Patent Application
20160122198
The invention relates to a process for forming nanosized two dimensional materials and the materials produced by the process.
Two-dimensional (2D) materials have attracted great attention in the past decade. Although grapheme is by far the most intensively studied 2D material, considerable interest has focused on transition metal dichalcogenides, especially molybdenum disulfide, because of many potential applications, including as catalysts, energy storage materials, electrode materials and in electronic devices. However, one of the biggest challenges with the prior art is how to efficiently prepare 2D materials in large amounts with a safe and environmentally method.
It is known in the art that chemical Li intercalation with n-butyllithium (n-Bu-Li) can exfoliate layered compounds and produce 2D nanosheets. However, the use of this material requires a time consuming procedure. Further, n-Bu-Li is a dangerous chemical which is very sensitive to ambient conditions and is pyrophoric.
There is therefore a need in the art for an improved process of forming 2D materials such as nano-sheets or nano-sized materials that does not utilize pyrophoric materials in the process. There is a further need in the art for a process that is not time consuming and may produce large quantities of materials in an environmentally safe manner.
In one aspect there is disclosed a process of forming two dimensional nano-materials that includes the steps of: providing a bulk two dimensional material; providing lithium iodide; suspending the lithium iodide and bulk two dimensional material in a solvent forming a solution; and initiating a solvent thermal reaction forming a lithiated bulk two dimensional material.
In another aspect there is disclosed a process of forming two dimensional nano-materials that includes the steps of: providing a bulk two dimensional material; providing lithium iodide; suspending the lithium iodide and bulk two dimensional material in a solvent forming a solution; initiating a solvent thermal reaction forming a lithiated bulk two dimensional material; and exfoliating the lithiated bulk two dimensional material after the solvent thermal reaction forming a two dimensional layered material.
In a further aspect there is disclosed a process of forming two dimensional nano-materials that includes the steps of: providing a bulk two dimensional material; providing lithium iodide; suspending the lithium iodide and bulk two dimensional material in a solvent forming a solution; initiating a solvent thermal reaction and reacting at a temperature of from 150 to 250 degrees ° C. forming a lithiated bulk two dimensional material; and exfoliating the lithiated bulk two dimensional material after the solvent thermal reaction forming a two dimensional layered material.
Two-dimensional (2D) materials such as transition metal dichalcogenides including molybdenum disulfide (MoS2) may be utilized in many applications such as catalysts, energy storage materials, electrode materials and in electronic devices. Processes for forming such materials often require the use of volatile materials that require complicated reaction mechanisms and require a long reaction time. One such material utilized in the prior art for the formation of two-dimensional (2D) materials includes n-Bu-Li which is very sensitive to ambient conditions and is pyrophoric.
Lithium iodide (LiI) is very stable in air and is not pyrophoric. However the Li intercalation reaction using LiI is too slow to be detected at room temperature. In order to accelerate the reaction between LiI and a 2D bulk material, such as MoS2, a high temperature solvent thermal reaction may be utilized. The solvent thermal reaction may be a microwave assisted solvent thermal reaction. The reaction can be described as below:
2LiI+MoS2→2LiMoS2+I2
The process can be monitored by measuring the concentration of I2 in a solvent such as hexane.
In one aspect there is disclosed a process of forming two dimensional nano-materials that includes the steps of: providing a bulk two dimensional material; providing lithium iodide; suspending the lithium iodide and bulk two dimensional material in a solvent forming a solution; and initiating a solvent thermal reaction forming a lithiated bulk two dimensional material.
The bulk 2D material may include transition metal dichalcogenides including molybdenum disulfide (MoS2). Various solvents may be utilized in the process including hexane.
In one aspect, the solvent thermal reaction may be a microwave assisted process where the solution is exposed to a source of microwave energy for a specified period of time to raise the temperature of the solution to a desired temperature range. In one aspect, the solution may be exposed to microwave energy from 5 to 20 minutes. The temperature may be elevated to a temperature of from 150 to 250 degrees C. In one aspect, the reaction temperature may be around 200 degrees C. The lithiated bulk two dimensional material may be cooled and filtered following the solvent thermal reaction.
Following lithiation, the process may include exfoliating the lithiated bulk two dimensional material. The exfoliation step may include immersing the lithiated bulk two dimensional material in hot water wherein lithium reacts with the water forming lithium hydroxide and hydrogen gas forming an 2D nano-material, such as a 2D nano-sheet. The process may further include the step of centrifuging the exfoliated lithiated two dimensional material to separate the material from the water.
MoS2 nano-sheets were prepared according to the following procedure. 15 ml of anhydrous hexane was placed in a 30-ml quartz tube. 0.1 g MoS2 and 0.166 G LiI were suspended in the hexane. The solution was placed in an Anton Paar microwave reactor and the solution was subjected to a solvent thermal reaction at various conditions as detailed in the Table below.
After reaction, the mixture of lithiated MoS2 and residue LiI were recovered by filtration. The reaction between MoS2 and LiI was monitored by determining the concentration of I2 in Hexane through UV-Vis spectrum analysis. The lithiated MoS2 was immersed in hot water to exfoliate the lithiated MoS2 and remove LiI impurity. The exfoliated MoS2 was recovered by centrifugation,
Referring to
Referring to
As stated above, the lithiated MoS2 was exfoliated in hot water. The liquid exfoliation mechanism includes lithiated MoS2 that contains metallic Li which can react with water to form LiOH and produce H2 gas. In the testing, bubbles were observed. The generated H2 gas pushes the layers further apart.
Referring to
The Raman frequencies of in-plane E2g and out-of plane A1g modes can be used as reliable and convenient features to identify the number of layers in atomically thin MoS2 nano-sheets. The obtained monolayer and few-layer MoS2 nano-sheets at 0 (bulk) and exfoliated were characterized using Raman spectroscopy, as shown in
Referring to
The invention is not restricted to the illustrative examples described above. Examples described are not intended to limit the scope of the invention. Changes therein, other combinations of elements, and other uses will occur to those skilled in the art. The scope of the invention is defined by the scope of the claims.
