The present invention relates to a sonotrode, in particular to a sonotrode for sealing an opening device onto a hole of the packaging material of a sleeve destined to form a sealed package.
Many pourable food products, such as fruit juice, pasteurized or UHT (ultra-high-temperature processed) milk, wine, tomato sauce, etc., are sold in packages made of sterilized packaging material.
A typical example of this type of package is the package for liquid or pourable food products known as Tetra Rex Aseptic (registered trademark), which is made by folding and sealing laminated strip packaging material.
The packaging material has a multilayer structure substantially comprising a base layer for stiffness and strength, which may comprise a layer of fibrous material, e.g. paper, or of mineral-filled polypropylene material; and a number of layers of heat-seal plastic material, e.g. polyethylene film, covering both sides of the base layer.
In the case of aseptic packages for long-storage products, such as UHT milk, the packaging material also comprises a layer of gas- and light-barrier material, e.g. aluminium foil or ethyl vinyl alcohol (EVOH), which is superimposed on a layer of heat-seal plastic material, and is in turn covered with another layer of heat-seal plastic material forming the inner face of the package eventually contacting the food product.
According to a known forming technique, the packaging material is cut into blanks. The blanks are firstly erected to form respective open sleeves, which are sealed at their bottom ends. Afterwards, the open sleeves are filled with the pourable product through their open top ends, and top ends are then sealed, so as to complete the formation of packages.
It is also known to apply an opening device onto a respective open sleeve formed according to the previously described technique, before the filling of the sleeve with the pourable product.
In particular, the opening device comprises:
In order to apply each opening device onto the relative sleeve, it is known to use a sealing system comprising:
The anvil is movable, through the open top end of the sleeve, between:
The sonotrode substantially comprises;
The drive unit is coupled to an alternate current generator. In this way, the piezoelectric ceramic plates convert the electrical supplied voltage into a mechanical strain, which causes the oscillation of the head and, therefore, the sealing of the opening device onto the packaging material of the package.
Furthermore, sonotrode is movable, through a hole of the package, between:
The movement of the sonotrode and the anvil is synchronized with the movement of the open sleeves.
In particular, when both the sonotrode and the anvil are in the respective operative positions, the head of the sonotrode is pressed against the anvil, so as to keep the opening device in a fixed sealing position with respect to the packaging material of the sleeve surrounding the hole.
At this stage, the generator is activated, so as to seal the opening device to the packaging material of the sleeve surrounding the hole.
The Applicant has found that the correct positioning of the opening device inside the sonotrode is very critical for the efficient sealing of the opening device to the respective open sleeve.
In greater detail, the Applicant has found that in case the opening device is not properly positioned inside the sonotrode, there is the risk that the ultrasonic vibration is transferred to the cap of the opening device, instead of to the flange, thus penalizing the sealing of opening devices.
A need is felt within the industry to ensure a proper positioning of the opening device inside the sonotrode.
It is an object of the present invention to provide a sonotrode, designed to meet at least one of the above-identified requirement.
According to the present invention, there is provided a sonotrode, designed to meet at least one of the above-identified requirement, as claimed in Claim 1.
A preferred, non-limiting embodiment of the present invention will be described by way of example with reference to the accompanying drawings, in which:
Number 1 in
In greater detail, each opening device 4, 4a is applied onto a hole 3 (
Packaging material 5 is made of a heat-seal sheet material, which comprises a layer of paper material covered on both sides with layers of heat-seal plastic material, e.g. polyethylene. In the case of an aseptic package 2 for long-storage products, such as UHT milk, the packaging material comprises a layer of oxygen-barrier material, e.g. aluminium foil, which is superimposed on one or more layers of heat-seal plastic material eventually forming the inner face of package 2 contacting the food product.
Packages 2 preferably contain a pour-able food product, such as pasteurized or UHT milk, fruit juice, wine, etc.
Before the application of opening device 4, 4a, packaging material 5 is cut into blanks. The blanks are firstly erected to form sleeves 6 (
After the application of opening devices 4, 4a, sleeves 6 are filled with the pourable product through their open top ends 7, and respective top ends 7 are sealed, so as to complete the formation of corresponding packages 2.
In the embodiment shown, opening device 4, 4a (
In particular, the diameter of flange 8 is larger than the diameter of neck 9.
Opening device 4 is preferably made of polyethylene.
The diameter of hole 3 is smaller than the diameter of flange 8 and larger than the diameter of neck 9.
Once applied by unit 1, flange 8 (
Side 5a of packaging material 5 defines the inner side of package 2 and sleeve 6 whereas side 5b defines the outer side of package 2 and sleeve 6.
Unit 1 comprises (
With reference to
In the embodiment shown, column 24 extends parallel to direction Y.
Frame 26 is arranged on one side of feeding device 25 and sonotrode 81 is arranged below feeding device 25.
In greater detail, feeding device 25 comprises, for each column 24,
Each chute 36 comprises a frame, which is shaped in such a way that the lowermost opening device 4a of each column 24 faces, on one side and along direction X, a relative expelling device 37 along direction X.
Furthermore, the frame of each chute 36 is shaped, so as to firmly contain the other opening devices 4 of respective column 24 along directions X, Z and to allow the fall, under the gravity action, of opening devices 4 along direction Y.
Each expelling device 37 comprises a piston 38 which is movable parallel to direction X between a withdrawn position (
Feeding device 40 reciprocates parallel to direction Y between:
In the embodiment shown, the rest position is a lowered position along direction Y and the application position in a raised position along direction Y.
Anvils 27 are movable with respect to frame 26 along directions X, Y.
Each anvil 27 is, in particular, movable with respect to frame 26 parallel to direction X, between:
Furthermore, each anvil 27 is movable with respect to frame 26 parallel to direction Y and through top end 7 of respective sleeve 6 between:
Each anvil 27 is movable with respect to frame 26 and parallel to direction X between:
Frame 26 comprises a carrier 31, which is movable along direction Y onto a guide of frame 26.
In particular, each anvil 27 comprises:
In particular, when each anvil 27 (
Furthermore, the movement of each anvil 27 from the respective rest position to the respective loading position (and vice-versa) is synchronized with the movement of piston 38 of corresponding feeding device 37 between the respective withdrawn position and the respective extended position (and vice-versa).
In particular, when each anvil 27 (
Differently, when each anvil 27 (
Each sonotrode 81 is movable parallel to direction X and relative to frame 30 between:
In particular, the movement of each anvil 27 parallel to direction Y, X and of corresponding sonotrode 81 parallel to direction X is synchronized with the movement of feeding device 40 parallel to direction Y.
Still more precisely, when each anvil 27 moves from the respective rest position to the respective loading position (and vice-versa) and from the respective rest position to the respective intermediate position, respective sonotrode 81 is in the respective rest position and feeding device 40 is in the rest position.
Afterwards, each anvil 27 and relative sonotrode 81 reach respective operative positions simultaneously and when feeding device 40 is in the application position (
In this configuration, each anvil 27 exerts a counter-pressure on flange 8 of relative opening device 4a inserted inside hole 3, during the sealing of opening device 4a to packaging material 5 surrounding hole 3 of relative sleeve 6.
In greater detail, each sonotrode 81 comprises (
With reference to
Each sealing surface 89 contacts, when relative sonotrode 81 and corresponding anvil 27 are in the respective operative positions, side 5b of packaging material 5 so as to seal it on flange 8 of respective opening device 4a.
Sonotrode 81 comprises a cavity 90 that extends about axis B, which coincides with axis A when opening device 4a is inserted in cavity 90.
Head 86 is connected, according to a known solution, to a drive unit (not shown).
Drive unit of sonotrode 81 is formed by a stack of alternate piezoelectric ceramic plates and conductive metal sheets and is coupled to an alternate current generator. In this way, the piezoelectric ceramic plates convert the electric power supplied by the alternate current generator into a mechanical strain, which causes the oscillation of head 86 and, therefore, the sealing of flange 8 to side 5a of packaging material 5 surrounding hole 3 of relative sleeve 6.
Cavity 90 receives opening device 4, when the latter is inserted in hole 3 by receiving element 29 of relative anvil 27.
In particular, cavity 90 is bounded by a wall 92 annularly with respect to axis B and by opening 88 axially with respect to axis B and on the side of surface 89.
Advantageously, sonotrode 81 comprises a ring 91 made in elastomeric material, partially protruding inside cavity 90 and adapted to center axis A of opening device 4a on axis B of sonotrode 81.
In greater detail, ring 91 is fitted to wall 92 and protrudes inside cavity 90 from wall 92.
In particular, wall 92 and neck 9 of opening device 4 are separated, radially to axis B by a gap 100 (
Gap 100 is bounded axially between opening 89 and ring 91.
Ring 91 is radially bounded, on the side of axis B, by a wall 95 which tapers, proceeding from opening 88 towards the opposite side of side 3b of web 3, when ring 91 is not deformed.
In particular, wall 95 converges towards axis B, proceeding from opening 88 towards the opposite side of surface 89.
Ring 91 cooperates with cap 10 of opening device 4 and is adapted to center opening device 4 with respect to head 86.
When ring 91 of each sonotrode 81 is deformed (see
Ring 91 is, in the embodiment shown, made of elastomeric material, preferably a thermosetting material.
Still more preferably, ring 91 is made of cellular polyurethane elastomer commercially known as cellasto.
Ring 91 is, therefore, effective to center axis A of opening device 4, 4a with respect to axis B of opening 88 of sonotrode 81, without transferring the ultrasonic vibration to cap 10.
The operation of unit 1 is hereinafter described, with reference to only one anvil 27, only one corresponding sonotrode 81, only one corresponding opening device 4a and only one corresponding sleeve 6 and package 2.
Furthermore, the operation of unit 1 is hereinafter described starting from a condition, in which anvil 27 and sonotrode 81 are in the respective rest positions and feeding device 40 is in the rest position, as shown in
Starting from this condition, piston 38 of expelling device 37 is moved parallel to direction X and towards the extended position, while anvil 27 moves parallel to direction X and towards chute 36 (i.e. on the right side in
As a result, the lowermost opening device 4a is displaced from chute 36 inside receiving element 29 of anvil 27, which grips it by vacuum action, in the embodiment shown.
At this point, anvil 27 moves back parallel to direction X towards frame 26 up to reach again the rest position (
At this stage (
Afterwards (
When both anvil 27 and sonotrode 81 are in the respective operative positions (
Still more precisely, when both anvil 27 and sonotrode 81 are in the respective operative positions, neck 9 and cap 10 of opening device 4 enter cavity 90, cap 10 cooperates with wall 95 of ring 91, flange 8 contacts side 5a of packaging material 5 around hole 3 and sealing surface 89 contacts side 5a of packaging material 5 of package 2 (
Furthermore, cap 10 deforms wall 92 of ring 91, so as to create portion 93, 94 (
In this way, ring 91 effectively centers axis A of opening device 4 with axis B of head 86.
Finally, when neck 9 and cap 10 of opening device 4 are housed inside cavity 90 of sonotrode 81, gap 100 is created between wall 92 and cap 10 (
At this stage, sonotrode 81 is activated and head 86 oscillates, so as to seal opening device 4 to packaging material 5 of sleeve 6 around hole 3.
Once the sealing has been completed, sonotrode 81 and anvil 27 come back in respective rest position, and feeding device 40 come back in the rest position.
Subsequently, in a not shown way, top end 7 of sleeve 6—to which opening device 4a has been applied—is sealed, so as to complete the formation of package 2.
At this stage, sonotrode 81 comes back in the rest position along direction X, anvil 27 comes back in the intermediate position along direction X and in the rest position along direction Y, and the cycle re-starts again.
The advantages of unit 1 according to the present invention will be clear from the foregoing description.
In particular, ring 91 made in elastomeric material is efficient in centering opening devices 4a inside cavities 90 of respective sonotrodes 81, without transferring the ultrasonic vibration to caps 10 and, therefore, without affecting the sealing of opening devices 4a onto the packaging material 5 surrounding hole 3.
Ring 91 is conical and tapers on the opposite side of opening 88 and surface 89.
In this way, the contact area between rings 91 and relative caps 10 is particularly small.
Finally, thanks to the presence of gap 100, only surface 89 of sonotrode 81 contacts opening device 4a. Accordingly, thanks to the presence of gap 100 the mechanical oscillation of sonotrode 81 is transferred correctly to flange 8 of opening device 4a with no useless transfer to neck 7 and cap 10 of opening device 4a.
Clearly, changes may be made to sonotrode 81 without, however, departing from the protective scope defined in the accompanying Claims.
In particular, sonotrode 81 could be used for applying a pre-formed opening device 4 onto a web of packaging material which will be folded into a tube, transversally heat-sealed and transversally cut so as to form a plurality of sealed packages.
Number | Date | Country | Kind |
---|---|---|---|
14185408 | Sep 2014 | EP | regional |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2015/070584 | 9/9/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2016/041828 | 3/24/2016 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
5058360 | Yamazaki et al. | Oct 1991 | A |
5244520 | Gordon | Sep 1993 | A |
5304265 | Keeler | Apr 1994 | A |
5601669 | Moody | Feb 1997 | A |
5690764 | Dirksing | Nov 1997 | A |
Number | Date | Country |
---|---|---|
0 450 146 | Oct 1991 | EP |
S63-149283 | Sep 1988 | JP |
S63-188126 | Dec 1988 | JP |
H04-000525 | Jan 1992 | JP |
2002-127254 | May 2002 | JP |
Entry |
---|
International Search Report (PCT/ISA/220) dated Nov. 12, 2015, by the European Patent Office as the International Searching Authority for International Application No. PCT/EP2015/070584. |
Written Opinion (PCT/ISA/220) dated Nov. 12, 2015, by the European Patent Office as the International Searching Authority for International Application No. PCT/EP2015/070584. |
Number | Date | Country | |
---|---|---|---|
20170182703 A1 | Jun 2017 | US |