1. Field of the Invention
The present invention relates to sound absorbing structures using closed-cell porous media. The present invention also relates to sound chambers using sound absorbing structures.
The present application claims priority on Japanese Patent Application No. 2008-211972, the content of which is incorporated herein by reference.
2. Description of the Related Art
In generally-known sound absorbing structures using open-cell porous media (e.g. glass wools), the sound absorption increases proportionally to the particle velocity of sound waves so that it becomes high in a high frequency range but it becomes low in a low frequency range. Generating high sound absorption in a low frequency range requires sound absorbing structures having a thickness of about λ/4 (e.g. 34 cm for 250 Hz), which are difficult to be installed in a small space.
It is possible to generate a high sound absorption in a low frequency range by use of a sound absorbing structure which absorbs sound by way of a plate or membrane vibration member and its rear air cavity, wherein a laminated board having a thickness of 4 mm is equipped with a rear air cavity having a thickness of 45 mm which is filled with glass wools therein, so that the sound absorption coefficient thereof peaks at 0.6 in a low frequency of 250 Hz, for example.
Patent Document 1 discloses sound absorbing media using open-cell porous materials (or cellular porous materials), which are well known in the fields of sound absorbing technology.
Patent Document 2 discloses sound absorbing media using open-cell porous materials and closed-cell porous materials with an airflow rate of 0.1 dm3/s or more. A high airflow rate does not cause a sound pressure difference between the surface and the backside of the porous material, which in turn makes it difficult for a plate vibration member to vibrate, thus degrading a sound absorbing effect of a plate-vibration sound absorbing structure.
It is an object of the present invention to provide a sound absorbing structure using a closed-cell porous material having elasticity but not having air permeability. Specifically, the present invention aims at demonstrating a high sound absorbing effect in a low frequency range with a thin sound absorbing structure whose total thickness (i.e. the sum of the thickness of a porous material and the thickness of a rear air cavity) is about 50 mm.
A sound absorbing structure of the present invention is constituted of a vibration member composed of a closed-cell porous material, and an air cavity formed in the rear side of the vibration member.
Alternatively, the vibration member is formed by laminating an open-cell porous material with the closed-cell porous material or by laminating an air-permeable member with the closed-cell porous material.
In the above, it is preferable that an airflow rate of the closed-cell porous material be less than 0.1 dm3/s.
A sound absorbent group is formed using a plurality of sound absorbing structures, each of which is constituted of the vibration member and the air cavity.
A sound chamber is formed using at least one sound absorbing structure including the vibration member and the air cavity.
As described above, the sound absorbing structure of the present invention is a plate/film-vibration sound absorbing structure in which the air cavity formed inside the housing is closed with the vibration member composed of the closed-cell porous material, wherein it is possible to prevent the degradation of the vibration member while securing high sound absorption characteristics, thus improving the reliability in sound absorption.
These and other objects, aspects, and embodiments of the present invention will be described in more detail with reference to the following drawings.
The present invention will be described in further detail by way of examples with reference to the accompanying drawings.
The sound absorbing structure 10 is constituted of a housing 20 (serving as the base of the sound absorbing structure 10), a vibration member 30 for covering an opening 23 of the housing 20, and an air cavity 40 which is formed inside the housing 20 equipped with the vibration member 30.
The housing 20 is formed in a closed-bottom rectangular prismatic shape composed of a synthetic resin (e.g. an ABS resin), which is constituted of a base 21 and a side wall 22 as well as the opening 23. The base 21 is disposed opposite to the opening 23, while the side wall 22 is disposed to encompass the opening 23. The vibration member 30 is a squared board composed of a high polymer compound (e.g. a silicon foam, a urethane foam, a polyethylene foam, an ethylene-propylene rubber foam, etc.). The periphery of the vibration member 30 is bonded to the edge of the opening 23. Since the vibration member 30 is fixed upon the opening 23 of the housing 20, a tightly-closed air cavity 40 is formed inside the sound absorbing structure 10 (or in the rear side of the vibration member 30).
The vibration member 30 is not necessarily formed in a plate (or board) shape but is formed in a film (or membrane) shape. In short, the present embodiment requires that the vibration member 30 be formed of any type of material which is deformable upon receiving an external force and is restorable in shape due to elasticity.
In this connection, the plate shape is defined as a thin three-dimensional shape (or a rectangular parallelepiped shape) which is reduced in thickness and is enlarged in a two-dimensional area, while the film shape (or sheet shape) is farther reduced in thickness compared to the plate shape and is restorable in shape due to tension.
The vibration member 30 is formed in a prescribed shape and of a prescribed material which is reduced in terms of a rigidity (i.e. a Young's modulus, a thickness, and a geometrical moment of inertia) and/or a mechanical impedance, i.e. 8×{(bending rigidity)×(surface density)}1/2, in comparison with the housing 20. That is, the vibration member 30 possesses elastic-vibration ability relative to the housing 20, so that the sound absorbing structure 10 demonstrates the sound absorbing operation by means of the vibration member 30.
The sound absorbing structure 10 having the above basic constitution is characterized in that the vibration member 30 is formed using a closed-cell porous material 50 shown in
In the closed-cell porous material 50 shown in
In the open-cell porous material 60 shown in
Generally speaking, the sound absorbing structure 10 serves as a spring-mass system composed of the mass of the vibration member 30 and the spring component of the air cavity 40.
A resonance frequency f [Hz] of the spring-mass system is given by equation (1) using an air density ρ0 [kg/m3], the speed of sound c0 [m/s], a density ρ [kg/m3], a thickness t [m] of the vibration member 30, and a thickness L [m] of the air cavity 40.
When the sound absorbing structure 10 includes the vibration member 30 having elasticity subjected to elastic vibration, a bending system (representing the elastic vibration) is applied to the spring-mass system.
A resonance frequency f [Hz] of a plate/film-vibrating sound absorbing structure is given by equation (2) using a one-side length “a” [m] and another-side length “b” [m] of the rectangular shape of the vibration member 30, a Poisson ratio σ [−] of the vibration member 30, and integral numbers p, q. In the field of architectural acoustics, the calculation result of the above resonance frequency f is used for architectural acoustic designs.
According to equation (2), the resonance frequency f represents the sum of the term of the spring-mass system “ρ0c02/ρtL” and the term of the bending system (i.e. the term directly subsequent to the term of the spring-mass system). According to equation (2), the spring-mass system of the vibration member 30 and the bending system representing the elastic vibration form important factors determining the sound absorbing condition for the sound absorbing structure 10.
In the sound absorbing structure 10 of the present embodiment, the vibration member 30 is subjected to elastic vibration dependent upon the difference between the external sound pressure applied to the exterior surface of the vibration member 30 and the internal sound pressure occurring inside the air cavity 40, in other words, the sound-pressure difference between the surface and the backside of the vibration member 30. Sound is absorbed in such a way that energy of sound waves reaching the sound absorbing structure 10 is consumed by way of the vibration of the vibration member 30. The vibration member 30 absorbs sound in a certain frequency range whose center frequency corresponds to the resonance frequency f according to equation (2).
The sound absorbing effect of the sound absorbing structure 10 will be described with reference to
Specifically,
In addition,
The open-cell characteristic curves A of
In addition,
Similar to the experimental results of
According to the above experimental results, the sound absorbing structure 10 including the vibration member 30 composed of the closed-cell porous material 50 is capable of absorbing sound in a low frequency range regardless of the “slim” thickness of the vibration member 30 and the air cavity 40 in total which is 50 mm or less.
Since the closed-cell porous material 50 shuts off an airflow therethrough, it is possible to prevent external air from entering into the air cavity 40 via the vibration member 30 even when the sound absorbing structure 10 is positioned in a dusty sound field or environment. That is, it is possible to prevent the air cavity 40 from being contaminated with dust or foreign matter.
Since the closed-cell porous material 50 inherently blocks air or humidity entering therein, it is possible to enhance the durability of the vibration member 30 and to thereby improve the reliability of the sound absorbing structure 10.
Since the closed-cell porous material 50 is lower in manufacturing cost than the open-cell porous material 60, it is possible to manufacture the sound absorbing structure 10 at a relatively low cost. Since it is easier to perform cutting on the closed-cell porous material 50 rather than the open-cell porous material 60, it is possible to improve the productivity. As described above, the present embodiment demonstrates various outstanding effects.
The present invention is not necessarily limited to the present embodiment, which can be modified in various ways.
The present embodiment exemplifies the sound absorbing structure 10 including the vibration member 30 composed of the closed-cell porous material 50, which can be modified in various ways.
It is possible to demonstrate the foregoing effect of the present embodiment by use of the vibration members 31 and 32. Due to the arrangement of the open-cell porous material 60 or the air-permeability member 70 on the surface of the closed-cell porous material 50, it is possible to demonstrate an additional effect that sound is easily absorbed by the material 60 or 70.
It is possible to further modify the vibration member 31 such that three or more layers of the open-cell porous material 60 are laminated on the closed-cell porous material 50. Alternatively, it is possible to further laminate the air-permeability member 70 on the open-cell porous material 60 above the closed-cell porous material 50. In short, the first variation requires that the vibration member be formed using the closed-cell porous material 50 so as to reliably shut off the airflow occurring between the air cavity 40 and the external air.
Although the relevancy between the resonance frequency of the spring-mass system and the resonance frequency of the bending system based on the elastic vibration of the plate is univocally defined by equation (2), the actual behavior of the sound absorbing structure has not been fully clarified, hence, the actual working model of the sound absorbing structure demonstrating a high sound absorption in a low frequency range has not been established.
For this reason, the present inventor performed various detailed experiments so as to determine inequality (3) regarding the relationship between a fundamental frequency fa of the bending system and a resonance frequency fb of the spring-mass system. By setting parameters to suit inequality (3), the present inventor actually verified an improvement of the sound absorption, since the fundamental vibration of the bending system cooperates with the spring component of the rear air cavity so that a relatively high amplitude of vibration occurs in a frequency band between the resonance frequency of the spring-mass system and the fundamental frequency of the bending system, i.e. (resonance frequency fa of bending system)<(peak sound-absorption frequency f)<(fundamental frequency fb of spring-mass system).
0.05≦fa/fb≦0.65 (3)
By setting parameters to suit inequality (4), it is possible to substantially make the peak sound-absorption frequency lower than the resonance frequency of the spring-mass system. Herein, the present inventor verified that the sound absorbing structure including parameters according to inequality (4) is suitable for absorbing sound in a low frequency range which is 300 Hz or less, since the fundamental frequency of the bending system is sufficiently lowered due to a low-degree elastic vibration mode.
0.05≦fa/fb≦0.40 (4)
By setting parameters to suit inequalities (3) and (4), it is possible to design the sound absorbing structure whose peak sound-absorption frequency is lowered in a low frequency range.
The present embodiment exemplifies the sound absorbing structure 10 which is constituted of the rectangular housing 20, the vibration member 30 for closing the opening 23 of the housing 20, and the air cavity 40 formed inside the housing 20. The housing 20 is not necessarily formed in a rectangular shape, which can be changed to other shapes such as a circular shape and a polygonal shape. In addition, it is possible to dispose the concentrated mass, which is an important factor for changing the vibration condition with respect to the vibration member 30, at the center of the vibration member 30.
As described above, the sound absorbing structure 10 possesses a sound absorption mechanism composed of the spring-mass system and the bending system. The present inventor performed experiments on sound absorption coefficients at resonance frequencies with various surface densities applied to the vibration member 30.
Specifically,
The simulation results of
Sound absorption coefficients peak around 700 Hz due to the resonance of the spring-mass system composed of the mass of the vibration member 30 and the spring component of the air cavity 40. The sound absorbing structure 10 absorbs sound in such a way that the sound absorption coefficient peaks at the resonance frequency of the bending system in a low frequency range, wherein the resonance frequency of the bending system gradually decreases as the surface density of the center portion of the vibration member 30 increases.
Generally speaking, the resonance frequency of the bending system is determined by the equation of motion directing the elastic vibration of the vibration member 30 and varies in inverse proportion to the surface density of the vibration member 30. The resonance frequency is greatly affected by the density of the antinode of the characteristic vibration (at which the amplitude becomes maximum). The simulation is performed by changing the surface density of the center portion with respect to the antinode region of 1×1 characteristic mode, thus causing variations of the resonance frequency of the bending system.
The simulation result clarifies that, by increasing the surface density of the center portion to be higher than the surface density of the periphery, the prescribed frequencies causing peak sound absorption coefficients are further lowered in a low frequency range. In other words, by changing the surface density of the center portion, it is possible to partially shift prescribed frequencies causing peak sound absorption coefficients to a further low frequency range or a further high frequency range.
Since the sound absorbing structure 10 is capable of shifting the prescribed frequency causing a peak sound absorption coefficient by simply changing the surface density of the center portion of the vibration member 30, it is possible to lower the sound absorption frequency without greatly changing the overall weight of the sound absorbing structure 10 in contrast to a typical example of the sound absorbing structure whose sound absorption frequency is changed by increasing the overall weight.
In this connection, it is possible to further increase the peak sound absorption coefficient by filling other porous sound-absorbent materials (e.g. resin foams, felts, cottony fibers such as polyester wools) inside the air cavity 40 of the sound absorbing structure 10.
It is possible to form a sound absorbent group including a plurality of sound absorbing structures according to one of the present embodiment and variations. Alternatively, it is possible to form a sound absorbent group including a plurality of sound absorbing structures having different sound absorption characteristics or a plurality of sound absorbing structures having three or more different sound absorption characteristics.
The sound absorbing structure and the sound absorbent group are applicable to various types of sound chambers having controlled acoustic characteristics such as soundproof chambers, halls, theaters, listening rooms of audio devices, conference rooms, compartment spaces of transportation such as vehicles, and housings of speakers and musical instruments.
Lastly, the present invention is not necessarily limited to the present invention and variations, which can be further modified in a variety of ways within the scope of the invention defined by the appended claims.
Number | Date | Country | Kind |
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2008-211972 | Aug 2008 | JP | national |