The present application relates to acoustic insulation and, more particularly, to methods, floor assemblies and buildings that reduce the transmission of sound in cross laminated timber construction.
Cross laminated timer (CLT) construction is relatively new method of construction which uses multi-layer timber products that span two directions. CLT provides a number of benefits over concrete construction. For example, CLT construction may be significantly lighter than concrete and may be have a reduced carbon footprint than concrete construction. CLT also allows for prefabrication of floor and wall panels before they reach the construction site, which may reduce construction costs.
One challenge with CLT construction, however, is sound transmission. It can be difficult to achieve acceptable acoustic performance with CLT construction. The sound transmission properties of CLT present difficulties for use in multi-family construction, where it is important to reduce sound transmission between floors. Building codes often specify minimum sound transmission requirements for multi-family buildings and such requirements can be difficult to satisfy when CLT construction is used.
Embodiments are described in detail below, with reference to the following drawings:
Like reference numerals are used in the drawings to denote like elements and features.
In an aspect, a method of reducing sound transmission in a building constructed using horizontal cross laminated timber (CLT) panels to provide a floor of the building is described. The method may include: attaching a plurality of energy transmission control mounts to a ceiling side of one or more of the cross-laminated timber panels using fasteners; attaching a plurality of furring channels to the energy transmission control mounts; and attaching a cross laminated timber sheet to the plurality of furring channels to form an exposed ceiling layer.
In another aspect, a floor assembly in a building is described. The floor assembly may include a cross laminated timber (CLT) panel. The floor assembly may also include a plurality of energy transmission control mounts attached to a ceiling side of the cross-laminated timber panel using fasteners and a plurality of furring channels attached to the energy transmission control mounts. The floor assembly may also include a cross laminated timber sheet attached to the plurality of furring channels to form an exposed ceiling layer.
Conveniently, in this way, a CLT floor assembly may be constructed to have sound reduction properties but the floor assembly may appear, from the ceiling below, as though it is a solid CLT panel. That is, a CLT layer may be exposed on the lowest side of the CLT floor assembly. This may obviate any need to install gypsum or another ceiling treatment. The exposed CLT layer may be left unfinished or it may simply have a liquid surface treatment, such as paint, varnish, or stain applied thereon.
Further conveniently, in at least some implementations, since no layers of the structural CLT panel are exposed (i.e., visible after construction is complete), the structural CLT panels which are quite heavy and difficult to handle need not have sides that have been prepared as a finished layer. In some implementations the sides of the structural CLT panels may be left rough finished. Any imperfections on the CLT panels may not affect aesthetics of the floor assembly.
Other aspects and features of the present application will be understood by those of ordinary skill in the art from a review of the following description of examples in conjunction with the accompanying figures.
In the present application, the term “and/or” is intended to cover all possible combinations and sub-combinations of the listed elements, including any one of the listed elements alone, any sub-combination, or all of the elements, and without necessarily excluding additional elements.
In the present application, the phrase “at least one of . . . or . . . ” is intended to cover any one or more of the listed elements, including any one of the listed elements alone, any sub-combination, or all of the elements, without necessarily excluding any additional elements, and without necessarily requiring all of the elements.
Reference will first be made to
The CLT panel 50 may be of varying thicknesses and may have a variable number of layers. The number of layers will depend on building structural requirements. In the example illustrated, the CLT panel 50 has five layers, though CLT panels sometimes have three, five, seven or nine layers. It is also possible to have a different number of layers, including an even number of layers. The panel thickness will also depend on building structural requirements. CLT panels 50 may, for example, be available in thicknesses that are four inches or more. For example, CLT panels 50 usually range between about 4 to 12 inches in thickness, but these panels can sometimes be larger.
The CLT panel 50 has a top side, which may be referred to as a floor side, and a bottom side which may be referred to as a ceiling side. The floor side is a side that defines a floor for a space above the floor assembly 100 and the CLT panel 50 while the ceiling side represents a side that is associated with a ceiling for a floor below the floor assembly 100 and the CLT panel 50.
The floor assembly 100 includes a plurality of energy transmission control mounts 10 attached to the CLT panel. The energy transmission control mounts 10 are attached to the CLT panel. The energy transmission control mounts 10 may be attached to the ceiling side of the CLT panel using fasteners. The fasteners may, in at least some implementations be screws.
The energy transmission control mounts 10 may also be referred to as sound isolation clips. Example energy transmission control mounts 10 will be described in greater detail below, for example, with reference to
The energy transmission control mounts 10 may be installed row-wise. That is, a set of energy transmission control mounts 10 are installed in a straight line, which defines a first row, and another set of energy transmission control mounts 10 are installed in another straight line, which defines a second row, which is parallel to the first row. Another set of energy transmission control mounts 10 may be installed in another straight line to define a third row, parallel to both the first and second rows. The rows may be separated by a consistent spacing. Within a given row, the energy transmission control mounts 10 may be installed with a consistent spacing. For example, in the example of
The energy transmission control mounts 10 may be configured to decouple a lower CLT sheet 58 from the structural CLT panel 50. Such decoupling may be used for vibration control of structure-borne noise.
The floor assembly 100 may also include insulation 54. The insulation may be, for example, R8 insulation. The insulation 54 may be of various types. For example, in some implementations, the insulation 54 may be fiberglass insulation. In other implementations, the insulation 54 may be mineral wool insulation. In other implementations, the insulation 54 may be rigid foam insulation. The insulation 54 aids in reducing sound transmission through the floor assembly 100.
The insulation 54 is installed within a gap or cavity below the CLT panel 50. In the example of
The furring channels 56 are installed row-wise. For example, the rows defined by the energy transmission control mounts 10 may be used to install the furring channels 56 in rows. One furring channel 56 may be installed parallel to one or more others of the furring channels.
In this way, the furring channels are attached to define a gap below the CLT panels and, as noted above, insulation 54 may be inserted within this gap. In the illustrated example, the gap corresponds to the height of the energy transmission control mounts 10. In the illustrated example, the insulation 54 fills this gap.
In the illustrated example, another gap may be provided in the spacing between adjacent furring channels. In the illustrated example, this gap is empty but in other implementations this gap or cavity may include insulation. Such insulation may be included instead of or in addition to the insulation 54 included in the gap defined between the CLT panel 50 and the furring channels 56.
The furring channels 56 may, in at least some implementations, be hat channels. These hat channels may be received in the channels of the energy transmission control mounts. No fastener (such as a screw) is used to connect the furring channels 56 to the energy transmission control mounts 10 such that the furring channels 56 are decoupled to the energy transmission control mounts 10.
As illustrated in
The CLT sheet 58 may, in some implementations, be three quarter inches or less in thickness. In some implementations, the CLT sheet 58 may be one inch or less in thickness.
The CLT sheet 58 is thinner than the CLT panel 50, which forms the structure of the floor. The CLT sheet 58 may have layers that are thinner than the layers of the structural CLT panel 50. For example, the CLT sheet 58 may have layers that are each less than one third of the thickness of the layers of the cross laminated timber panel. For example, in the illustrated example, the CLT sheet 58 has three layers and the thickness of the CLT sheet is ¾″. In the illustrated example, the CLT sheet 58 has an overall thickness that is less than the thickness of an individual layer of the CLT panel 50 that provides the structural properties of the floor.
In some implementations, the floor assembly 100 may include one or more acoustical treatments at a floor side of the CLT panel 50. For example, in the illustrated example, an acoustic floor treatment is provided on a floor side of the CLT panel 50. The acoustic floor treatment may be, for example, a rubber pad. The rubber pad may be between five and fifteen millimeters in thickness.
In the illustrated example, the floor assembly 100 also includes a concrete layer 62 provided over the acoustic floor treatment 60. The concrete layer may, in some implementations, have a thickness of between one and a half and three inches.
Reference will now be made to
A central aperture 26 is also provided through the carrier 12. Vibration dampening material 30 substantially lines the aperture 26 and extends over a portion of both the front surface 18 and the back surface 32 of the carrier 12. The vibration dampening material 30 may be, for example, polyurethane bonded recycled rubber, polyether urethane foam or other suitable energy absorbing material.
On the back surface 32, the vibration dampening material 30 may be configured to define a plurality of vertically and generally equally spaced, horizontal ribs. On the front surface 18, the vibration dampening material 30 may be configured to define a disc 36 on which a washer 38 may be disposed. The vibration dampening material 30 may substantially line the aperture of the washer 38 and form an annular flange 40 over the washer 38 to retain the washer on the disc 36.
The vibration dampening material 30 may be permanently bonded to the carrier 12.
The carrier 12 may include one or more strengthening features 28 which provide strength to the carrier 12 to resist bending of the carrier at the ends 14, 16.
A hole extends through the energy transmission control mount 10. The hole is located at a center of the energy transmission control mount. The hole extends through the vibration damping material 30 to allow a fastener to be inserted therein.
Referring now to
As noted in the discussion of
Reference will now be made to
The method 500 may include, at step 502, attaching a plurality of energy transmission control mounts 10 to a ceiling side of one or more of the cross-laminated timber panels. The energy transmission control mounts 10 may be attached using fasteners 70. For example, the energy transmission control mounts 10 may be screwed into the ceiling side of the CLT panel(s) 50. The energy transmission control mounts 10 may be attached in the manner described above with reference to
At step 504, furring channels 56 may be attached to the energy transmission control mounts 10. The furring channels 56 may be attached in the manner described above with reference to
The furring channels 56 may be attached to define a gap below the CLT panels and the method further includes inserting insulation into the gap. The gap may also be referred to herein as a cavity. The cavity may be or include the space between a top of the furring channels 56 and a bottom of the CLT panel 50 above such furring channels (as illustrated in
In at least some implementations, the method may include, at step 506, adding insulation 54 in one or more of the gaps. For example, as illustrated in
The steps 504 and 506 of the method 500 may, in some instances, be reversed. For example, in some installations it may be easier to add the insulation before installing the furring channels 56. Further, in some installations, the insulation may be omitted.
Next, at a step 508, a CLT sheet 58 is attached to the furring channels. The CLT sheet is attached to form an exposed ceiling layer. The CLT sheet 58 may be of the type described above with reference to
In some implementations, further soundproofing may be provided at a floor side of the CLT panel 50. For example, at a step 510, the method 500 may include laying an acoustic floor treatment 60 on a floor side of the CLT panel. The acoustic floor treatment 60 may as described above. For example, the acoustic floor treatment may be a rubber pad. The acoustic floor treatment 60 may be between five and fifteen millimeters in thickness.
In some implementations, at a step 512, the method 500 may include pouring concrete 62 over the acoustic floor treatment 60. The concrete 60 may be poured to a thickness of between one and a half and three inches, for example.
Reference will now be made to
The primary difference between the floor assembly 200 of
Like in the floor assembly 100 of
The energy transmission control mount 80 does not include the channels 20 and the carrier 92 is shaped differently than the carrier 12 of the energy transmission control mount 80 of
The elongate plate 96 may include one or more holes or slots that may be used for attachment to the elongate plate 96. For example, referring again to
The spacing feature 84 may be of various types. For example, in one implementation, it may be a channel, such as a C-shaped channel. The spacing feature 84 may, for example, be a cold rolled channel. The spacing feature 84 may further extend the gap to accommodate more insulation and/or to provide more vacant space between layers. The gap is, in some implementations, five inches or more. In some implementations, the gap may be approximately six inches. Insulation 82 may be inserted within the gap.
In the illustrated example, furring channels 56 are attached to an underside of the spacing feature 84 and the CLT sheet 58 is attached to the furring channels 56. The furring channels 56 may be attached to the spacing feature 84 using one or more fasteners, such as screws.
Reference will now be made to
At step 502, energy transmission control mounts 80 may be attached to a CLT panel 50. Step 502 may be performed as described above with reference to
At step 1004, the method 1000 may include adding a spacing feature 84 to extend a gap as described above with reference to
At step 504, furring channels 56 may be added as described above with reference to the method 500 of
At step 508, a CLT sheet 58 may be attached to the furring channels 56 as described above with reference to the method 500 of
At step 510, an acoustic floor treatment 60 may be added as described above with reference to the method 500 of
At step 512, concrete may be added as described above with reference to the method 500 of
While the above description refers to a floor assembly, the same techniques could be used to provide a wall assembly in a building that uses CLT panels for wall construction. For example, the energy transmission control mounts 10,80 may be mounted vertical CLT panels that define a wall in order to mount a decoupled CLT sheet that may act as an exposed wall.
Further, it may be noted that the implementations described herein which provide a gap may in some installations allow for the installation of electrical wiring within such gaps. For example, high and low voltage wiring may be installed within such gaps. It may be noted that an implementation of the type described above with reference to
As noted, certain adaptations and modifications of the described embodiments can be made. Therefore, the above discussed embodiments are considered to be illustrative and not restrictive.
This application is a continuation of U.S. application Ser. No. 17/318,571 filed May 12, 2021, the contents of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | 17318571 | May 2021 | US |
Child | 18074634 | US |