reasonable mean fluid transport velocities even for a multi-kilowatt class laser. The most relaxed requirements can be anticipated for the laser materials with longer fluorescence radiation lifetimes, like Er:glass for instance, which has τ≈8 m sec. Assuming that the suspension gain medium travel time through a resonator cannot be more than τ/10 in order to avoid the loss of stored laser energy from the pumped upper laser level, then a rough estimate of the laser output power Pout can be made using a simplified formula given by:
Pout≈Iout(Dy/Dx)(τ/10)υ2 [1]
where Iout is the output laser beam intensity (the higher the better for good extraction efficiency, typically not higher than 100 kW/cm2 to exclude optical damage), Dy/Dx is the aspect ratio (width to thickness; it is equal to or greater than one) of the rectangular (preferable geometry from a performance point of view) cross section of the gain medium geometry within a laser resonator, and υ is the flow velocity. Using Eqn. 1 in the case of an Er:glass laser, it is estimated that close to 100 kW of output power can be realized with flow velocities of about 1 m/s and aspect ratios greater than 10. This flow velocity is sufficient enough so the temperature rise in the gain medium caused by the generated heat inside due to lasing is minimal.
It is interesting to estimate the power Pkin related to the kinetic motion of the suspension gain medium and compare it to the output power Pout, using the estimating formula:
Pkin≈(1/2)(Dy/Dx)(τ/10)Lρυ4 [2]
where L is the length of the gain medium in the resonator and ρ is the average density of the suspension medium. For flow velocities about or less than 1 m/s, Pkin is negligible (less than 0.1%) of the Pout values. But it is worth noting that Pkin grows much faster than Pout if the velocity increases.
For other laser materials with relatively short fluorescence lifetimes, like Nd:glass or Yb:glass where they are ˜0.3 ms and ˜1 ms, respectively, this remote pumping approach may not be as favorable, especially when desired output power is high. In this case, the approach where the pumping and resonator regions are overlapped may be preferable. Of course, the suspension gain medium flows in this case as well. In general, this approach may lead to very high output powers and one of the limiting factors here is a temperature rise in the gain medium, which depends on flow rate also. The following estimating formula can be used to assess the relation between the mass flow rate and the temperature rise:
dm/dt˜Pout(ηh/ηextr)/(C ΔT) [3]
where dm/dt is the gain medium mass flow rate; ηh and ηextr are heat fraction and lasing extraction efficiency, respectively, relative to the stored lasing power within the gain medium; C is the heat capacity of the suspension; and ΔT is the temperature rise. This formula was derived assuming that the thermal time constant of heat transfer from particles to the fluid is short relative to the transport time through the resonator region during lasing. A simple estimate for spherical particles gives an estimate of thermal time value tth˜(ρ C d2)/(24 k), where the additional parameter k is thermal conductivity. For glass (k˜1.4×10−2 W/cm0K, (ρ C)˜1.8 J/cm3 0K), tth is about 5×10−6 sec for a particle diameter of d˜10 μm, which is certainly very small compared to fluorescence life time and possible fluid transport time. This analysis is for the worst case scenario where the host material is glass, which has a poor thermal diffusivity. In the case of any crystal host, the temperature diffusivity time is shorter. The estimate of dm/dt shows that even for ˜100 kW of output power and typical parameters (like C˜1 J/g 0K, ηh˜0.1, ηextr˜0.5, and ΔT˜200K) the required mass flow rate is very reasonable: dm/dt˜1 kg/s.
In addition, various image rotating techniques can be implemented to compensate for gain non-uniformity across the cross-flow direction. Non-uniform gain cross-section compensation techniques are known in the art for high-energy gas dynamic lasers and other high power lasers. These techniques can be applied to the present invention. An example is illustrated in
With a laser designed in accordance with the present teachings, a high optical quality active medium (gain and refractive index uniformity) can be achieved by optimizing the geometry and velocity of the flow, gain particle size, fluid-to-particle refractive index match, etc. This assures the possibility of the generation of a near diffraction limited laser output beam.
An analysis follows on how particle size, gain, and refractive index mismatch may impact laser beam quality. For this, the distortions in intensity and phase distribution that a laser beam may experience after propagating through an amplifying medium such as a transparent liquid with suspended gain carrying micro-spheres are estimated.
Different optical rays, such as rays 1 and 2 as shown in
where {overscore (M)}={overscore (N)}Md is the average total exponential gain, {overscore (M)}=ln{overscore (G)}, corresponding to the average total gain of the amplifier: {overscore (G)}=exp({overscore (M)}). Since Md can be expressed as Md={overscore (M)}/{overscore (N)}, the gain uniformity requirement can be expressed as
or {overscore (N)}>>{overscore (M)}2. This leads to an estimate of the minimum average number of particles required along the amplifier length based on a specified gain of the amplifier. Because the average number of particles relates to the parameters length L, size d, and density
an estimated limit for the diameter, d, is given by:
As a numerical example, let L=1000 mm, ρ˜0.3, and {overscore (M)}˜3 ({overscore (G)}≈20). This gives a very relaxed and easy to realize requirement for the micro-sphere diameter: d<<75 mm.
Next, a requirement for refractive index mismatch is estimated in order to sustain a near uniform/flat phase of the amplified laser beam after passing through the amplifier. The difference in optical path or phase, δφ=φ1−φ2, between rays 1 and 2 is expressed as:
δφ=φ1−φ2=(2π/λ)Δnd(N1−N2)=(2π/λ)Δnd δN [5]
where λ is the laser wavelength. Again, the fluctuation of the number of particles {overscore ((δN)2)}={overscore (N)}, so the estimate for the phase fluctuations (or non-uniformity) can be expressed as:
where φd=(2π/λ)Δnd.
Small phase fluctuations lead to almost flat or uniform phase of the amplified laser beam, assuring good beam quality:
Using
the limit for particle diameter versus refractive index mismatch and other parameters is given by:
The smaller the particle diameter, the larger refractive index mismatch can be tolerated. As an example, let λ˜1.5 μm, L˜1000 mm, ρ˜0.3, and Δn ˜10−4. This results in the estimated requirement: d<80 μm. The same example but with Δn˜10−3 leads to d<0.8 μm.
Thus, the novel laser of the present invention is based on a lasing medium comprised of a plurality of solid-state gain particles (micro-spheres, in an illustrative embodiment) suspended in a fluid host that doubles as the dynamic transport medium and cooling interface. This approach features an inherently high surface to volume ratio (even higher than in a fiber laser) for efficient waste heat extraction. The index-matched fluid suspension allows for efficient transport into a mode-matched laser resonator chamber for optimized efficiency, and takes advantage of fluid-state dynamic heat extraction and exchange mechanisms for waste heat extraction (removing the need for complex jet-impingement coolers for solid-state slabs, which required additional cumbersome liquid handling heat exchange systems). In addition, the laser system of the present invention takes full advantage of inherently efficient diode-pumped solid-state laser action with a simple electrical to laser photon conversion laser mechanism. This approach provides for a venue to drastically improve (increase) output power (Watts) per kg so as to allow weapon class lasers to be deployed on a variety of airborne platforms. The use of small gain carrying particles eliminates the need for complex fabrication of large size laser active media.
Thus, the present invention has been described herein with reference to a particular embodiment for a particular application. Those having ordinary skill in the art and access to the present teachings will recognize additional modifications, applications and embodiments within the scope thereof.
It is therefore intended by the appended claims to cover any and all such applications, modifications and embodiments within the scope of the present invention.
Accordingly,