This section is intended to introduce the reader to various aspects of art that may be related to various aspects of the present techniques, which are described and/or claimed below. This discussion is believed to be helpful in providing the reader with background information to facilitate a better understanding of the various aspects of the present disclosure. Accordingly, it should be understood that these statements are to be read in this light, and not as admissions of prior art.
Heating, ventilation, and air conditioning (HVAC) systems are generally configured to provide temperature controlled air to an internal space. For example, in certain traditional systems, an air flow (e.g., a conditioned air flow) may be provided to a number of variable air volume (VAV) terminal units positioned in various rooms or on various floors of a building. In certain traditional embodiments, the air flow may be additionally or alternatively conditioned at the terminal unit. In general, each terminal unit is configured to distribute the conditioned air flow to the room(s) and/or floor(s) associated with the terminal unit. In certain traditional embodiments, each terminal unit may include multiple blowers. Unfortunately, amounts of air flow direct across each blower within the terminal unit may be unbalanced, and/or the air flow directed through the terminal unit may generate undesirable noise.
A summary of certain embodiments disclosed herein is set forth below. It should be understood that these aspects are presented merely to provide the reader with a brief summary of these certain embodiments and that these aspects are not intended to limit the scope of this disclosure. Indeed, this disclosure may encompass a variety of aspects that may not be set forth below.
In one embodiment, a terminal unit for a heating, ventilation, and air conditioning (HVAC) system includes a housing defining a plenum and having a first panel and a second panel disposed opposite the first panel relative to the plenum, where the first panel has a first outlet opening and a second outlet opening, and the second panel has a first inlet opening configured to receive a first air flow and a second inlet opening configured to receive a second air flow. The terminal unit also includes a sound attenuator coupled to the second panel, where the sound attenuator includes an inlet configured to receive the first air flow in a first direction and an outlet configured to discharge the first air flow in the first direction and into the housing via the first inlet opening. The terminal unit further includes a first blower and a second blower disposed within the housing, where the first blower is configured to discharge air from the plenum in the first direction via the first outlet opening, and the second blower is configured to discharge air from the plenum in the first direction via the second outlet opening.
In another embodiment, a heating, ventilation, and air conditioning (HVAC) system includes a terminal unit including a housing having a plurality of panels, where the plurality of panels defines an interior volume of the terminal unit. The terminal unit also includes a first blower disposed within the housing and configured to discharge air via a first outlet formed in a first panel of the plurality of panels and a second blower disposed within the housing and configured to discharge air via a second outlet formed in the first panel of the plurality of panels. The terminal unit further includes a first inlet and a second inlet formed in a second panel of the plurality of panels, where the first inlet is configured to direct a first air flow into the interior volume, and the second inlet is configured to direct a second air flow into the interior volume, and where the second panel is disposed opposite the first panel relative to the interior volume. The terminal unit also concludes a sound attenuator coupled to the second panel at the second inlet, where the sound attenuator is configured to receive the second air flow and direct the second air flow into the interior volume via the second inlet.
In a further embodiment, a terminal unit of a heating, cooling, and air conditioning (HVAC) system, a housing defining a plenum, where the housing includes a panel defining a first inlet configured to direct a first air flow into the plenum and a second inlet configured to direct a second air flow into the plenum. The terminal unit also includes a first blower and a second blower disposed within the housing, a sound attenuator coupled to the panel and configured to receive the first air flow and direct the first air flow into the plenum via the first inlet, a first baffle coupled to the panel on a first side of the first inlet and extending into the plenum, and a second baffle coupled to panel on a second side of the first inlet and extending into the plenum.
Various aspects of the present disclosure may be better understood upon reading the following detailed description and upon reference to the drawings, in which:
One or more specific embodiments of the present disclosure will be described below. These described embodiments are only examples of the presently disclosed techniques. Additionally, in an effort to provide a concise description of these embodiments, all features of an actual implementation may not be described in the specification. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints. Moreover, it should be appreciated that such a development effort might be complex and time consuming, but may nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.
When introducing elements of various embodiments of the present disclosure, the articles “a,” “an,” and “the” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements. Additionally, it should be understood that references to “one embodiment” or “an embodiment” of the present disclosure are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features.
As will be discussed in further detail below, heating, ventilation, and air conditioning (HVAC) systems are generally configured to provide temperature controlled air to an internal space. For example, in certain traditional systems, an air flow (e.g., a conditioned air flow) may be provided to a number of terminal units positioned in various rooms or on various floors of a building (e.g., within a ceiling of a room). In certain traditional embodiments, the air flow may be additionally or alternatively conditioned at the terminal unit. In general, each terminal unit is configured to discharge the conditioned air flow to the room(s) and/or floor(s) associated with the terminal unit. For example, each terminal unit may discharge air flow via one or more blowers of the terminal unit. A terminal unit may include one or more inlets through which air flows may be received by the terminal unit. Unfortunately, the arrangement of the inlets in traditional terminal units may produce inefficient (e.g., uneven) air flow within the terminal unit. For example, the air flows may be unevenly directed toward blowers of the terminal unit. In such cases, certain blowers of a multi-blower terminal unit may receive a greater amount of air flow than other blowers. Air flow imbalance between blowers may result in higher blower fan speeds (e.g., higher power consumption), increased pressure losses within the terminal unit, increased noise generation, and/or decreased operating efficiency of the terminal unit.
Accordingly, present embodiments are directed to a terminal unit having an air flow inlet arrangement and a sound attenuator, which are configured to produce improved air flow distribution within the terminal unit. Additionally, the sound attenuator and/or terminal unit may include baffles that extend into an interior volume of the terminal unit to direct air flow more evenly to multiple blowers of the terminal unit. In this way, the present embodiments reduce noise within the terminal unit and increase operational efficiency of the terminal unit.
Referring now to
The HVAC system 100 is also shown to include a chiller 102, a boiler 104, and a rooftop air handling unit (AHU) 106. The waterside system 120 may use boiler 104 and chiller 102 to heat and/or cool a working fluid (e.g., water, glycol, etc.) and may circulate the working fluid to the AHU 106. In various embodiments, the HVAC devices of the waterside system 120 can be located in or around the building 10 (as shown in
The AHU 106 may place the working fluid in a heat exchange relationship with an air flow passing through the AHU 106 (e.g., via one or more stages of cooling coils and/or heating coils). The air flow can be, for example, outside air, return air from within the building 10, or a combination of both. The AHU 106 may transfer heat between the air flow and the working fluid to provide heating or cooling for the air flow. For example, the AHU 106 can include one or more fans or blowers configured to pass the air flow over or through a heat exchanger containing the working fluid. The working fluid may then return to the chiller 102 or the boiler 104 via the piping 110.
The airside system 130 may deliver the air flow supplied by the AHU 106 (i.e., the supply air flow) to the building 10 via air supply ducts 112 and may provide return air from the building 10 to the AHU 106 via air return ducts 114. In some embodiments, the airside system 130 includes multiple variable air volume (VAV) terminal units 116 (e.g., terminal units). For example, the airside system 130 is shown to include separate VAV terminal units 116 on each floor or zone of the building 10. The VAV terminal units 116 can include dampers or other flow control elements that can be operated to control an amount of the supply air flow provided to individual zones of the building 10. In other embodiments, the airside system 130 delivers the supply air flow into one or more zones of the building 10 (e.g., via the air supply ducts 112) without using intermediate VAV terminal units 116 or other flow control elements. The AHU 106 can include various sensors (e.g., temperature sensors, pressure sensors, etc.) configured to measure attributes or parameters of the supply air flow. The AHU 106 may receive input from sensors located within the AHU 106 and/or within the building zone and may adjust the flow rate, temperature, or other attributes of the supply air flow through the AHU 106 to achieve setpoint conditions for the building zone.
Referring now to
In
Each of the dampers 216-220 can be operated by an actuator. For example, the exhaust air damper 216 can be operated by an actuator 224, the mixing damper 218 can be operated by an actuator 226, and the outside air damper 220 can be operated by an actuator 228. The actuators 224-228 may communicate with an AHU controller 230 via a communications link 232. The actuators 224-228 may receive control signals from the AHU controller 230 and may provide feedback signals to the AHU controller 230. Feedback signals can include, for example, an indication of a current actuator or damper position, an amount of torque or force exerted by the actuator, diagnostic information (e.g., results of diagnostic tests performed by the actuators 224-228), status information, commissioning information, configuration settings, calibration data, and/or other types of information or data that can be collected, stored, or used by the actuators 224-228. The AHU controller 230 can be an economizer controller configured to use one or more control algorithms (e.g., state-based algorithms, extremum seeking control (ESC) algorithms, proportional-integral (PI) control algorithms, proportional-integral-derivative (PID) control algorithms, model predictive control (MPC) algorithms, feedback control algorithms, etc.) to control the actuators 224-228.
Still referring to
The cooling coil 234 may receive a chilled fluid from the waterside system 120 via piping 242 and may return the chilled fluid to the waterside system 120 via piping 244. A valve 246 can be positioned along the piping 242 or the piping 244 to control a flow rate of the chilled fluid through the cooling coil 234. In some embodiments, the cooling coil 234 includes multiple stages of cooling coils that can be independently activated and deactivated (e.g., by the AHU controller 230, by a supervisory controller 266, etc.) to modulate an amount of cooling applied to the supply air 210.
The heating coil 236 may receive a heated fluid from the waterside system 120 via piping 248 and may return the heated fluid to the waterside system 120 via piping 250. A valve 252 can be positioned along the piping 248 or the piping 250 to control a flow rate of the heated fluid through the heating coil 236. In some embodiments, the heating coil 236 includes multiple stages of heating coils that can be independently activated and deactivated (e.g., by the AHU controller 230, by the supervisory controller 266, etc.) to modulate an amount of heating applied to the supply air 210.
Each of the valves 246 and 252 can be controlled by an actuator. For example, the valve 246 can be controlled by an actuator 254 and the valve 252 can be controlled by an actuator 256. The actuators 254 and 256 may communicate with the AHU controller 230 via communications links 258 and 260. The actuators 254 and 256 may receive control signals from the AHU controller 230 and may provide feedback signals to the AHU controller 230. In some embodiments, the AHU controller 230 receives a measurement of the supply air temperature from a temperature sensor 262 positioned in the supply air duct 212 (e.g., downstream of the cooling coil 234 and/or the heating coil 236). The AHU controller 230 may also receive a measurement of the temperature of the building zone 206 from a temperature sensor 264 located in the building zone 206.
In some embodiments, the AHU controller 230 operates the valves 246 and 252 via the actuators 254 and 256 to modulate an amount of heating or cooling provided to the supply air 210 (e.g., to achieve a setpoint temperature for the supply air 210 or to maintain the temperature of the supply air 210 within a setpoint temperature range). The positions of the valves 246 and 252 affect the amount of heating or cooling provided to the supply air 210 by the cooling coil 234 and/or the heating coil 236 and may correlate with the amount of energy consumed to achieve a desired supply air temperature. The AHU controller 230 may control the temperature of the supply air 210 and/or the building zone 206 by activating or deactivating the coils 234 and 236, adjusting a speed of the fan 238, or a combination of both.
Still referring to
In some embodiments, the AHU controller 230 receives information from the supervisory controller 266 (e.g., commands, setpoints, operating boundaries, etc.) and provides information to the supervisory controller 266 (e.g., temperature measurements, valve or actuator positions, operating statuses, diagnostics, etc.). For example, the AHU controller 230 may provide the supervisory controller 266 with temperature measurements from temperature sensors 262 and 264, equipment on/off states, equipment operating capacities, and/or any other information that can be used by the supervisory controller 266 to monitor or control a variable state or condition within the building zone 206.
The client device 268 can include one or more human-machine interfaces or client interfaces (e.g., graphical user interfaces, reporting interfaces, text-based computer interfaces, client-facing web services, web servers that provide pages to web clients, etc.) for controlling, viewing, or otherwise interacting with the HVAC system 100, its subsystems, and/or devices. The client device 268 can be a computer workstation, a client terminal, a remote or local interface, or any other type of user interface device. In some embodiments, The client device 268 can be a stationary terminal or a mobile device. For example, the client device 268 can be a desktop computer, a computer server with a user interface, a laptop computer, a tablet, a smartphone, a PDA, or any other type of mobile or non-mobile device. The client device 268 may communicate with the supervisory controller 266 and/or the AHU controller 230 via a communications link 272.
Referring now to
The actuators 320 may include any of the actuators shown in
The AHU controller 230 may control the AHU 202 by controllably changing and outputting a control signals provided to the actuators 320 and the fan 238. In some embodiments, the control signals include commands for the actuators 320 to set the dampers 216-220 and/or the valves 246 and 252 to specific positions to achieve a target value for a variable of interest (e.g., supply air temperature, supply air humidity, flow rate, etc.). In some embodiments, the control signals include commands for the fan 238 to operate a specific operating speed or to achieve a specific air flow rate. The control signals may be provided to the actuators 320 and the fan 238 via a communications interface 302, which is described further below. The AHU 202 may use the control signals an input to adjust the positions of the dampers 216-220 to control the relative proportions of the outside air 214 and the return air 204 provided to the building zone 206.
The AHU controller 230 may receive various inputs via the communications interface 302. Inputs received by the AHU controller 230 may include setpoints from the supervisory controller 266, measurements from the sensors 318, a measured or observed position of the dampers 216-220 or the valves 246 and 252, a measured or calculated amount of power consumption, an observed fan speed, temperature, humidity, air quality, or any other variable that can be measured or calculated in or around the building 10.
The AHU controller 230 includes logic that adjusts the control signals to achieve a target outcome. In some operating modes, the control logic implemented by the AHU controller 230 utilizes feedback of an output variable. The logic implemented by the AHU controller 230 may also or alternatively vary a manipulated variable based on a received input signal (e.g., a setpoint). Such a setpoint may be received from a user control (e.g., a thermostat), a supervisory controller (e.g., supervisory controller 266), or another upstream device via a communications network (e.g., a BACnet network, a LonWorks network, a LAN, a WAN, the Internet, a cellular network, etc.).
The communications interface 302 can be or include wired or wireless communications interfaces (e.g., jacks, antennas, transmitters, receivers, transceivers, wire terminals, etc.) for conducting data communications with various components of the AHU 202 or other external systems or devices. In various embodiments, communications via the communications interface 302 can be direct (e.g., local wired or wireless communications) or via a communications network (e.g., a WAN, the Internet, a cellular network, etc.). For example, the communications interface 302 can include an Ethernet card and port for sending and receiving data via an Ethernet-based communications link or network. In another example, the communications interface 302 can include a Wi-Fi transceiver for communicating via a wireless communications network. In a further example, the communications interface 302 can include a cellular or mobile phone transceiver, a power line communications interface, an Ethernet interface, or any other type of communications interface.
Still referring to
The memory 308 may include one or more devices (e.g., memory units, memory devices, storage devices, etc.) for storing data and/or computer code for completing and/or facilitating the various processes described in the present disclosure. The memory 308 may include random access memory (RAM), read-only memory (ROM), hard drive storage, temporary storage, non-volatile memory, flash memory, optical memory, or any other suitable memory for storing software objects and/or computer instructions. The memory 308 may include database components, object code components, script components, or any other type of information structure for supporting the various activities and information structures described in the present disclosure. The memory 308 may be communicably connected to the processor 306 via the processing circuit 304 and may include computer code for executing (e.g., by the processor 306) one or more processes described herein.
The memory 308 can include any of a variety of functional components (e.g., stored instructions or programs) that provide the AHU controller 230 with the ability to monitor and control the AHU 202. For example, the memory 308 is shown to include a data collector 310 which operates to collect the data received via the communications interface 302 (e.g., setpoints, measurements, feedback from the actuators 320 and the fan 238, etc.). The data collector 310 may provide the collected data to an actuator controller 312 and a fan controller 314 which use the collected data to generate control signals for the actuators 320 and fan 238, respectively. The particular type of control methodology used by the actuator controller 312 and the fan controller 314 (e.g., state-based control, PI control, PID control, ESC, MPC, etc.) may vary depending on the configuration of the AHU controller 230 and can be adapted for various implementations.
As mentioned above, present embodiments are directed to a terminal unit, such as the VAV unit 116, having an air flow inlet arrangement and a sound attenuator, which are configured to improve operation of the terminal unit. For example, the air flow inlet arrangement and the sound attenuator may enable improved air flow distribution within the terminal unit and reduce noise generated by the terminal unit. The terminal unit includes first and second air flow inlets configured to receive respective air flows. The first and second air flow inlets are positioned on a common side of the terminal unit and are configured to direct the air flows towards one or more blowers of the terminal unit. As described in further detail below, the arrangement of the first and second air flow inlets enables improved air flow distribution within the terminal unit, reduced air flow recirculation within the terminal unit, and reduced pressure losses within the terminal unit.
The terminal unit also includes a sound attenuator configured to direct an air flow (e.g., return air, secondary air, etc.) into the terminal unit via one of the air flow inlets. As described below, the sound attenuator may reduce noise generated (e.g., by the air flow) during operation of the terminal unit. Additionally, the terminal unit may include one or more baffles coupled to the sound attenuator and extending through one of the air flow inlets of the terminal unit into an interior volume of the terminal unit. The baffles may enable more even distribution of air flow within the terminal unit. For example, in embodiments of the terminal unit having multiple blowers, the baffles may more evenly distribute the air flow received via the sound attenuator to the multiple blowers. In this way, the sound attenuator and baffles may decrease air flow recirculation and pressure loss within the terminal unit and increase blower efficiency.
In the illustrated embodiment, the terminal unit 400 includes a housing 422 formed from a plurality of panels 424 (e.g., walls, side panels, bottom panel, top panel, etc.). The panels 424 may be fastened to secured to one another to define a plenum 425 (e.g., an interior volume) separate from an external environment 426 in which the terminal unit 400 may be disposed. In certain embodiments, the external environment 426 may be a conditioned space (e.g., within the building 10), an outdoor area, a space above a dropped ceiling, or another suitable location. The panels 424 may include a first panel 427 (e.g., a rear panel) that includes a first outlet opening 428 (e.g., discharge opening) and a second outlet opening 430 (e.g., discharge opening) formed in the first panel 427. In certain embodiments, the first outlet opening 428 may be spaced from the second outlet opening along a direction or axis 431 (e.g., lateral direction or axis). A first blower 432 and a second blower 434 may be disposed within the housing 422. The first blower 432 is fluidly coupled to the first outlet opening 428, and the second blower 434 is fluidly coupled to the second outlet opening 430. The first blower 432 and the second blower 434 are configured to discharge air from the plenum 425 through the first outlet opening 428 and the second outlet opening 430, respectively, along a direction or axis 435 (e.g., an air flow direction or axis). In the illustrated embodiment, the air discharged by the blowers 432 and 434 is directed across a heat exchanger 436 mounted to the first panel 427 of the terminal unit 400. The heat exchanger 436 may include one or more coils 438, which may circulate a working fluid (e.g., heated water, cooled water, etc.) therethrough and enable heat transfer between the working fluid and the air flow discharged by the blowers 432 and 434 to heat or cool the air flow. Thereafter, the air flow may be directed to the conditioned space (e.g., via ductwork). In certain embodiments, the heat exchanger 436 may be disposed within the plenum 425 and condition the air flow before the air flow is discharged from the terminal unit 400 by the blowers 432 and 434. Further, in certain embodiments, the terminal unit 400 may additionally or alternatively include other types of heat exchangers, such as an electric heating coil.
The panels 424 may also include a second panel 440 (e.g., a front panel) disposed opposite the first panel 427 relative to the plenum 425. In other words, the first panel 427 is spaced from the second panel 440 along the direction 435. A duct 442 is coupled to the second panel 440 and extends through a first inlet opening 444 (e.g., primary air inlet) formed in the second panel 440. The duct 442 is configured to direct an air flow (e.g., first air flow, primary air flow) into the plenum 425 of the terminal unit 400. For example, the air flow may be a conditioned or pre-conditioned air flow and/or may be received from the AHU 106 or other air flow source. The duct 442 may have a circular geometry, rectangular geometry, or other suitable shape. The duct 442 may include an inlet portion 446 disposed external to the terminal unit 400 and an outlet portion 448 disposed within the terminal unit 400 (e.g., within the plenum 425). In some embodiments, the inlet portion 446 and the outlet portion 448 are separate components coupled to the second panel 440, and in other embodiments, the inlet and outlet portions 446 and 448 are formed from a single component or piece that extends through the first inlet opening 444 of the second panel 400.
The duct 442 may also include a damper 450 (e.g., valve) coupled or mounted to the outlet portion 448. The damper 450 may be a round or circular damper, a rectangular damper, or other suitable damper. The damper 450 may regulate a flow rate of the air flow directed into the terminal unit 400 via the duct 442. The terminal unit 400 also includes a baffle 452 disposed within the plenum 425 and downstream of the outlet portion 448 of the duct 442. The air flow received by the terminal unit 400 via the duct 442 is directed across the baffle 452. As will be appreciated, the baffle 452 may promote or improve dispersion of the air flow within the plenum 425 and/or may reduce sound generated by the air flow within the terminal unit 400. For example, the baffle 452 may be formed from a mesh structure, a perforated panel, or other porous material or structure. As shown, the baffle 452 may be a curved panel extending from a third panel 453 (e.g., a side panel) to the second panel 440. In other embodiments, the baffle 452 may be formed from one or more generally planar sheets or panels. In some embodiments, the baffle 452 may additionally or alternatively extend from a bottom panel to a top panel of the housing 422. The baffle 452 may be secured (e.g., via mechanical fasteners) to the third panel 453, the second panel 440, the bottom panel, the top panel, another portion of the housing 422, or any combination thereof.
The second panel 440 also includes a second inlet opening 454 formed therein. The second inlet opening 454 may be spaced from the first inlet opening 444 (e.g., return air inlet) along the direction 431. In addition to the air flow received via the first inlet opening 444, the terminal unit 400 may receive another air flow (e.g., a second air flow, return air flow) via the second inlet opening 454. For example, the air flow received via the second inlet opening 454 may be a return air flow received from a space conditioned by the terminal unit 400. In some embodiments, the terminal unit 400 may be disposed above a dropped ceiling (e.g., positioned above a conditioned space), and the air flow may flow from a space above the dropped ceiling and into the terminal unit 400 via the second inlet opening 454.
As mentioned above, the terminal unit 400 further includes a sound attenuator 456 (e.g., silencer) mounted, secured, or otherwise coupled to the housing 422. The sound attenuator 456 is a duct, plenum box, or other conduit coupled to the housing 422 and configured to receive an air flow (e.g., from the external environment 426) and direct the air flow into the plenum 425. To this end, the sound attenuator 456 may include an inlet 458 and an outlet 460, which are fluidly coupled to the second inlet opening 454. The sound attenuator 456 may receive an air flow (e.g., from the external environment 426) via inlet 458 and direct the air flow through the sound attenuator 456 to the outlet 460. From the outlet 460, the air flow is directed into the plenum 425 of the terminal unit 400 via the second inlet opening 454. In operation, the sound attenuator 456 reduces noise generated by the air flow and/or the terminal unit 400 (e.g., the blowers 432 and 434) during operation of the terminal unit 400. The terminal unit 400 may also include one or more baffles 462 coupled (e.g., mounted) to the second panel 440, the sound attenuator 456, or both. For example, the terminal unit 400 may include two baffles 462 disposed on opposite sides (e.g., lateral sides) of the second inlet opening 454. The baffles 462 may extend from the second panel 440 and into the plenum 425. The baffles 462 may enable more even air flow distribution within the terminal unit 400, which may improve operation of the terminal unit 400, as described in further detail below.
The baffle 462 further includes a third portion 471 (e.g., a flange) extending crosswise from the first portion 467, for example, along the direction 431. The third portion 471 may enable securement of the baffle 462 to the second panel 440, to a flange or surface of the sound attenuator 456, or both. In some embodiments, the first portion 467, the second portion 469, and the third portion 471 may be formed from a single piece of material, such as sheet metal. In the illustrated embodiment, the baffle 462 is secured or mounted to the rear panel 440 fasteners 473 (e.g., rivets, bolts, etc.) that may extend through corresponding holes or apertures formed in the third portion 471 and the second panel 440. However, the baffle 462 may be secured to the housing 422 and/or the sound attenuator 456 in any other suitable manner.
The terminal unit 400 may also receive a second inlet air flow 470 (e.g., second air flow) via the second inlet opening 454 and the sound attenuator 456. For example, the second inlet air flow 470 may be a return air flow received from a conditioned space. For example, the second inlet air flow 470 may be received by the sound attenuator 456 from a space above a dropped ceiling of the conditioned space in which the terminal unit 400 is disposed or from a return duct fluidly coupled to the conditioned space. During operation, the second inlet air flow 470 may flow through the sound attenuator 456, past the baffles 462, and into the plenum 425. The baffles 462 may promote and/or enable more even distribution of the second inlet air flow 470 between the first blower 432 and the second blower 434, as shown. For example, the baffles 462 includes a first baffle 463 and a second baffle 465 positioned on opposite sides (e.g., lateral sides) of the second inlet opening 454 and extending into the plenum 425. The first and second baffles 463 and 465 may function as a diffuser that disperses the second inlet air flow 470 within the plenum 425. To this end, the first and second baffles 463 and 465 each include the second portion 469 extending from the first portion 467 at an angle (e.g., outward angle) laterally away from the second inlet opening 454 (e.g., along axis 131).
As mentioned above, the arrangement of the first inlet opening 444 and the second inlet opening 454 on the second panel 440 (e.g., instead of side panels 479 of the housing 422) also enables improved air flow into and through the terminal unit 400. For example, the first inlet air flow 464 and the second inlet air flow 470 both flow into the terminal unit 400 in the direction 435 towards the first and second blowers 432 and 434. Thus, impingement of the first inlet air flow 464 and the second inlet air flow 470 against the panels 424 of the housing 422 is reduced, pressure losses within the terminal unit 400 are reduced, and formation of air flow recirculation zones in the terminal unit 400 are reduced. As a result, the first and second blowers 432 and 434 may operate at reduced speeds and consume less power while discharging air from the terminal unit 400 at a desired flow rate, which decreases noise generated by the first and second blowers 432 and 434 and also increases the efficiency of the terminal unit 400.
Within the plenum 425, the second inlet air flow 470 may mix with the first inlet air flow 464. The mixed air flows may be drawn by the first and second blowers 432 and 434, which discharge the air flows from the terminal unit 400. Specifically, the first blower 432 may discharge a first outlet air flow 472, and the second blower 434 may discharge a second outlet air flow 474.
While the presently disclosed embodiments enable improved operation of the terminal unit 400 in the manner described above, the present techniques also enable improved installation, packaging, and transportation of the terminal unit 400. For example, the arrangement of the first inlet opening 444 and the second inlet opening 454 on the second panel 440 (e.g., instead of the side panels 479 of the housing 422) enables a reduction in an overall width 481 of the terminal unit 400. Thus, installation and/or placement of the terminal unit 400 in a wider variety of locations is enabled. In other words, flexibility with installation of the terminal unit 400 is improved.
As a further example,
As mentioned above, the interior volume 482 may be generally defined by the sound attenuator housing 476. As shown, the sound attenuator housing 476 has an interior surface 484. The interior attenuator surface 484 may be lined with an insulation layer 486. As examples, the insulation layer 486 may be formed from fiberglass (e.g., dual density fiberglass), foam, rubber, or other suitable insulating material. The insulation layer 486 may be secured to the interior surface 484 via an adhesive, pin welding, or other suitable manner. The insulation layer 486 may reduce noise produced by the second inlet air flow 470 and/or reduce transmission of noise generated by the terminal unit 400 (e.g., the first and second blowers 432 and 434) during operation.
In some embodiments, the first housing section 496 and the second housing section 502 may have similar (e.g., identical) configurations, which may facilitate efficient manufacturing of the sound attenuator 456 at reduced cost. The first and second housing sections 496 and 502 may be coupled to one another to form the sound attenuator housing 476 defining the inlet 458, the outlet 460, and the interior volume 482 via brazing, welding, mechanical fasteners, or another suitable technique. In certain other embodiments, the first panel 498, the second panel 500, the third panel 504, and the fourth panel 506 may be formed from a single piece of material, such as sheet metal. Additionally, the insulation layer 486 may be installed to the interior surface 484 of the sound attenuator housing 476 before or after the first housing section 496 and the second housing section 502 are secured to one another. As shown, the flanges 480 may be secured to the first housing section 496 and the second housing section 502 to facilitate securement of the sound attenuator 456 to the housing 422 of the terminal unit 400.
As set forth above, embodiments of the present disclosure may provide one or more technical effects useful for reducing noise and increasing efficiency in a terminal unit. Specifically, embodiments are directed to a sound attenuator disposed opposite two blowers in a terminal unit. For example, the sound attenuator may be secured to a panel having a first inlet opening configured to direct a first air flow into the terminal unit and having a second inlet opening configured to direct a second air flow into the terminal unit. The sound attenuator may be secured to the panel about the second inlet opening and may direct the second air flow into the terminal unit via the second inlet opening. As discussed above, the sound attenuator disclosed herein is configured to more evenly distribute the second air flow (e.g., return air flow) to multiple blowers of the terminal unit. In this way, the disclosed embodiments enable improved operation and reduced noise generated by the terminal unit. The technical effects and technical problems in the specification are examples and are not limiting. It should be noted that the embodiments described in the specification may have other technical effects and can solve other technical problems.
While only certain features and embodiments have been illustrated and described, many modifications and changes may occur to those skilled in the art, such as variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, such as temperatures and pressures, mounting arrangements, use of materials, colors, orientations, and so forth, without materially departing from the novel teachings and advantages of the subject matter recited in the claims. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the disclosure. Furthermore, in an effort to provide a concise description of the exemplary embodiments, all features of an actual implementation may not have been described, such as those unrelated to the presently contemplated best mode, or those unrelated to enablement. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation specific decisions may be made. Such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure, without undue experimentation.
The techniques presented and claimed herein are referenced and applied to material objects and concrete examples of a practical nature that demonstrably improve the present technical field and, as such, are not abstract, intangible or purely theoretical. Further, if any claims appended to the end of this specification contain one or more elements designated as “means for [perform]ing [a function] . . . ” or “step for [perform]ing [a function] . . . ”, it is intended that such elements are to be interpreted under 35 U.S.C. 112(f). However, for any claims containing elements designated in any other manner, it is intended that such elements are not to be interpreted under 35 U. S.C. 112(f).
This application claims priority from and the benefit of U.S. Provisional Application Ser. No. 63/038,025, entitled “A VARIABLE AIR VOLUME UNIT FOR AN HVAC SYSTEM,” filed Jun. 11, 2020, which is hereby incorporated by reference in its entirety for all purposes.
Number | Date | Country | |
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63038025 | Jun 2020 | US |