SOLVENT COMPOSITION FOR CARBON DIOXIDE RECOVERY

Abstract
The present disclosure provides for a solvent composition for recovery of carbon dioxide from gaseous mixture, comprising diethanolamine, piperazine or its derivative, alkali salt, optionally along with cupric carbonate. The disclosure relates to improved solvent formulations that utilizes less energy and increased carbon capture efficiency. The disclosure also addresses the high CO2 loading capacity and energy requirement over the existing carbon dioxide capture solvent.
Description
TECHNICAL FIELD

The present disclosure relates to a solvent composition for recovering carbon dioxide from gaseous mixture. More particularly, the disclosure relates to improved solvent formulations that utilizes less energy and increased carbon capture efficiency. The disclosure also addresses the high CO2 loading capacity and energy requirement over the existing carbon dioxide capture solvent.


BACKGROUND

Carbon dioxide (CO2) is a major Greenhouse gas responsible for global warming, and hence, much effort is being put on the development of technologies for its capture from process gas streams (e.g., flue gas, natural gas, coke oven gas and refinery off-gas).


Carbon dioxide is emitted in large quantities from large stationary sources. The largest single sources of carbon dioxide are conventional coal-fired power plants. Technology developed for such sources should also be applicable to CO2. capture from gas and oil fired boilers, combined cycle power plants, coal gasification, and hydrogen plants. Absorption/stripping are primarily a tail-end technology and are therefore suitable for both existing and new boilers. The use of absorption and stripping processes for recovery of the carbon dioxide from the gaseous mixture is known in the art. The conventional carbon capture process consists of an absorber column, a stripper column and compression unit. Gaseous mixture enters the absorber where it comes in contact with the solvent. The rich stream leaving the absorber has carbon dioxide trapped in solvent composition. The captured carbon dioxide is stripped in the stripper column with the help of steam energy provided by the reboiler. The overhead stream from the stripper is condensed and the condensate is passed back to the stripper while the gaseous stream, rich in carbon dioxide is compressed and sent for the suitable applications.


The major drawback of conventional carbon capture system is that the high energy is needed to strip the carbon dioxide from the rich solvent. Steam of higher pressure is required to strip the carbon dioxide and thus stripper reboiler and compressor account for major derating of the industrial unit.


Further, a number of different CO2 separation technologies are available, absorption performed with chemical solvents representing the most feasible option. In such operations, alkanolamine-based absorbents and their blends are extensively applied. Industrially important alkanolamines for CO2 removal are the primary amine, the secondary amine and the tertiary amine. The invention addresses the high CO2 loading capacity and energy requirement over the existing carbon dioxide capture solvent. The disadvantage with the conventional solvent is that the system requires more energy.


Conventional solvent has several disadvantages with the treating gaseous mixture such as chemical degradation, thermal degradation and corrosivity.


In light of foregoing discussion, it is necessary to develop a system which consumes less energy for recovering the carbon dioxide from the gaseous mixture. And also to provide an improved solvent formulations that seek to overcome the obstacles associated with the conventional solvent system and reduce the energy requirement in the whole capture process.


SUMMARY OF THE DISCLOSURE

An embodiment of the present disclosure relates to a solvent composition for recovery of carbon dioxide from gaseous mixture, comprising diethanolamine, piperazine or its derivative, alkali salt, optionally along with cupric carbonate.


In an embodiment of the disclosure, the amine is selected from group comprising Monoethanolamine (MEA), Diethanolamine (DEA), Triethanolamine (TEA), Dimethylethanolamine (DMEA), N-methyldiethanolamine (MDEA), Monomethylethanolamine (MMEA), 2-(2-aminoethoxy)ethanol, Aminoethylethanolamine (AEEA), Ethylenediamine (EDA), Diethylenetriamine (DETA), Triethylenetetramine (TETA), Tetraethylenepentamine (TEPA), 2-amino-2methyl-1 -proponal (AMP), 2-(ethyamino)-ethanol (EAE), 2-(methylamino)-ethanol (MAE), 2-(diethylamino)-ethanol (DEAE), diethanolamine (DEA), diisopropanolamine (DIPA), methylaminopropylamine (MAPA), 3-aminopropanol (AP), 2,2-dimethyl-1,3-propanediamine (DMPDA), 3-amino-1-cyclohexylaminopropane (ACHP), diglycolamine (DGA), 1-amino-2-propanol (MIPA), 2-methyl-methanolamine (MMEA) or any combinations thereof, preferably N-methyl diethanolamine, at concentration ranging from about 10 wt % to about 50 wt %.


In an embodiment of the disclosure, the piperazine derivative is selected from group comprising N-aminoethylpiperazine (AEP), N-methylpiperazine, 2-methylpiperazine, 1-ethylpiperazine, 1-(2-hydroxyethyl)piperazine, 1,4-dimethylpiperazine or any combinations thereof, preferably piperazine, at concentration ranging from about 0.5 wt % to about 50 wt % or N-methyl piperazine at concentration ranging from about 0.5 wt % to about 50 wt %.


In an embodiment of the disclosure, the alkali salt is selected from a group comprising potassium carbonate, sodium carbonate salt, lithium carbonate, a bicarbonate salt, a bisulfide salt, hydroxide salt or any combination thereof, preferably potassium carbonate and a bicarbonate salt, at concentration ranging from about 2 wt % to about 25 wt %.


In an embodiment of the disclosure, the cupric carbonate is at concentration ranging from about 50 ppm to 300 ppm.





BRIEF DESCRIPTION OF ACCOMPANYING FIGURES

In order that the disclosure may be readily understood and put into practical effect, reference will now be made to exemplary embodiments as illustrated with reference to the accompanying figures. The figure together with a detailed description below, are incorporated in and form part of the specification, and serve to further illustrate the embodiments and explain various principles and advantages, in accordance with the present disclosure where:



FIG. 1 shows experimental set-up for stirred cell reactor.



FIG. 2 shows experimental set up for Vapor liquid Equilibrium



FIG. 3 shows experimental results and Model predicted equilibrium partial pressure of CO2 above aqueous 20 wt % K2CO3 solution at different temperatures.



FIG. 4 shows experimental results and Model predicted equilibrium partial pressure of CO2 above aqueous 30 wt % K2CO3 solution at different temperatures.



FIG. 5 shows Equilibrium partial pressure of CO2 over aqueous mixtures of (MDEA+PZ).



FIG. 6 shows ENRTL model predicted equilibrium CO2 partial pressure over (4.081 m MDEA+0.653 m K2CO3+0.147 m KHCO3+0.408 m PZ) in the temperature range of (313-333) K.



FIG. 7 shows ENRTL model predicted activity coefficients of species in liquid phase of a (4.081 m MDEA+0.653 m K2CO3+0.147 m KHCO3+0.408 m PZ) solvent loaded with CO2 at 313 K.



FIG. 8 shows ENRTL model predicted equilibrium liquid phase concentration of different species of a (4.081 m MDEA+0.653 m K2CO3+0.147 m KHCO3+0.408 m PZ) solvent loaded with CO2 at 323 K.



FIG. 9 shows ENRTL model predicted pH of a (4.081 m MDEA+0.653 m K2CO3+0.147 m KHCO3+0.408 m PZ) solvent loaded with CO2 at different temperatures.



FIG. 10 shows ENRTL model predicted equilibrium amine partial pressure (amine volatility) of a (4.081 m MDEA+0.653 m K2CO3+0.147 m KHCO3+0.408 m PZ) solvent loaded with CO2 at different temperatures.



FIG. 11 shows ENRTL model predicted specific heat of the mixture of a (4.081 m MDEA+0.653 m K2CO3+0.147 m KHCO3+0.408 m PZ) solvent loaded with CO2 at different temperatures.



FIG. 12 shows ENRTL model predicted equilibrium liquid phase concentration (mol/kg water) of different species of a (4.081 m MDEA+0.653 m K2CO3+0.147 m KHCO3+0.408 m PZ) solvent loaded with CO2 at 323 K.



FIG. 13 shows differential Heat of Absorption (−ΔHabs) vs loading of APBS1 Solvent.



FIG. 14 shows differential Heat of Absorption (−ΔHabs) vs loading (between 0.2 to 0.6) of APBS1 Solvent.



FIG. 15 shows equilibrium CO2 partial pressure over MDEA-MPZ-K2CO3—KHCO3—H2O blend at temperature 25 ° C.



FIG. 16 shows literature Comparison with (CO2+MDEA) and (CO2+MDEA-MPZ-K2CO3—KHCO3).



FIG. 17 shows a process flow diagram of conventional carbon capture system.





DETAILED DESCRIPTION OF THE DISCLOSURE

The proposed solvent mixture provides faster CO2 absorption rates and greater capacity for CO2 and exhibit lower heat of CO2 desorption. The lower heat of CO2 desorption decreases the reboiler steam requirements. The faster absorption kinetics creates richer solutions given the same absorber capital costs. The proposed solvent mixture composition has 10 wt % to 50 wt % N-methyldiethanolamine, 0.5% to 50 wt % piperazine or its derivatives, 2 wt % to 25 wt % alkali salts and optionally with cupric carbonate.


In the present disclosure, kinetics of the CO2 reaction with MDEA +piperazine (PZ)+K2CO3+KHCO3+H2O mixture is investigated. Besides, PZ is replaced by another promoter, viz. N-methyl piperazine (MPZ) and the reaction kinetics is investigated using the formulated aqueous solution, viz. MDEA+MPZ+K2CO3+KHCO3+H2O. Due to its tertiary amine characteristics, MDEA has high CO2 removal capacity. Although potassium carbonate has low reactivity with CO2, it has low regeneration cost. PZ and MPZ, which is a cyclic diamine, are used as a promoter.


In an embodiment of the present disclosure, the technology of the instant Application is further elaborated with the help of following examples. However, the examples should not be construed to limit the scope of the disclosure.


ABBREVIATIONS USED


















MDEA
N-methyldiethanolamine



MPZ
n-Methyl Piperazine



PZ
Piperazine



APBS
Amine promoted buffer solvent



K2CO3
Potassium carbonate



KHCO3
Potassium bicarbonate



VLE
Vapor liquid equilibrium



ρ
Density



M
Viscosity



DCO2
Diffusivity



HCO2
Solubility



kobs
Observed rate constant



αco2
Loading



PCO2
Partial pressure of carbon dioxide



ΔHabs
Heat of absorption










EXAMPLE 1
Characterization of the Solvent System

The conventional CO2 capture solvents has several disadvantages with the treating flue gas such as chemical degradation, thermal degradation, corrosivity, high capital and operating expenditure. This invention relates the improved solvent formulations that seek to overcome the obstacles associated with the conventional solvent system. The solvent formulation refers to a mixture of solvent with specific concentration for each component. The proposed solvent mixture provides faster CO2 absorption rates, greater capacity for CO2 and exhibit lower heat of CO2 desorption. The lower heat of CO2 desorption can decrease the reboiler steam requirements. The faster absorption kinetics can create richer solutions given the same absorber capital costs.


Experimental Setup for Stirred Cell Reactor


A glass stirred cell reactor with a plane, horizontal gas-liquid interface was used for the absorption studies (see FIG. 1). The main advantage of the stirred cell is that the rates of absorption can be measured using a liquid with a single, known composition. This easy-to-use experimental device (inner diameter 97 mm, height 187 mm) is operated batch wise. The total volume of the reactor is 1.45 dm3 and the interfacial surface area is 7.5×10−3 m2. The reactor is equipped with a flange made of stainless steel. A pressure transducer (Trans Instruments, UK, 0-1 bar), mounted on this flange and coupled with a data acquisition system, enabled measurement of the total pressure inside the reactor, the uncertainty in this measurement being ±1 mbar. The reactor is also equipped with inlet and outlet ports for the gas and liquid phases. The entire assembly is proven to have no leak. The setup is supplied by a variable speed magnetic drive. The gas and liquid are stirred by two impellers, mounted on the same shaft. The speed of stirring could be adjusted to the desired value with an accuracy of ±1 rpm. The impeller speed during kinetic measurements is limited to 60 rpm, in order to ensure that the gas-liquid interface is undisturbed. The reactor is immersed in a water bath to guarantee isothermal conditions. The temperature is adjusted to the desired value with an accuracy of ±0.1 K. The solute gas passed through a coil, also kept in the water bath, before being charged inside the reactor.


Experimental Procedure on Stirred Cell Reactor


In each experiment, the reactor is charged with 0.4 dm3 of the absorbent. The gas inside the reactor is then purged with N2 to ensure an inert atmosphere. Thereafter, N2 is released through the gas outlet port. All the lines are closed and the reactor content attained the desired temperature. CO2 from the gas cylinder is then charged inside the reactor, this being considered as the starting point for the reaction. The reactor content is stirred at the desired speed of agitation. The decrease in system pressure due to reaction is monitored by the pressure transducer and the “PCO2 vs. t” data are recorded during 30 seconds using the data acquisition system. These data are plotted for the time interval between t=5 s and t=25 s and fitted to a third degree polynomial using the least-square regression. The absorption rates are calculated from the values of the slope −dPCO2/dt. This measurement method based on the fall-in-pressure technique enabled a simple and straightforward estimation of the absorption rates. Further, no analysis of the liquid phase is required and the pressure decrease is the only factor necessary for the evaluation of the kinetic parameters. In the range of agitation speeds studied, the mass transfer rate is independent of the gas-side mass transfer coefficient, kG. Therefore, the CO2 absorption process is liquid-phase-controlled. The stirred-cell reactor is also used for measuring N2O solubility in the aqueous mixtures. To measure solubility, the reactor content is stirred at high agitation speed (˜1000 rpm) for 6 h to ensure that equilibrium is attained. Using the recorded values of the initial and final pressure, the solubility is determined. The reproducibility of results is checked and the error in all experimental measurements is found to be less than 3%.


The density and viscosity of the aqueous blend comprising MDEA, K2CO3,KHCO3, promoter (viz. piperazine and N-methyl piperazine) are measured at 298, 303 and 308 K using a commercial densitometer and Ostwald viscometer, respectively. From viscosity measurements, the values of the N2O diffusivity in the activated solutions by using the modified Stokes-Einstein correlation:





(DN2Oμ0.80)Amine=const=(DN2Oμ0.80)Water


The values of DCO2 solutions are found using the N2O analogy. It states that, at any given temperature, the ratio of the diffusivities of N2O and CO2 in amine solution is equal to that ratio in water.








(


D


N
2


O



D

CO
2



)

Amine

=


(


D


N
2


O



D

CO
2



)

Water





N2O solubility in amine blends is estimated. The CO2 solubility in solution is estimated using the N2O analogy as follows:








(


H


N
2


O



H

CO
2



)

Amine

=


(


H


N
2


O



H

CO
2



)

Water





Formulae Used for Diffusivity (m2/s) Measurement:







D


N
2


O


=

5.07
×

10

-
6




exp


(

-

2371
T


)










D

CO
2


=

2.35
×

10

-
6




exp


(

-

2119
T


)







Experimental Set-Up and Experimental Procedure for Vapor Liquid Equilibrium


The experimental set-up (FIG. 2, consisted of a gas saturator or gas bubbler, equilibrium cell and gas reservoir). The equilibrium cell, in which the gas-liquid equilibrium is allowed to attain, is fitted with magnetic stirrer to enhance the equilibrium process. Conductivity probe is inserted in equilibrium cell to ensure attained gas-liquid equilibrium. The exit of the cell is connected to a glass reservoir. The gas circulating blower is used to circulate gas in the system. It took gas from reservoir and bubbled in gas saturator. The pressure maintained in the system is practically near atmosphere. The entire assembly is placed in constant temperature bath except gas circulating blower. Since the temperatures are not widely different from ambient 303 K, the heat loss from blower to surrounding can safely be neglected. FIG. 4 shows the complete experimental set-up.


A known quantity of solvent solution is taken in an equilibrium cell. CO2 gas is injected into reservoir to get the desired partial pressure. The gas circulating blower is then started. Some CO2 would get absorbed into solvent solution. To compensate this, an additional quantity of CO2 gas is injected so that system is near atmospheric pressure. The approach to equilibrium is monitored with the help of conductivity probe. Since the reaction of CO2 with aqueous solvent solution is ionic in nature, the concentration of ionic species remains constant after reaching equilibrium. The constant reading of conductivity probe over two-three days suggests that equilibrium is achieved. At this stage, the gas composition is identical in cell as well as in gas reservoir.


The reservoir is then isolated from the system with the help of valves. A known quantity of caustic, which is in far excess, than required, is added to the reservoir with the help of a gas syringe. It is the well mixed by shaking and kept for 48 h, so that entire amount of CO2 gas is absorbed into aqueous NaOH solution. A sample is taken from the reservoir with the help of gas tight syringe and introduced into caustic solution to convert it into Na2CO3. With the help of CO2 ion-selective electrode, both samples are analyzed for carbonate, hence CO2 content is back calculated both is gas phase and in liquid phase.


EXAMPLE 2
CO2-MDEA-PZ-K2CO3—KHCO3—H2O System

Promoted amines/carbonate blends are potentially attractive solvents for CO2 capture, and may be recommended for flue gas cleaning. In the present disclosure, the CO2 reaction with MDEA+PZ+K2CO3+KHCO3+H2O mixture is investigated. Due to its tertiary amine characteristics, MDEA has high CO2 removal capacity. Although potassium bicarbonate has low reactivity with CO2, it has low regeneration cost. Piperazine (PZ), which is a cyclic diamine, is used as a promoter.


The CO2 reaction with promoted amines/carbonate blend is investigated over the ranges in temperature, 298 to 308 K and PZ concentrations, 0.15 to 0.45 M. The concentrations of MDEA, K2CO3 and KHCO3 in solution are 2.5, 0.4 and 0.09 M, respectively. In the fast reaction regime, the rate of absorption is independent of the liquid-side mass transfer coefficient and hence it should not depend on the agitation speed. Experimentally there is no change in the absorption rate, while varying the stirring speed in the range 50-90 rpm at 308 K. Hence, it can be concluded that the investigated system belongs to the fast reaction regime systems.


a) Estimation of Physical Properties for MDEA-PZ-K2CO3—KHCO3—H2O Blends


Knowledge on physical properties is essential for the estimation of reaction kinetics. The density and viscosity of the blend comprising MDEA, K2CO3, KHCO3, promoter (piperazine) and H2O are measured at 298 K, 303 K and 308 K.


MIX*=MDEA (2.5 M), KHCO3 (0.09M), K2CO3 (0.4 M) and Piperizine


Density (ρ), Viscosity (μ) and Diffusivity Data (DCO2) for MIX*:









TABLE 1







Density (ρ), Viscosity (μ) and Diffusivity Data (DCO2) for


MIX* at different Piperazine concentration, at 298, 303 and 308 K.











T
PZ Conc.
ρ
μ
DCO2 × 109


(K.)
(M)
(kg/m3)
(mPa · s)
(m2/s)





298
Mix + 0.15
1059.12
1.53
1.312



Mix + 0.25
1071.08
1.62
1.249



Mix + 0.35
1082.26
1.70
1.202



Mix + 0.45
1092.79
1.80
1.149


303
Mix + 0.15
1058.37
1.25
1.581



Mix + 0.25
1070.23
1.36
1.484



Mix + 0.35
1081.07
1.46
1.398



Mix + 0.45
1091.00
1.58
1.316


308
Mix + 0.15
1057.04
1.10
1.831



Mix + 0.25
1069.38
1.18
1.721



Mix + 0.35
1079.84
1.25
1.651



Mix + 0.45
1088.21
1.35
1.549









b) Reaction Kinetic Data for MDEA-PZ-K2CO3—KHCO3—H2O Blends


With increase in temperature & promoter concentration cause the expected increase in the values of the observed reaction rate constants.


Mix*=MDEA (2.5 M), KHCO3 (0.09M), K2CO3 (0.4 M) and Piperizine.


kobs=r/(CO2)=observed reaction rate constant (1/s).









TABLE 2







Observed reaction rate constant for Mix* at different piperazine


concentration at 298, 303 and 308 K.









T
PZ Conc.
kobs


(K)
(M)
(1/sec)












298
Mix + 0.15
4787



Mix + 0.25
11371



Mix + 0.35
15159



Mix + 0.45
16675


303
Mix + 0.15
6253



Mix + 0.25
15569



Mix + 0.35
24703



Mix + 0.45
29292


308
Mix + 0.15
9829



Mix + 0.25
19915



Mix + 0.35
23370



Mix + 0.45
36394
















TABLE 3







The effect of CO2 partial pressure on the absorption rates


into aqueous mixtures of MDEA (2.5M), PZ, K2CO3 (0.4M)


and KHCO3 (0.09M) at 298, 303 and 308 K












Temp.
CO2 pressure
PZ
R × 106



(K)
(kPa)
(M)
(kmol/(m2 s))
















298
8.57
0.15
7.32




8.16
0.25
10.8




7.05
0.35
11.2




3.37
0.45
5.71



303
6.92
0.15
5.81




8.64
0.25
11.8




6.77
0.35
12.3




12.64
0.45
25.8



308
8.1
0.15
8.84




6.03
0.25
9.84




9.08
0.35
17.0




13.04
0.45
31.6

















TABLE 4







Kinetic and thermodynamic characteristics of mixture


(MDEA = 2.5M, PZ = 0.25M, K2CO3 = 0.4M and KHCO3 = 0.09M)













CO2
R × 106





Pressure
kmol/
kobs



Temp K
kPa
(m2s)
1/s
















298
8.16
10.8
11371



303
8.64
11.8
15569



308
6.03
9.84
19915










c) Solubility Data for MDEA-PZ-K2CO3—KHCO3—H2O Blends


Knowledge on CO2 solubility in solution is essential for estimation of reaction kinetics.









TABLE 5







Solubility of CO2 in the mixture [MDEA (2.5M) + K2CO3 (0.4M) +


KHCO3 (0.0925M) + PZ] at 298, 303 and 308 K









T
PZ Conc.
HCO2 × 104


(K)
(M)
[kmol/(m3 · kPa)]





298
Mix + 0.15
3.49



Mix + 0.25
3.51



Mix + 0.35
3.65



Mix + 0.45
3.71


303
Mix + 0.15
2.76



Mix + 0.25
2.84



Mix + 0.35
2.99



Mix + 0.45
3.10


308
Mix + 0.15
2.65



Mix + 0.25
2.79



Mix + 0.35
2.96



Mix + 0.45
3.06









d) Vapour—Liquid Equilibrium Data for MDEA-PZ-K2CO3,—KHCO3—H2O Blend.


Knowledge of the equilibrium partial pressure of CO2 over alkanolamine solution is essential, particularly in the design of top portion of absorber. The CO2 slip in treated gas is mainly depends on equilibrium partial pressure. Under design of absorber will effect on production cost. Therefore, gas-liquid equilibrium data is of importance.


Electrolyte-NRTL model is developed to describe the (Vapour+Liquid) equilibria (VLE) of CO2 in aqueous (MDEA+K2CO3—KHCO3+PZ) solution. The electrolyte-NRTL model predicted different thermodynamic properties for the system (CO2+MDEA+K2CO3—KHCO3+PZ+H2O) and are presented in table 6 and 7 and from FIGS. 3-12.









TABLE 6







ENRTL model predicted solubility of CO2 in aqueous


(4.081m MDEA + 0.653 m K2CO3 + 0.147 m KHCO3 + 0.408m PZ)


in the temperature range of (313 333) K. αCO2 is defined as mole


CO2/mole amine (MDEA + K2CO3 + KHCO3 + PZ)









T = 313 K
T = 323 K
T = 333 K












αCO2
pCO2/kPa
αCO2
pCO2/kPa
αCO2
pCO2/kPa















0.134
0.084
0.134
0.138
120.519
0.229


0.153
0.248
0.153
0.417
0.153
0.698


0.172
0.426
0.172
0.738
0.172
1.263


0.191
0.616
0.191
1.095
0.191
1.913


0.210
0.817
0.210
1.487
0.210
2.650


0.229
1.034
0.229
1.920
0.229
3.480


0.248
1.271
0.248
2.402
0.248
4.418


0.267
1.535
0.267
2.944
0.267
5.484


0.286
1.833
0.286
3.561
0.285
6.700


0.304
2.173
0.304
4.265
0.304
8.091


0.323
2.563
0.323
5.074
0.323
9.685


0.342
3.014
0.342
6.005
0.342
11.512


0.361
3.536
0.361
7.077
0.361
13.605


0.380
4.141
0.380
8.312
0.380
15.998


0.399
4.841
0.399
9.732
0.399
18.729


0.418
5.653
0.418
11.363
0.418
21.835


0.438
6.444
0.438
13.149
0.437
25.360


0.458
7.630
0.456
15.155
0.456
29.347


0.477
8.724
0.478
17.576
0.475
33.846


0.496
9.968
0.495
19.576
0.493
38.908


0.514
11.289
0.517
22.249
0.512
40.591


0.532
12.785
0.532
24.627
0.531
44.958


0.552
14.691
0.552
27.615
0.550
45.219


0.570
16.457
0.570
30.966
0.569
51.407


0.589
18.204
0.589
34.303
0.588
58.312


0.606
20.393
0.608
38.427
0.607
66.015


0.625
22.558
0.626
42.507
0.626
74.611


0.645
25.631
0.645
47.547
0.645
84.212


0.664
29.524
0.664
54.145
0.664
94.951


0.683
34.015
0.683
61.637
0.683
106.988


0.701
39.216
0.701
70.171
0.701
120.519


0.720
45.265
0.720
79.928
0.720
135.786


0.739
52.336
0.739
91.139
0.739
153.088


0.758
60.657
0.758
104.096
0.758
172.797


0.777
70.526
0.777
119.177
0.777
195.384


0.796
82.344
0.796
136.879
0.796
221.442


0.815
96.653
0.815
157.856
0.815
251.720


0.834
114.210
0.834
182.984
0.834
287.167
















TABLE 7







Comparison of VLE (PCO2 Vs Loading) for different solvents at 40° C.


and at 5 kPa of CO2 partial pressure at absorber condition.













P—CO2 = 5 kPa,



Composition
Loading
T = 40 C.














H2O + MDEA
30 wt % MDEA
0.38
Mol CO2/mol Amine


H2O + MDEA +
7.9m MDEA +
0.36
Mol CO2/mol Amine


PZ
1.19 m PZ



(4M MDEA +



0.6M PZ)


PZ + H2O
3.2M PZ
0.793
Mol CO2/mol Amine


H2O + K2CO3
30 wt % K2CO3
0.45
Mol CO2/mol K2CO3



(=6.2m K+)
0.225
Mol CO2/mol K+


APBS1
MDEA = 30 wt %
0.401
Mol CO2/mol


(total 38.7 wt %)
PZ = 2.5 wt %

(Amine + K+)


or (5.48m,
K2CO3 = 5.5 wt %


Mol/kg water)
KHCO3 = 0.9 wt %









e) Heat of Absorption for MDEA-PZ-K2CO3—KHCO3—H2O Blend


The heat of absorption of CO2 into a solvent is an important parameter, since it gives magnitude of heat released during the absorption process. Besides, it represents the energy required in the regenerator to reverse the reaction and release CO2 from the solvent. The differential heat of absorption of CO2 into (4.081 m MDEA+0.653 m K2CO3+0.147 m KHCO3+0.408 m PZ) solvent is estimated from the ENRTL model based on the Clausius-Clapeyron equation:









-
Δ







H
abs


R

=




ln







P

CO
2






(

1
/
T

)








FIG. 13 and FIG. 14 shows the calculated heat of absorption for (4.081 m MDEA+0.653 m K2CO3+0.147 m KHCO3+0.408 m PZ) solvent at 323 K as a function of CO2 loading. The AHabs is estimated to be around 56 kJ/mol CO2 by taking an average value between loading 0.2 to 0.6.


EXAMPLE 3
CO2-MDEA-MPZ-K2CO3—KHCO3—H2O System

The CO2 reaction with promoted amines/carbonate blend is investigated over the ranges in temperature, 298 to 308 K, and MPZ concentrations, 0.15 to 0.45 M. The concentrations of MDEA, K2CO3 and KHCO3 in solution are 2.5, 0.4 and 0.09 M, respectively. This reaction system belongs to the fast reaction regime systems.


a) Estimation of Physical Properties for MDEA-MPZ-K2CO3—KHCO3—H2O Blends


Knowledge on physical properties is essential for the estimation of reaction kinetics. The density and viscosity of the blend comprising MDEA, K2CO3/KHCO3, promoter (methyl piperazine) and H2O were measured at 298, 303 and 308.


MIX*=MDEA (2.5 M), KHCO3 (0.09M), K2CO3 (0.4 M) and n-Methyl Piperizine









TABLE 8







Density (ρ), Viscosity (μ) and Diffusivity Data (DCO2) for MIX* at


different methyl Piperazine concentration at 298, 303 and 308 K











T
MPZ Conc.
ρ
μ
DCO2 × 109


(K)
(M)
(kg/m3)
(kg/(m · s))
(m2/s)





298
Mix + 0.15
1066.35
1.70
1.20



Mix + 0.25
1074.04
1.74
1.18



Mix + 0.35
1081.61
1.80
1.15



Mix + 0.45
1088.85
1.84
1.13


303
Mix + 0.15
1065.87
1.37
1.48



Mix + 0.25
1073.19
1.43
1.42



Mix + 0.35
1080.44
1.48
1.38



Mix + 0.45
1087.04
1.54
1.34


308
Mix + 0.15
1064.96
1.23
1.67



Mix + 0.25
1072.35
1.27
1.62



Mix + 0.35
1079.07
1.30
1.60



Mix + 0.45
1086.22
1.35
1.55









b) Reaction Kinetic Data for MDEA-MPZ-K2CO3—KHCO3—H2O Blends


With increase in temperature & promoter concentration cause the expected increase in the values of the observed reaction rate constants.









TABLE 9







CO2 absorption rates and values of the observed reaction rate constant


into aqueous mixtures of MDEA (2.5M), MPZ, K2CO3 (0.4M) and


KHCO3 (0.09M) at 298, 303 and 308 K











Temp.
CO2 pressure
MPZ
R × 106
kobs


(K)
(kPa)
(M)
(kmol/(m2 s))
(1/s)














298
9.5
0.15
8.70
8062



5.7
0.25
5.94
8508



4.7
0.35
5.72
9253



5.7
0.45
7.78
10355


303
7.9
0.15
7.72
8465



5.5
0.25
6.44
9053



5.76
0.35
7.60
9384



5.75
0.45
8.38
10556


308
5.92
0.15
4.5
9940



7.02
0.25
8.33
12385



4.3
0.35
6.22
14248



7.56
0.45
13.9
20246
















TABLE 10







Effect of MDEA concentration into aqueous mixtures of MDEA,


MPZ (0.25M), K2CO3 (0.4M) and KHCO3 (0.09M) at 303 K









MDEA
CO2 Pressure
R × 106


(M)
(kPa)
(kmol/(m2 s))





1.5
4.9
5.22


2.5
5.5
6.44


3.5
5.8
6.89









c) Solubility Data for MDEA-MPZ-K2CO3—KHCO3—H2O Blends


Solubility of CO2 in the mixture [MDEA (2.5M)+K2CO3 (0.4M)+KHCO3 (0.0925M)+MPZ]


Knowledge on CO2 solubility in solution is essential for estimation of reaction kinetics.









TABLE 11







Solubility of CO2 in the mixture [MDEA (2.5M) + K2CO3 (0.4M) +


KHCO3 (0.0925M) + M-PZ] 298, 303 and 308 K









T
MPZ Conc.
HCO2 × 104


(K)
(M)
[kmol/(m3 · kPa)]





298
Mix + 0.15
2.95



Mix + 0.15
3.30



Mix + 0.15
3.73



Mix + 0.15
3.98


303
Mix + 0.15
2.76



Mix + 0.15
3.26



Mix + 0.15
3.66



Mix + 0.15
3.87


308
Mix + 0.15
1.91



Mix + 0.15
2.67



Mix + 0.15
3.03



Mix + 0.15
3.23









d) Vapour—Liquid Equilibrium Data for MDEA-MPZ-K2CO3—KHCO3—H2O Blend


Knowledge of the equilibrium partial pressure of CO2 over alkanolamine solution is essential, particularly in the design of top portion of absorber. The CO2 slip in treated gas is mainly depends on equilibrium partial pressure. Under design of absorber will effect on production cost. Therefore, gas-liquid equilibrium data is of importance. See Table 12 and 13 and FIG. 15.









TABLE 12







Equilibrium CO2 partial pressure over MDEA-MPZ-


K2CO3—KHCO3—H2O blend. αCO2 is defined as mole CO2/mole amine


(MDEA + MPZ + KHCO3 + K2CO3) Temperature: 303 K










αMix




(mole CO2/mole
pCO2*



amine)
(kPa)







0.142
2.03



0.174
2.21



0.215
2.53



0.235
3.38



0.293
4.59



0.302
5.86



0.355
8.78










Literature Comparison with (CO2+MDEA) and (CO2+MDEA-MPZ-K2CO3—KHCO3). See table 13 and FIG. 16.











TABLE 13







Derks et al
Jou et al
Kundu et al


2010
1982
2006












αMix

αMix

αMix



(mole

(mole

(mole


CO2/mole
pCO2*
CO2/mole
pCO2*
CO2/mole
pCO2*


amine)
(kPa)
amine)
(kPa)
amine)
(kPa)















0.122
1.25
0.012
0.0132
0.22
3.7


0.213
3.24
0.0676
0.184
0.401
11


0.294
5.97
0.224
2.38
0.505
21


0.361
8.5
0.441
11.2




0.382
9.2













The obtained experimental vapour—liquid data is in good agreement with previously published research articles.


EXAMPLE 4
Efficiency of the Solvent Systems in Comparison with the Conventional Solvent System

The present example illustrates the results of solvents tested on Promax, a simulation software licensed by Bryan Research and Engineering with conventional carbon capture process configuration.


The conventional process has an absorber operating at 1 atm. The flue gas enters at 46° C. and 1 atm and comes in contact with lean solvent from the stripper. The bottom stream leaving the absorber known as rich solvent enters the cross exchanger which has a temperature approach of 5° C. and enters the stripper. The stripper operates at 100-120° C. and 2 atm for different solvents. The stream leaving from top of the stripper is cooled and condensed to remove the water present in the strip gas. Thus condenser's top stream is compressed to 2.97 atm to achieve 90% carbon dioxide recovery with 99% (% wt) purity. FIG. 17 shows a process flow diagram of conventional carbon capture system









TABLE 14







APBS Solvent Composition










Composition












Solvents
MDEA
PZ
K+
Water














APBS1
29.1
2.1
4.89
36.09


APBS2
38.25
6.75
5
50


APBS3
30
6.75
13.25
50


APBS4
50
6
15
29









The above chart shows that ABPS2, ABPS3 and APBS4 have less steam demand with respect to other solvents. The above chart shows that ABPS2, ABPS3 and ABPS4 have comparable recirculation rate to existing solvents


Results:


Following are results which are derived from simulation on above process configuration














TABLE 15








41.6 (wt %)







MDEA &
50 (% wt)
7.95 (wt %)




30 (% wt)
8.58 (wt %)
MDEA &
K+ & 3.96


Parameters
Units
MEA
PZ
5% wt PZ
(wt %) PZ




















Steam Demand
kg of steam/
1.76
1.88
1.49
4.42



kg of CO2


Lean solvent flowrate
kg/h
168.26
160.02
346.84
1013.2


Lean solvent loading
mol/mol
0.22
0.018
0.077
0.56


Rich solvent flowrate
kg/h
173.19
166.1
357.01
1023.78


Rich solvent loading
mol/mol
0.53
0.38
0.23
0.7


CO2 capture Auxiliary
W
19.47
21.35
41.62
117.76


loads


CO2 compressor
W
201.75
277.69
181.15
200.7


auxiliary loads


Total auxiliary loads
W
221.22
299.04
222.77
318.46


Cooling water duty
kW
7.15
9.02
9.3
28.66


Total steam duty
kW
11.88
12.95
10
29.8





















TABLE 16





Parameters
Units
APBS1
APBS2
APBS3
APBS4




















Steam Demand
kg of
3.76
1.41
1.3
1.16



steam/



kg of CO2


Lean solvent flowrate
kg/h
1888
301.19
297.02
277.29


Lean solvent loading
mol/mol
0.22
0.21
0.38
0.32


Rich solvent flowrate
kg/h
1899
311.53
308.08
290.43


Rich solvent loading
mol/mol
0.26
0.387
0.543
0.45


CO2 capture
W
217.07
34.09
30.46
27.06


Auxiliary loads


CO2 compressor
W
190.63
184.86
182.64
178.72


auxiliary loads


Total auxiliary loads
W
407.7
218.95
213.1
205.78


Cooling water duty
kW
25.25
8.91
8.56
8.86


Total Reboiler duty
kW
25.4
9.7
8.8
7.8









The above result is a detailed comparison of various solvents simulated on conventional system using Promax. The proposed APBS solvent shows lower steam demand in comparison to other existing solvent or combination of solvents. The steam used in reboiler in all the above cases is at 4.4 atm and 151° C. The recirculation rate i.e. lean solvent flow rate is illustrated in the above table. Due to decreased lean solvent flowrate the power requirement of pump i.e. auxiliary load is also lower for ABPS2, APBS3 and ABPS4. Thus overall power requirement for entire carbon capture and compressing of CO2 goes down. The steam demand is also less in case of APBS solvent hence the total steam duty is also less for ABPS2, APBS3 and ABPS4. The cooling water duty is higher only in APBS1 while in ABPS2, APBS3 and APBS4 is lower in comparison to other solvents.


EQUIVALENTS

With respect to the use of substantially any plural and/or singular terms herein, those having skill in the art can translate from the plural to the singular and/or from the singular to the plural as is appropriate to the context and/or application. The various singular/plural permutations may be expressly set forth herein for sake of clarity.


It will be understood by those within the art that, in general, terms used herein, and especially in the appended claims (e.g., bodies of the appended claims) are generally intended as “open” terms (e.g., the term “including” should be interpreted as “including but not limited to,” the term “having” should be interpreted as “having at least,” the term “includes” should be interpreted as “includes but is not limited to,” etc.). It will be further understood by those within the art that if a specific number of an introduced claim recitation is intended, such an intent will be explicitly recited in the claim, and in the absence of such recitation no such intent is present. For example, as an aid to understanding, the following appended claims may contain usage of the introductory phrases “at least one” and “one or more” to introduce claim recitations. However, the use of such phrases should not be construed to imply that the introduction of a claim recitation by the indefinite articles “a” or “an” limits any particular claim containing such introduced claim recitation to inventions containing only one such recitation, even when the same claim includes the introductory phrases “one or more” or “at least one” and indefinite articles such as “a” or “an” (e.g., “a” and/or “an” should typically be interpreted to mean “at least one” or “one or more”); the same holds true for the use of definite articles used to introduce claim recitations. In addition, even if a specific number of an introduced claim recitation is explicitly recited, those skilled in the art will recognize that such recitation should typically be interpreted to mean at least the recited number (e.g., the bare recitation of “two recitations,” without other modifiers, typically means at least two recitations, or two or more recitations). Furthermore, in those instances where a convention analogous to “at least one of A, B, and C, etc.” is used, in general such a construction is intended in the sense one having skill in the art would understand the convention (e.g., “a system having at least one of A, B, and C” would include but not be limited to systems that have A alone, B alone, C alone, A and B together, A and C together, B and C together, and/or A, B, and C together, etc.). In those instances where a convention analogous to “at least one of A, B, or C, etc.” is used, in general such a construction is intended in the sense one having skill in the art would understand the convention (e.g., “a system having at least one of A, B, or C” would include but not be limited to systems that have A alone, B alone, C alone, A and B together, A and C together, B and C together, and/or A, B, and C together, etc.). It will be further understood by those within the art that virtually any disjunctive word and/or phrase presenting two or more alternative terms, whether in the description, claims, or drawings, should be understood to contemplate the possibilities of including one of the terms, either of the terms, or both terms. For example, the phrase “A or B” will be understood to include the possibilities of “A” or “B” or “A and B.”


While various aspects and embodiments have been disclosed herein, other aspects and embodiments will be apparent to those skilled in the art. The various aspects and embodiments disclosed herein are for purposes of illustration and are not intended to be limiting, with the true scope and spirit being indicated by the following claims.

Claims
  • 1.-6. (canceled)
  • 7. A solvent for recovery of carbon dioxide from gaseous mixture, comprising: amine,a promoter, anda carbonate buffer,wherein the solvent contains less than about 75% by weight of water.
  • 8. The solvent as claimed in claim 1, wherein the carbonate buffer is a potassium carbonate buffer.
  • 9. The solvent as claimed in claim 1, wherein the promoter is 2% and 18% wt percent.
  • 10. The solvent as claimed in claim 1, wherein the amine is a sterically hindered amine.
  • 11. The solvent as claimed in claim 1, wherein the amine is an alkanolamine.
  • 12. The solvent as claimed in claim 1, wherein the promoter is piperazine or a piperazine derivative.
  • 13. The solvent as claimed in claim 1, wherein the promoter is a di-amine.
  • 14. The solvent as claimed in claim 5, wherein the alkanolamine is N-methyldiethanolamine (MDEA).
  • 15. The solvent as claimed in claim 1, wherein the promoter is greater than 6% by weight and buffers the solution to a pH of between about 12 and 14 in the absence of CO2.
  • 16. The solvent as claimed in claim 1, wherein the solvent has a pH of less than 12 in the presence of CO2.
  • 17. The solvent as claimed in claim 1, wherein the solvent contains less than about 65% by weight of water.
  • 18. The solvent as claimed in claim 1, wherein the amine is selected from group comprising N-methyldiethanolamine (MDEA), 2-(2-aminoethoxy)ethanol, Aminoethylethanolamine (AEEA), 2-amino-2methyl-1-proponal (AMP), 2-(ethyamino)-ethanol (EAE), 2-(methylamino)-ethanol (MAE), 2-(diethylamino)-ethanol (DEAE), diisopropanolamine (DIPA), methylaminopropylamine (MAPA), 3-aminopropanol (AP), 2,2-dimethyl-1,3-propanediamine (DMPDA), 3-amino-1-cyclohexylaminopropane (ACHP), diglycolamine (DGA), 1-amino-2-propanol (MIPA), 2-methyl-methanolamine (MMEA), diethyl ethanol amine or any combinations thereof at concentration ranging from about 10 wt % to about 40 wt %. The solvent as claimed in claim 1, wherein the promoter is selected from group comprising piperazine, N-aminoethylpiperazine (AEP), N-methylpiperazine, 2-methylpiperazine, 1-ethylpiperazine, 1-(2-hydroxyethyl) piperazine, 2,5-dimethylpiperazine , 1-Amino-4-Methyl Piperazine and any combinations thereof.
  • 19. The solvent as claimed in claim 1, wherein the carbonate buffer is selected from a group comprising potassium carbonate, sodium carbonate salt, lithium carbonate, a carbonate salt, a bisulfide salt, hydroxide salt and any combination thereof.
  • 20. The solvent as claimed in claim 1, wherein the amine has concentration between about 10 wt % and 40 wt %.
  • 21. A method for removing CO2 from a stream, comprising the steps of: (a) contacting the stream with a solvent having components amine, promoter, and a carbonate buffer, wherein the solvent contains less than about 75% by weight of water,(a) allowing the solvent to absorb CO2 at a temperature, and(b) regenerating the solvent from heating the solvent greater than 80 C, wherein the stream has a temperature between 40 C to 65 C, and the regeneration is under a pressure between about 0.01 and 10 bar.
  • 22. The method as claimed in claim 15, wherein the amine is hindered amine.
  • 23. The method as claimed in claim 15, wherein the solvent has a temperature between about 30 0 C and 140 0 C.
  • 24. The method as claimed in claim 15, wherein the absorption is under a pressure between about 1 and 30 bar.
  • 25. The method as claimed in claim 15, wherein the solvent is regenerated at a temperature between 80 0 C and 140 0 C.
  • 26. A process for dissolving carbon dioxide in a solvent, comprising: (a) providing a stripper having an upper section and a bottom section,(b) supplying the solvent to the upper section and the bottom section, wherein the bottom section is supplied more of the solvent then the upper section,(c) heating the solvent to the upper section using the heat contained in carbon dioxide liberated from the bottom section of the stripper and the bottom section, and(d) providing solvent filter for removing the degraded solvents from the solvent.
Priority Claims (1)
Number Date Country Kind
2238/DEL/2010 Sep 2010 IN national
PCT Information
Filing Document Filing Date Country Kind 371c Date
PCT/IB11/54062 9/16/2011 WO 00 3/5/2013