The present invention relates to a solids reactor, a system and a method for separating carbon dioxide from exhaust gases with internal recovery of the reaction enthalpy.
To avoid climate change, it is necessary to isolate the gas carbon dioxide produced by combustion from the combustion products or to reuse it.
Most diverse methods and devices are described for this purpose in the prior art.
Carbon dioxide can be separated from exhaust gases if these are passed over lime particles (CaO) (calcium looping). The carbon dioxide then reacts according to CaO+CO2—>CaCO3 to limestone (CaCO3). The CO2 must be expelled from the limestone formed in accordance with CaCO3—>CaO+CO2. This is provided for with the previous methods by burning a fossil fuel with pure oxygen. Pure oxygen is necessary, otherwise the CO2 would again be contaminated with air. Combustion with pure oxygen is always energy-intensive. Furthermore, additional carbon dioxide is generated.
For example, EP 2 644 256 A1 describes a method and a device for efficient carbon dioxide separation. There, the calcination and carbonization are carried out in different parts of the plant, with solids contained in the respective parts of the plant having to be transferred alternately. In WO 2005/046862 A1 furthermore a method is described for reactivating absorbents made from limestone by means of carbon dioxide. WO 2005/046863 A1 also describes a pre-treatment of absorbents made of limestone by hydration. The methods known in the prior art have considerable disadvantages, since they are very energy-intensive. The number of regeneration cycles for the limestone is also relatively small.
The object of the present invention is therefore to provide a solids reactor as well as a system which overcomes the disadvantages of the prior art and enables an energy-efficient separation of carbon dioxide from combustion products.
The object is solved by providing a solids reactor according to the main claim of the present invention. The object is also solved by providing a system which comprises at least one solids reactor according to the invention in accordance with the main claim. Furthermore, the object is achieved by providing a method according to the secondary main claim.
The object of the present invention is a solids reactor for storage and releasing carbon dioxide, comprising a gas-tight or fluid-tight housing, respectively, which has an interior, at least one inlet for feeding in fluids, in particular carbon dioxide-containing exhaust gases, and at least one outlet for discharging of fluids, in particular gases depleted of carbon dioxide, wherein the interior of the housing is filled with at least two different solids, wherein one solid is provided for storing thermal energy and the other solid is provided for reversible storage and releasing of carbon dioxide.
According to the invention, a solids reactor is preferred, wherein the housing further comprises components which are constructed for introducing or discharging the solids.
In particular, according to the invention a solids reactor is preferred, wherein in the area of the inlet and in the area of the outlet of gases or fluids, respectively, shut-off devices are arranged, which are constructed to change the pressure in the interior of the solids reactor, and/or to introduce gases or fluids, respectively, into the solids reactor and/or to discharge gases or fluids, respectively, from the solids reactor.
Particularly preferred is a solids reactor according to the invention, wherein the solids selected for the storage and releasing of carbon dioxide are selected from calcium oxide and calcium oxide-containing substances selected from limestones and dolomites or dolomite stones. It is provided according to the invention that the solids to be used are burned beforehand, if necessary, in order to enable the absorption of the carbon dioxide.
A solids reactor is also particularly preferred, wherein the solids for storing thermal energy are selected from inert mineral materials such as quartz, granite, silicon dioxide, igneous rocks, silicon carbides, zirconium oxides, metallic phase change materials, cast iron, grey cast iron or mixtures of the materials mentioned.
According to the invention, a solids reactor is preferred, wherein the at least two different solids are in the form of coated solids, consisting of an outer coating and an inner core, wherein the inner core is intended to store the thermal energy and the outer coating is provided for the reversible storage and release of carbon dioxide.
Here, it is particularly preferred that the double salts are selected from dolomite, dolomite stone, dolomitic rocks, rocks containing dolomite or dolomite stone, respectively, or the mixtures thereof.
According to the invention, a solids reactor is particularly preferred, wherein the at least two different solids are in the form of double salts, wherein one of the salts of the double salt is suitable for storing thermal energy and the other salt of the double salt is suitable for reversible storage and release of carbon dioxide. Here, it is particularly preferred that the double salts are selected from dolomite, dolomite stone, dolomitic rocks, rocks containing dolomite or dolomite stone, respectively, or the mixtures thereof.
Also preferred according to the invention is a solids reactor, wherein the at least two different solids have a particle size which is in the cm range.
Furthermore preferred is a solids reactor, wherein the solids introduced into the solids reactor form a fixed bed that allows through-flow.
Another object of the present invention is a system for storing and releasing carbon dioxide, comprising at least one solids reactor, at least one compressor for compressing the carbon dioxide-containing fluid or exhaust gas, respectively, which is introduced through the inlet of the solids reactor, wherein the compressor is constructed in such a way that it adiabatically expands the gas or fluid, respectively, depleted of carbon dioxide, that is discharged from the reactor by means of the outlet of the solids reactor, and at least one countercurrent recuperator, which is constructed for the heat exchange of the compressed fluid or exhaust gas, respectively, that contains carbon dioxide and of the gas or fluid, respectively, depleted of carbon dioxide.
Particularly preferred is a system according to the invention, wherein at least one feed device for heated fluids is arranged in the area of the inlet in order to further heat the carbon dioxide-containing fluid after heating in the countercurrent recuperator and before entering the inlet of the solids reactor.
Furthermore, a system is preferred, wherein one or more compressors is/are provided which compresses or compress and burn air and/or natural gas and/or heating oil and inject the combustion gas via the supply device.
A system is also preferred in which the feed device is electrically heatable and the fluid fed in is hydrogen gas.
Particularly preferred is a system in which furthermore pipelines and shut-off devices are also provided which allow the solids reactor to be constructed to be decoupled from the system, and which connect the solids reactor fluidically via the outlet for discharging gases or fluids, respectively, to the recuperator.
Furthermore, a system according to the invention is particularly preferred, wherein the system has at least two solids reactors, wherein the solids reactors are gas-technically or fluidically connected to the components of the system in such a way that the respective solids reactors are provided independently of one another for storing or releasing carbon dioxide.
The object of the present invention is also a method for storage and releasing of carbon dioxide, wherein one
a) provides at least one solids reactor for storing and releasing carbon dioxide,
b) introduces an exhaust gas or fluid, respectively, containing carbon dioxide, into the solids reactor, wherein on compresses the exhaust gas or fluid, respectively, in such a way that the partial pressure of the carbon dioxide is 1 to 2 bar,
c) stops the introduction of the carbon dioxide-containing exhaust gas or fluid, respectively, when the temperature inside the solids reactor is 910 to 960° C.,
d) releases the tension of the solids reactor to a pressure of 0.1 to 0.5 bar, after reaching the internal temperature of 910° C. to 960° C.,
e) discharges the carbon dioxide released again by the expansion from the solids reactor until the temperature inside the solids reactor is 810 to 850° C.,
f) compresses the discharged carbon dioxide to normal pressure and stores it.
Here it is particularly preferred that the partial pressure of the carbon dioxide in step b) is above 1 bar.
It is also particularly preferred that the pressure in the interior of the solids reactor in step d) is less than 0.4 bar, particularly preferred less than 0.2 bar.
It is also particularly preferred that the temperature in the interior of the solids reactor in step c) is more than 910° C.
It is also particularly preferred that the temperature in the interior of the solids reactor in step e) is below 850° C.
A method is also preferred wherein the storage of the carbon dioxide and the subsequent releasing take place in the same temperature range and in the same reactor.
A method is also preferred wherein the enthalpy released during carbon dioxide absorption or during storage, respectively, causes the temperature increase and is thereby stored in the material which remains inert.
A method is also preferred wherein the stored heat is reused after the pressure reduction for the releasing of the carbon dioxide.
The present invention is explained in more detail with the accompanying drawings. It shows:
The carbon dioxide reacts according to the chemical equation CaO+CO2—>CaCO3 to limestone (CaCO3). In
The CO2 must be expelled again from the limestone formed in accordance with CaCO3—>CaO+CO2. For this so-called calcination, the equilibrium pressure must be higher than the partial pressure. In the case that it is intended to generate pure CO2 of one bar (ambient pressure), the temperature of the particles must therefore be above 910° C., as this is the temperature for the equilibrium pressure of 1 bar. The calcination is endothermic, so heat is required namely at a temperature level above 910° C.
With the process according to the invention and the solids reactor, carbon dioxide can be separated from combustion gases with considerably less energy than with the existing processes of the art. The separation of carbon dioxide from the exhaust gases during energy generation with fossil fuels and subsequent underground storage or use in other processes is seen worldwide as an indispensable component in minimizing global warming. Due to the very low energy requirements of the CO2 separation, the reactor is suitable for the worldwide implementation of CO2 sequestration. In principle, the reactor can be installed behind all power plants and industrial plants such as cement and lime plants (responsible for 5% of the CO2 emissions worldwide).
The aim of the method according to the invention is to reuse the reaction enthalpy released during carbonization directly in a reactor for the endothermic calcination. Therefore, there are appropriate materials in the reactor that store the heat. The exothermic and endothermic reaction enthalpies are of the same size. This eliminates both the annoying use of waste heat from carbonization and the laborious energy generation of calcination. Since, according to the second law of thermodynamics, heat can only flow from a higher to a lower temperature, the carbonization (CaO+CO2→CaCO3) must take place at a higher temperature level than the endothermic calcination (CaCO3→CaO+CO2)
The objects of the present invention have the following features and advantages:
In a particularly preferred embodiment of the present invention, lumpy limestones or dolomitic stones in the cm range are in the reactor. The area close to the surface absorbs the carbon dioxide (marked in
Dolomitic stones are preferred as stones. On the one hand, the inert MgO fraction serves as a storage mass; on the other hand, the MgO fraction prevents the CaO fraction from sintering, so that many cycles can be carried out without the so-called dead burning of the lime occurring. In preliminary tests, over 500 cycles were carried out without a decrease in the absorption capacity taking place. In previous processes with particles in the μm range, the original absorption capacity had dropped to about 10% after 10 cycles.
After the pressure reduction for the calcination, the endothermic reaction enthalpy is then covered by the stored, latent enthalpy and the stones cool down again, as shown in
According to the invention it is particularly advantageous that the stones used according to the invention in the reactor have a size in the cm range. This ensures that at the loading of the stones with carbon dioxide, which increases the volume of the stones, the passage of gases or fluids, respectively, is not disturbed. The size of the stones also effects that the number of cycles can be increased, since sintering is avoided. Stone sizes from 0.5 cm to 10 cm are preferred, very particularly preferably 2 cm to 5 cm.
The following embodiments explain the invention in more detail without restricting the scope of the invention.
The inventive basic idea of the method according to the invention is that the exhaust gas is compressed for the carbonization and that the subsequent calcination is carried out under low pressure. The pressure ratio must be set so that the CO2 partial pressure during carbonization is above the CO2 pressure during calcination. This principle is explained with
A solids reactor is used for the transfer of the heat from carbonization to calcination. According to
If the reactor is charged to 910° C., the exhaust gas flow is passed into another, discharged reactor (see
In
If the reactor is charged to 910° C., the exhaust gas flow is passed into another, discharged reactor, as shown in
In
The system according to the invention shown in
If the solids reactor 1 is now in state 1b of the unloading of the CO2, the CO2, which is bound in the calcium carbonate, is discharged from the outlet 2 during the cooling of the solids reactor. The CO2 is cooled in the low-pressure heat exchanger 15, then brought to ambient pressure in the compressor 16 and cooled again in the normal pressure heat exchanger 17. The heat dissipated into the heat exchangers 15 and 17 is converted into electricity in the ORC system 18, which could also be a steam turbine. This electricity is used in the system for the compressors. Pure CO2 now exhausts through outlet 19 under normal conditions. By the energetic coupling of the fluid flows a high level of energy efficiency is achieved, so that only a small amount of energy has to be introduced into the system from the outside in order to be able to carry out the respective reaction processes of carbonization and calcination.
In
The system according to the invention shown in
If the solids reactor 1 is now in state 1b of the unloading of the CO2, the CO2, which is bound in the calcium carbonate, is discharged during the cooling of the solids reactor therefrom via outlet 2. The CO2 is cooled in the low-pressure heat exchanger 15, then brought to ambient pressure in the compressor 16 and cooled again in the normal-pressure heat exchanger 17. Pure CO2 now exhausts through the outlet 19 under normal conditions. The energetic coupling of the gas streams achieves a high level of energy efficiency, so that only a small amount of energy has to be introduced from outside into the system in order to be able to carry out the corresponding reaction processes of carbonization and calcination.
In
Number | Date | Country | Kind |
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10 2019 107 440.1 | Mar 2019 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/057791 | 3/20/2020 | WO | 00 |