The invention relates to a solid/fluid contact treatment apparatus which enables solid particles, while being fed and discharged smoothly in a dehumidifying apparatus, an adsorbing apparatus, a heat exchanging apparatus or a chemical reaction apparatus, to contact with a fluid with a low pressure loss.
In the dehumidifying apparatus, adsorbing apparatus, the heat exchanging apparatus or the chemical reaction apparatus of the conventional art, the method of the fluidized bed, the moving bed, the fixed bed or the rotary kiln has been adopted to bring the solid particles and the fluid into contact so that the various gases or fluids including moisture contents may be exchanged between the solid particles and the fluids for the heat exchanges or for the chemical reactions such as catalytic actions.
When the aforementioned various treatments are to be performed by bringing the solid particles and the fluid into contact, the contact apparatus cannot be used if the pressure loss of the fluid to contact with the solid particles of a high flow rate becomes high, especially in the case of the contact treatment between the solid particles and the fluid.
In a desiccant air-conditioning apparatus, for example, the dehumidification is performed at a high airflow and in a low pressure loss while suppressing the pressure loss by holding the dehumidifier in the rotor having the honeycomb structure. However, the desiccant air-conditioning apparatus, in which the solid particles are held in the rotor having the honeycomb structure to cause the treated fluid to flow through the honeycomb fluid passage, has a limit in the particle holding quantity of the honeycomb surface, and has to perform the dehumidification and the reproduction at the same time. Therefore, the apparatus has its dehumidification capacity limited, and cannot be efficiently used unless the waste heat supply and the low temperature heat demand are identical. Thus, the use of the cold waste heat is difficult, and the size reduction is difficult.
Against this difficulty, the inventors et al. have proposed the fluidized bed type desiccant air-conditioning system, as shown in
By using this contact apparatus of the fluidized bed type for the solid particles and the fluid, the air treating range per unit volume can be drastically enlarged so that the contact area and the contact time between the air and the particles can be arbitrarily changed either by changing the fluid condition of the gas flow speed and the particle circulating rate within a range to form the pneumatic transportation or by changing the particle size. Moreover, the treatment is done by the pneumatic transportation so that the apparatus can treat with a small pressure loss.
[Patent Document 1]
JP-A-2005-30754
By adopting the aforementioned method, in which the solid particles and the fluid are made to contact with each other in the fluidized bed and in which the particles are made to circulate, as has been described by the inventors et al., more solid particles than those of the conventional method and the fluid can be made to contact, and the particles can be freely fed and extracted. Therefore, the contact method can follow to the load fluctuation easily, can enhance the using efficiency of the waste heat and can reduce the pressure loss of the fluid. Moreover, a chemical catalytic reactor, a photocatalytic reactor, a heat exchanger or the like, as described hereinbefore, is characterized in that it can enhance the solid/gas contact efficiency because the fluid passes through the clearances of the particle layers.
However, the entire apparatus is too large to apply the contacting method of the aforementioned fluidized bed type to the existing air-conditioning apparatus. At a high flow rate, moreover, the pressure loss at the sold/gas separation becomes so high as to cause a problem that the power cost is expensive. Thus, it has been desired to develop the contact method between the solid particles and the fluid with a less pressure loss. On the other hand, this method raises a problem that the reaction ratio is lowered or that the particles are worn by the complete mixing. The conventional method of using the fixed bed is troubled by a problem that the apparatus has to be interrupted for exchanging the particles. Therefore, the invention has an object to solve those problems of the conventional art.
In order to solve the aforementioned problems, the present invention contemplates to realize the low pressure loss even in a large air flow rate, by an apparatus structure, in which a number of groups of fluid percolation pipes are arranged in a zigzag alignment in a rectangular pattern and in which the walls of the pipes are made of such a wire gauge or a porous material as to permeate the fluid. Moreover, the movements of the particles between the pipe groups can feed the particles in accordance with the load fluctuation. At this time, the pipes may allow the particles to flow within.
More specifically, the present invention adopts the following structure. In order to solve the aforementioned problems, there is provided a solid/fluid contact treatment apparatus including: a container through which solid particles move downward, and a plurality of fluid feed pipes having fluid percolation walls are arranged in the container, wherein the fluid passes through the pipes so that the contacts between the solid particles and the fluid are made with a low pressure loss.
Further, according to the invention, there is provided a solid/fluid contact treatment apparatus, including: a container through which the fluid flows, and a plurality of solid particle feed pipes for forming spaces enclosed by fluid percolation walls are arranged in the container, wherein the solid particles move through the solid particle feed pipes so that the contacts between the solid particles and the fluid are made with a low pressure loss.
Further, according to the invention, there is provided the solid/fluid contact treatment apparatus, wherein the fluid percolation walls are made of porous plates.
Further, according to the invention, there is provided the solid/fluid contact treatment apparatus, wherein the fluid percolation walls are made of flexible members.
Further, according to the invention, there is provided the solid/fluid contact treatment apparatus, wherein the flexible members are made of any of net- or sheet-like material such as metal, paper, cloth or polymer.
Further, according to the invention, there is provided the solid/fluid contact treatment apparatus, wherein the pipe having the fluid percolation walls has a polygonal or circular section or their combined section.
Further, according to the invention, there is provided the solid/fluid contact treatment apparatus, wherein the main axes of the moving directions of the solid particles and the flow directions of the fluids are set to arbitrary angles from the horizontal direction to the vertical direction.
Further, according to the invention, there is provided a solid/fluid contact treatment apparatus including: a container through which solid particles move, and a plurality of bottom-opened fluid passages and having polygonal or semicircular sections are disposed in the container, wherein the fluid passes through the fluid passages so that the contacts between the solid particles and the fluid are made with a low pressure loss.
Further, according to the invention, there is provided the solid/fluid contact treatment apparatus, wherein the apparatus operates at a constant temperature either by eliminating the heat of solid particles, as containing the heat generated by the mutual contacts of the solid particles, in contact with a fluid, or by feeding the heat of the contact with the fluid when the solid particles absorb the heat.
Further, according to the invention, there is provided the solid/fluid contact treatment apparatus, further including: a reservoir for feeding particles to the container or the solid particle feed pipes, and a particle retreater for retreating the particles having contacted with the fluid in the container or the solid particle feed pipes to feed the retreated particles to the reservoir, wherein the flow rate of the solid particles can be changed according to the fluctuation in the needed quantity of the particles.
Further, according to the invention, there is provided the solid/fluid contact treatment apparatus is used for a desiccant air-conditioning apparatus, wherein hygroscopic particles are used as the solid particles.
Further, according to the invention, there is provided the solid/fluid contact treatment apparatus for a noxious gas treating apparatus, wherein noxious gas adsorptive porous particles are used as the solid particles.
Further, according to the invention, there is provided the solid/fluid contact treatment apparatus for a noxious gas treating apparatus, wherein porous particles carrying a noxious gas absorptive liquid are used as the solid particles.
Further, according to the invention, there is provided the solid/fluid contact treatment apparatus for a photocatalytic reactor, wherein a photocatalyst is supported on the solid particles.
Further, according to the invention, there is provided the solid/fluid contact treatment apparatus for a heat exchanger, wherein porous or non-porous particles are used as the solid particles to make direct heat exchange with the fluid.
Further, according to the invention, there is provided the solid/fluid contact treatment apparatus for a chemical reaction apparatus, wherein porous particles are used as the solid particles to support a chemical reaction catalyst.
According to the invention, the low pressure-loss can be realized even in a large flow rate by using solid particles, thereby to cope with the high sold/fluid contact efficiency and the load fluctuation. Moreover, the fluid side can be handled as a plug flow thereby to realize a solid/fluid contact treatment apparatus of a high efficiency. In the case of using the apparatus as a desiccant air-conditioning apparatus, for example, in the apparatus of the conventional type, the heat generation by the dehumidification lowers the dehumidification. By utilizing the circulation of particles, the generated heat can be quickly removed by the heat transfer between the particles themselves and the fluid and by the insertion of the cooling pipes, thereby to prevent the temperature rise.
The problems to make a small size, to lower the pressure loss even for a high flow rate, to reduce the cost for powers, and to prevent reduction of reaction factors and attrition of particles are solved such that a plurality of fluid feed pipes having fluid percolation walls are arranged in a container, through which solid particles move downward, and the fluid passes through the pipes so that the contacts between the solid particles and the fluid are made with a low pressure loss, such that a plurality of solid particle feed pipes for forming spaces enclosed by fluid percolation walls are arranged in a container, through which the fluid flows, and the solid particles move through the solid particle feed pipes so that the contacts between the solid particles and the fluid are made with a low pressure loss, and such that a plurality of bottom-opened fluid passages and having polygonal or semicircular sections are disposed in a container, through which solid particles move downward, and the fluid passes through the fluid passages so that the contacts between the solid particles and the fluid are made with a low pressure loss.
An embodiment for a fundamental aspect of the invention is shown in
In case the apparatus shown in
When this solid/fluid contact treatment apparatus 10 is used as a reproducer in the desiccant air-conditioning apparatus, the fluid feed pipes 12 having the fluid permeating walls are fed with the dry air heated by the waste heat, and the particle feed port 14 is fed with the dried solid particles from the particle feed bath 17, so that the solid particles having adsorbed the moisture are dried by the dry air having flown into the fluid feed pipes 12 and the container and are reproduced to flow down from the particle discharge port 15 into the particle receiving tank 19. The reproduced solid particles in the particle-receiving tank 19 are returned from the particle returning line 20 to the particle retreater 18 thereby to adsorb the moisture in room air, and are fed again to the particle feed bath 17 so that they can be fed to the solid/fluid contact treatment apparatus 10 as the reproducer. As apparent from the example thus far described, the solid/fluid contact treatment apparatus 10 can be used for both the treater and the reproducer of the desiccant air-conditioning apparatus. Moreover, this desiccant air-conditioning apparatus can be used for both an open cycle and a closed cycle.
The apparatus, as shown in
On the contrary, the solid particles may be reproduced, or the gas may be treated by feeding the inside of the container 16 with the solid particles having adsorbed the various components and by releasing the various components adsorbed by the solid particles, to the gas flowing in the fluid feed pipes 12. By this method, therefore, the apparatus can be used as the various solid-gas contact type chemical reaction apparatus or as a noxious gas adsorption treating apparatus of an adsorption particle circulation type. When a photocatalyst or a chemical reaction catalyst is to be supported on solid particles, the apparatus can also be used as an photocatalytic reactor or a chemical reactor for treating and purifying the air which contains the air pollutants flowing through the air feed pipes 12.
The heating gas, for example, is fed to the fluid feed pipes 12 in the apparatus of
The material for the fluid-percolation gas feed pipes may be not only a rigid material such as a porous plate having no flexibility but also a flexible material such as a net-like or sheet-like metal, paper, cloth or polymer. On the other hand, the section of the container 16 can be formed into a circular shape, as shown in
In the embodiment shown in
On the other hand, the fluid is fed from a fluid entrance 22 into the container 16 and is discharged from a fluid exit 23 so that the solid particles flowing down in the solid particle feed pipes 21 and the fluid flowing in the container 16 can contact with each other in the container 16. With this structure, too, treatments like those of the apparatus of
The foregoing embodiment shown in
As in the foregoing embodiment, the particles from the particle feed bath 17 flow from the particle feed port 33 and down the porous particle feed members 32 and are collected from the particle discharge port 34 by the particle receiving bath 19. The particles are fed through the particle returning line 20 and are treated by the particle retreater 18. The particles are fed again from the particle feed bath 17 to the particle feed members 32 so that they are circulated and reused. As in the apparatus shown in
The results of the experiments, which are performed by using the aforementioned apparatus, are shown in
In this apparatus, as shown in
The solid/fluid contact treatment apparatus can be practiced in more various aspects, such that it may have a bottom-opened gas passage, as shown in
Thus, when the particles 45 flow down, they hardly enter the insides of the fluid passages 40 having a bottom-opened triangular section, and these portions provide gas passages having little flow resistance. The contacts between the gas to flow mainly through the fluid passages 40 and the particles flowing down therearound can attain functions similar to those of the solid/fluid contact treatment apparatus. When the fluid speed from the fluid entrance 41 is sufficiently higher than the weight of the downward particles, the particles may be scattered by the fluid. It is, therefore, preferred to provide a porous member such as the particle impermeable wire gauge all over the downstream portion of the fluid passage 40. Moreover, the shape of the fluid passage 40 is not limited to the bottom-opened triangular section, as shown in
In the foregoing embodiment shown in
The fluid/solid contact apparatus having the aforementioned actions can be effectively used not only in the open cycle and closed cycle desiccant air-conditioning apparatus of the dehumidifying particle circulation type but also for wide applications such as the noxious gas adsorption treating apparatus of the adsorption particle circulation type, the noxious substance treating apparatus carrying photocatalysts for treating the air-polluting substances, the solid/gas direct heat exchanger or the solid/gas contact reactor.
Number | Date | Country | Kind |
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P. 2005-303207 | Oct 2005 | JP | national |