It is known, from production technology, for individual elements produced to be collected to form sorting units, so that the sorting units meet predetermined requirements which have to be met by characterizing features of the individual elements, for example colors or sizes.
Sorting apparatuses with a control unit and with at least one conveyor belt for sorting mixtures of individual elements in accordance with at least one characterizing feature of the individual elements are known. The sorting apparatus sorts the individual elements in accordance with a procedural instruction which is stored in the control unit and comprises selection criteria in respect of characterizing features of the individual elements.
The invention is based on a sorting apparatus for sorting mixtures of individual elements with at least one control unit, with some sorting units in which the individual elements can be sorted in accordance with at least one characterizing feature of the individual elements, and with at least one conveyor belt. A “control unit” here is intended to mean, in particular, a device which has an arithmetic unit, a memory unit and an operating program stored therein and is set up, in particular, for picking up electrical characteristics from external sensing means, and for converting these in particular digitally, and for actuating external actuators for controlling and/or regulating purposes. A “sorting unit” here is intended to mean, in particular, a collection of individual elements which, at the end of a sorting operation, meets predetermined requirements to be met by a number of individual elements and predetermined requirements to be met by a number of characterizing features. Collection to form sorting units can serve, for example, for preparing a further flow of material in a production operation or may also constitute collection to form packaging units. A “characterizing feature” here is intended to mean, in particular, a property of an individual element which clearly characterizes the individual element in respect of a predetermined sorting requirement. For example, the characterizing feature may be a color of the individual elements. For a sorting unit, it would then be possible for the predetermined requirements to be, for example, that six individual elements should be collected to form a sorting unit, that each sorting unit should have at least three of five different colors, and that, of each of the at least three colors, no more than three individual elements should be contained in each sorting unit.
It is proposed that the sorting apparatus comprises at least one buffer-storage unit, which has at least two movable storage elements and is intended for the interim storage of individual elements. By means of the buffer-storage unit, it is advantageously possible for individual elements which are not suitable for a sorting unit at a certain point in time of the sorting sequence to be stored on an interim basis until a point in time at which, in accordance with a predetermined sorting instruction, they are suitable for a sorting unit, and therefore the sorting operation can be carried out more quickly. It is advantageously possible for the size of the buffer-storage unit, given by the number of storage elements, to be adapted to the number of different characterizing features of the individual elements.
It is also proposed that the at least one buffer-storage unit has a drive unit, which is provided for displacing each of the at least two storage elements of the buffer-storage unit can be displaced to at least one defined position, as a result of which an individual element can be transported particularly quickly for sorting purposes.
It is further proposed that the sorting apparatus has at least one handling unit with at least two handling elements for handling individual elements. Each of the at least two handling elements is preferably equipped with a gripping means. The handling unit advantageously has at least two drive unit, for example electric or pneumatic motors, for moving the handling elements. It is particularly advantageous for the at least two handling elements to be coupled to one another mechanically and for the handling unit to have just one electric or pneumatic motor for moving one of the at least two handling elements, the at least one indirectly driven handling element therefore being moved as a result of the mechanical coupling. It is particularly advantageous for the handling unit to be equipped with a coupling mechanism, preferably a double-curve mechanism, which uses a single electric or pneumatic motor and guidance of the at least two handling elements, for example along a curved guide track, to convert a rotational movement of the motor into a combined lateral and vertical adjustment.
Particularly advantageously, at least one of the at least two handling elements can be gripped via a separate drive unit irrespective of a lateral and/or vertical adjustment of the at least one of the at least two handling elements.
In an advantageous embodiment, it is further proposed that the sorting apparatus has at least one handling unit, which is provided for transporting the individual elements between the at least one conveyor belt and the at least one buffer-storage unit, as a result of which quick sorting of individual elements in sorting units can take place. An individual element can preferably be transported at a location where the distance between the at least one conveyor belt and the at least one buffer-storage unit is particularly short. The handling unit can advantageously be arranged in a fixed position, within the sorting apparatus, at such a location.
In addition, it is proposed that, at least in one degree of freedom of its movement, the drive unit of the at least one buffer-storage unit has two different movement directions. This allows an individual element to be transported particularly quickly to a defined position. A “degree of freedom of the movement” of the drive unit here is intended to mean, in particular, a translatory movement, a rotational movement and/or a combination of a translatory movement and a rotational movement.
It is also proposed that the sorting apparatus has at least two buffer-storage units, each comprising at least two movable storage elements and provided to pick up individual elements, picked up from the at least one conveyor belt, by the at least one handling unit or to supply individual elements which are to be discharged onto the at least one conveyor belt by the at least one handling unit. The at least two buffer-storage units allow quick sorting of the individual elements in sorting units. It is advantageously possible for the control unit to provide for uniform distribution of individual elements during interim storage in the at least two buffer-storage units, this making it possible to achieve flexible sorting of the individual elements in sorting units.
In an advantageous embodiment, the sorting apparatus comprises at least four buffer-storage units, each having at least two movable storage elements and each being assigned to one another in pairs, and a number of handling units equal to at least half the number of buffer-storage units. “Buffer-storage units assigned in pairs” here is intended to mean, in particular, that an individual element can be transported by means of a handling unit between the two associated buffer-storage units. Such an embodiment can achieve particularly quick and flexible sorting of the individual elements in sorting units. It is advantageously possible for occupancy positions of a sorting unit to be divided up between the at least two handling units, and therefore sorting of a sorting unit by the at least two handling units can be carried out at essentially double the speed.
The sorting apparatus particularly advantageously comprises at least two conveyor belts and at least two buffer-storage units, each having at least two movable storage elements, and a number of handling units at least equal to the number of buffer-storage units, this making it possible to provide a quick solution for sorting individual elements in sorting units. It is preferable for each buffer-storage unit to be assigned at least one handling unit. It is advantageously possible for a first conveyor belt to transport the non-sorted individual elements and for a second conveyor belt to transport the sorting units, as a result of which it is possible to set up a directed flow of material within the sorting apparatus, which can give rise to accelerated sorting.
It is further proposed that at least two of the buffer-storage units are provided to pick up only individual elements which coincide, in each case, in respect of a characterizing feature. This makes it possible to reduce displacement distances of the buffer-storage units which are necessary during sorting and to accelerate a sorting operation.
It is further proposed that the control unit is provided for displacing any storage element of the at least one buffer-storage unit, via the drive unit, over an extremely short distance to a defined position. This allows an individual element to be transported particularly quickly to a defined position and a sorting operation to be accelerated.
In addition, it is proposed that, the control unit is provided for exchanging an individual element of a sorting unit for an individual element with a different characterizing feature which complies with selection criteria stored in the control unit, from a buffer-storage unit for sorting purposes. This makes it possible to achieve quick sorting in accordance with a procedural instruction stored in the control unit. It is advantageously possible for the selection criteria which are stored in the control unit, in relation to the sorting of the individual elements, to be configured freely and modified in a flexible manner.
It is also proposed that the control unit is provided for loading an individual element with a characterizing feature which complies with selection criteria stored in the control unit, into the sorting unit from a buffer-storage unit with the highest occupancy by individual elements with this characterizing feature. “Occupancy” of a buffer-storage unit here is intended to mean, in particular, the number of individual elements with the same characterizing feature which is obtained from a standard calculation which comprises, as its component parts, at least the sum of individual elements fed to the buffer-storage units en route between a defined location of the sorting apparatus and the number of individual elements stored on an interim basis in the relevant buffer-storage unit. This makes it possible for individual elements fed to the sorting apparatus to be sorted particularly uniformly in sorting units, as a result of which stoppage of a flow of material is advantageously avoided and quick sorting of the individual elements can be carried out. The control unit advantageously carries out a check of the occupancy of all the buffer-storage units for the purpose of determining the highest occupancy, at least prior to each control instruction for transporting an individual element.
In an advantageous embodiment, the control unit is provided for exchanging an individual element of a sorting unit for an individual element with a different characterizing feature from a first buffer-storage unit, in order to increase the number of characterizing features of individual elements of a second buffer-storage unit. This makes it possible for individual elements fed to the sorting apparatus to be sorted particularly uniformly in sorting units, as a result of which stoppage of a flow of material is advantageously avoided and quick sorting of the individual elements can be carried out. The control unit advantageously carries out a check of all the buffer-storage units for the purpose of determining the number of characterizing features of each buffer-storage unit, at least prior to each control instruction for transporting an individual element.
Also proposed is a method of operating a sorting apparatus in which, once the at least one feature of an individual element has been detected by a sensing means, the control unit, for the purpose of sorting a sorting unit, carries out virtual filling of an occupancy position within the sorting unit with the individual element. “Virtual filling of an occupancy position within the sorting unit” here is intended to mean, in particular, that the control unit generates control commands for a handling unit for filling the occupancy position of an individual element, these control commands being executed as soon as the occupancy position of the sorting unit has reached the handling unit by means of the at least one conveyor belt.
Further advantages can be gathered from the following description of the drawing. The drawing illustrates exemplary embodiments of the invention. The description and the claims contain numerous features in combination. A person skilled in the art will expediently also consider the features individually and combine them into further meaningful combinations.
The sorting apparatus comprises four buffer-storage units 12a, 14a, 16a, 18a, which are provided to pick up only individual elements 20a which coincide, in each case, in respect of a characterizing feature, namely the color of the handle. By means of a first conveyor belt 26a, the non-sorted individual elements 20a can be fed to the sorting apparatus. It is essentially the case that, of each handle color, the same number of individual elements 20a is fed to the sorting apparatus. By means of a second conveyor belt 28a, the sorting units 24a can be removed from the sorting apparatus. By means of the control unit 10a, the two conveyor belts 26a, 28a can be displaced synchronously, once a pre-set period of time has elapsed, via a drive unit (not described in any more detail), by a predetermined distance in the conveying direction (illustrated by arrows in
Each of the four buffer-storage units 12a, 14a, 16a, 18a is designed as a conveyor belt of which the conveying plane, for space-saving reasons, is inclined upward in the conveying direction in relation to the infeeding conveyor belt 26a and the outgoing conveyor belt 28a and which has ten storage elements 30a, which can be moved by means of the conveyor belt and are intended for the interim storage of individual elements 20a, of which, for reasons of clarity, only two have been provided with designations in
Each of the four handling units 34a, 36a, 38a, 40a comprises in each case two handling elements 42a, 44a (
A sensing means 46a for determining a handle color of an individual element 20a guided past the sensing means 46a by the infeeding conveyor belt 26a is arranged in a fixed position at the start of the conveyor belt 26a as seen in the direction of movement. By means of the control unit 10a, the color of the individual element 20a, and the position thereof on the conveyor belt 26a, can be stored in the memory unit of the control unit, and the number of individual elements 20a of the same characterizing feature, that is to say of the same handle color, on the infeeding conveyor belt 26a between the sensing means 46a and a buffer-storage unit 12a, 14a, 16a, 18a, which is provided to pick up the individual elements 20a of this handle color, can be established, and this number, along with the number of individual elements 20a already located in storage elements 30a of this buffer-storage unit 12a, 14a, 16a, 18a, can be established as a characteristic number of this buffer-storage unit 12a, 14a, 16a, 18a.
The control unit 10a has stored in it a procedural instruction which comprises selection criteria in respect of the handle colors of the toothbrushes. For the purpose of sorting a sorting unit 24a, the control unit 10a is also provided, in order to carry out virtual filling of an occupancy position 48a within the sorting unit 24a with an individual element 20a, if this individual element complies with the selection criteria, and an order to determine the occupancy from the characteristic number of the buffer-storage unit 12a, 14a, 16a, 18a by subtracting the number of virtual filling operations carried out from the characteristic number of the buffer-storage unit 12a, 14a, 16a, 18a.
Furthermore. the control unit 10a is provided for loading an individual element 20a with a characterizing feature which complies with selection criteria stored in the control unit 10a, into a sorting unit 24a located on the outgoing conveyor belt 28a from a buffer-storage unit 12a, 14a, 16a, 18a with the highest occupancy by individual elements 20a with this characterizing feature.
At the end of the infeeding conveyor belt 26a—as seen in the movement direction—the individual elements 22a transported past the handling units 34a, 36a, 38a, 40a during sorting fall into a collecting container and are re-fed to the sorting apparatus.
For reasons of clarity, those connections between the control unit 10 and other components of the sorting apparatuses which are necessary for control purposes are illustrated in
The sorting apparatus has two buffer-storage units 12b, 14b, which are arranged opposite one another on either side of the conveyor belt 26b, and a fixed-position handling unit 34b, which is configured in the same manner as the handling unit 34a illustrated in
The two buffer units 12b, 14b each comprise twenty storage elements 30b, which can be moved by a turntable, and they are each equipped with a dedicated turntable drive unit, which, in its rotational degree of freedom, has two different movements, that is to say in the clockwise direction and in the counterclockwise direction (indicated by double arrows in
For startup of the sorting apparatus, the first individual elements 20b from the sorting units 24b are distributed alternately, by means of the handling unit 34b, between the storage elements 30b of the buffer-storage units 12b, 14b until all the storage elements 30b of the one buffer-storage unit 14b and all the storage elements 30b, with the exception of one storage element 32b, of the other buffer-storage unit 12b have been filled with individual elements 20b.
The control unit 10b is provided for displacing any storage element 30b, 32b of each of the two buffer-storage units 12b, 14b, via its drive unit, over an extremely short distance to a defined position, beneath the handling unit 34b. In addition, the control unit 10b is provided for exchanging an individual element 20b of a sorting unit 24b for an individual element 20b with a different characterizing feature, which complies with selection criteria stored in the control unit 10b, from a buffer-storage unit 12b, 14b, for sorting purposes.
In the situation which is illustrated in
The sorting apparatus according to
The control unit 10c also is provided for exchanging an individual element 20c of a sorting 24c unit for an individual element 20c with a different characterizing feature from a first buffer-storage unit 18c, in order to increase the number of characterizing features of individual elements 20c of a second buffer-storage unit 16c. Since, in the exemplary embodiment of
In the low positions 70, 72 of the two handling elements 42, 44, it is possible, independently of one another, for the gripping means 52, 54 of the handling elements 42, 44 to be caused, by the control unit 10, to grip an individual element 20, or set an individual element down, in each case.
In the first low position 70 of the two handling elements 42, 44, the gripping means 52, 54 of the latter, in the case of the sorting apparatus according to
In the case of the sorting apparatus according to
Number | Date | Country | Kind |
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102009021073.3 | May 2009 | DE | national |
This application is a U.S. national stage application of PCT/EP2010/002744 filed on May 5, 2010, and claims priority to, and incorporates by reference, German patent application No. 10 2009 021 073.3 filed on May 13, 2009.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2010/002744 | 5/5/2010 | WO | 00 | 2/29/2012 |