Solvent-based coating compositions

Abstract

A solvent-based coating composition, used in automotive original and automotive refinish coating, comprising 10-90% by weight of at least one hydroxyl-functional (meth)acrylic copolymer A) having an OH value from 80 to 200 KOH/g and a weight average molecular weight Mw from 2,500 to 30,000 and 90-10 weight.-% of at least one cross-linking agent B), which is capable of entering into a cross-linking reaction with the OH-groups of components A), wherein the % by weight of component A) and B) add up to 100 weight.-%, wherein the hydroxyl-functional (meth)acrylic copolymer A) is obtained by reacting a group of components, comprising a) 15-50% by weight of at least one hydroxy functional free-radically copolymerizable olefinically unsaturated monomer,b) 30-80% by weight of at least one non-hydroxy functional polymerisable unsaturated monomer and5-40% by weight of at least one lactone compound, andwherein the hydroxy-functional (meth)acrylic copolymer A) is prepared by reacting monomers a), b) and c) in a skew feed polymerization process, with at least two feed streams.

Description

Claims

1. A solvent-based coating composition having a resin solids, said resin solids comprising A) 10-90% by weight of at least one hydroxyl-functional (meth)acrylic copolymer andB) 90-10 weight.-% of at least one cross-linking agent which is capable of entering into a cross-linking reaction with the OH-groups of components A), wherein the % by weight of component A) and B) add up to 100 weight.-%,wherein the hydroxyl-functional (meth)acrylic copolymer A) is obtained by reacting a group of components, comprisinga) 15-50% by weight of at least one hydroxy functional free-radically copolymerizable olefinically unsaturated monomer,b) 30-80% by weight of at least one non-hydroxy functional polymerisable unsaturated monomer andc) 5-40% by weight of at least one lactone compound, wherein the % by weight of components a), b) and c) add up to 100% by weight, andwherein the hydroxy-functional (meth)acrylic copolymer A) is prepared by reacting monomers a), b) and c) in a skew feed polymerization process, with at least two feed streams,wherein in a first stage a monomer mixture I) comprising 30-40% by weight of monomers a), 40-70% by weight of monomers b) and 10-30% by weight of compounds c) is reacted, wherein the % by weight of components a), b) and c) are based on the entire amount of monomer mixture I) used in the first stage add up to 100% by weight,and wherein in a second stage a monomer mixture II) comprising 30-50% by weight of monomers a) and 40-70% by weight of monomers b), wherein the % by weight of components a) and b) are based on the entire amount of monomer mixture II) used in the second stage add up to 100 weight.-%, is polymerized in presence of the copolymer obtained in the first stage.

2. The coating composition according to claim 1, wherein the hydroxy-functional (meth)acrylic copolymer A) comprises 30-40% by weight of component a), 40-70% by weight of component b) and 10-30% by weight of component c), wherein the % by weight of components a), b) and c) add up to 100 weight.-%,

3. The coating composition according to claim 1, wherein the hydroxy-functional (meth)acrylic copolymer A) has an OH value from 80 to 200 KOH/g and a weight average molecular weight Mw from 2,500 to 30,000.

4. The coating compositions according to claim 1, wherein the hydroxy-functional (meth)acrylic copolymer A) has an OH value from 150-190 mg KOH/g, a weight average molecular weight Mw from 3,000 to 20,000.

5. The coating compositions according to claim 1, wherein the hydroxy-functional (meth)acrylic copolymer obtained in the first stage has an OH value from 100-170 mg KOH/g, a weight average molecular weight Mw from 2,500 to 25,000 and a glass transition temperature Tg from −20° C. to 40° C.

6. The coating compositions according to claim 1, wherein the hydroxy-functional (meth)acrylic copolymer obtained in the second stage has an OH value from 130-190 mg KOH/g, a weight average molecular weight Mw from 2,500 to 20,000 and a glass transition temperature Tg from 20° C. to 80° C.

7. The coating compositions according to claim 1, wherein component b) comprises b1) at least one alkyl ester of an olefinically unsaturated carboxylic acid with 2-12 C atoms in the alkyl residue,b2) of at least one vinylaromatic olefinically unsaturated monomer,b3) of at least unsaturated acid functional monomer andb4) of at least one other polymerisable unsaturated monomer which is different from components b1) to b3).

8. The coating compositions according to claim 7, wherein component b) consist of 10-90% by weight of component b1), 0-50% by weight of component b2), 0-10% by weight of component b3) and 0-30% by weight of component b4), wherein the % by weight of components b1) to b4) add up to 100% by weight.

9. The coating compositions according to claim 7, wherein component b) consist of 20-80% by weight of component b1), 10-40% by weight of component b2), 2-6% by weight of component b3) and 0-20% by weight of component b4), wherein the % by weight of components b1) to b4) add up to 100% by weight.

10. The coating composition according to claim 1, in which component c) is epsilon-caprolacton.

11. A process which comprises applying a multi-layer coating on a substrate using a coating composition according to claim 1 and curing said coating.

12. A process for multi-layer coating of substrates by applying a top coat layer to a substrate pre-coated with one or more coating layers, wherein the top coat layer composed of a color- and/or special effect-imparting base coat coating compound and a clear coat coating compound is applied, and wherein the clear coating layer is composed of a coating composition according to claim 1.

13. A process for multi-layer coating of substrates by applying a top coat layer to a substrate pre-coated with one or more coating layers, wherein the top coat layer composed of a pigmented one-layer top coat coating compound is applied, and wherein the pigmented one-layer top coat coating layers is composed of a coating composition according to claim 1.

14. The process according to claim 11, wherein the substrates are selected from the group consisting of automotive bodies and automotive body parts.