The present invention relates generally to spas and hot tubs and, more particularly, to a hot tub or spa cover lift system.
Spas, also commonly known as hot tubs, are popular fixtures that are used in many homes. They generally include a deep, vacuum formed tub having a smooth acrylic liner that is filled with heated water and which is used for soaking and relaxation. Spas typically include water jets for massage purposes.
Typically, the acrylic liner is formed into shapes that provide a variety of seating arrangements within the tub. Each seat is usually equipped with hydrotherapy jets that allow a pressurized flow of water to be directed at various parts of a user's body. The water flow may be aerated for additional effect, and some or all of the jets may also automatically move or rotate, causing the changing pressure of the water on the body to provide a massage like effect.
Because many spas/hot tubs are located outdoors, they are often equipped with covers for enclosing the tub when not in use. These covers help prevent dirt, leaves and other debris from entering the water, and provide a safety function by preventing children and animals from falling into the water. Moreover, spa covers are often insulated so as to limit heat loss from the water when the spa is not in use, for purposes of energy efficiency and readiness of use.
Both soft and hard covers are known in the art. Typical hard covers generally consist of a hollow plastic shell that can be filled with an insulating foam. Typical hard covers may be formed using a variety of molding methods, such as through rotational molding and blow molding, as well as vacuum forming. These hard covers, and even some soft covers, typically require some sort of lift mechanism to remove them from the spa. Many existing lift mechanisms are outfitted to the external cabinet or base of the spa, and can be cumbersome to operate, are unsightly, and contain a number of exposed components that can impede free movement around the spa.
In view of the above, there remains a need for a cover lifter system for a spa that has improved performance properties, repeatability, structural integrity, and ease of use.
It is an object of the present invention to provide a spa cover lift system.
It is another object of the present invention to provide an automated spa cover lift system.
It is another object of the present invention to provide a spa cover lift system that allows for both manual and automated operation.
These and other objects are achieved by the present invention.
According to an embodiment of the present invention, a lift system for a spa cover includes a first lifter arm connected to a spa cover adjacent to a first end, and rotatably connected to a housing of a spa at a second end, a plate connected to the first lifter arm and rotatable with the first lifter arm, a linkage having a first end connected to the plate adjacent to a periphery of the plate, and a second end, and a linear actuator moveable between a retracted position and an extended position, a distal end of the linear actuator being connected to the second end of the linkage. Movement of the linear actuator from the retracted position to the extended position effects rotation of the plate and first lifter arm.
According to another embodiment of the present invention, a lift system for a spa cover includes a first lifter arm connected to a spa cover adjacent to a first end of the first lifter arm, and rotatably connected to a housing of a spa at a first pivot point, and a motorized lift device operatively connected to the first lifter arm and configured to move the spa cover between a covered position and an uncovered position. The spa cover is moveable between the covered position and the uncovered position automatically under bias from the motorized lift device, and manually via manual rotation of the first lifter arm about the first pivot point.
According to yet another embodiment of the present invention, a method for operating a spa cover includes the steps of, in an automatic mode of operation, actuating a motor of a linear actuator to automatically move a spa cover between a covered position and an uncovered position, and in a manual mode of operation, manually rotating a lifter arm to move the spa cover between the covered position and the uncovered position, wherein manually rotating the lifter arm effects decoupling of the linear actuator from an uncovering and covering cycle of the spa cover.
The present invention will be better understood from reading the following description of non-limiting embodiments, with reference to the attached drawings, wherein below:
Referring to
The housing may be configured to provide any suitable interior chamber and includes an open upper end for user entry and exit. In an embodiment, the housing defines a square or rectangular footprint. In other embodiments, the housing may define a circular, triangular or other regular or irregularly shaped footprint.
The spa 10 includes a cover member 20 which is positionable over the open upper end of the housing 12 for covering at least a portion of the open upper end. In an embodiment the cover member 20 is a single cover configured to enclose the entire open upper end, and which is foldable about a midline. In other embodiments, the cover member 20 includes a pair of cover member halves, each of which is sized to cover one half of the open upper end of the spa 10. The cover member is movable between a closed or covered position, in which the cover 20 rests on the open upper end to substantially or entirely enclose the open upper end of the spa 10, and an open or uncovered position in which the cover 20 is displaced from the open upper end to provide user access to the interior chamber through upper end.
With further reference to
Referring now to
As further shown therein, the lift system 30 further includes a linear actuator 40 mounted at one end to a structural member or support member 43 of the housing 12/frame, and at an opposing end to the second end of the linkage 34. The linear actuator 40 may be any type of linear actuator known in the art, such as hydraulic, electro-mechanical or pneumatic. In an embodiment, the linear actuator 40 is an electro-mechanical actuator and includes a housing or guide cylinder 42 that slidably receives a piston rod 44. The piston rod 44 is extendable and retractable under control of an electric motor 46, as is known in the art. In an embodiment, the distal end of the piston rod 44 is pivotally connected to the second end of the linkage 34. For example, the piston rod 44 and linkage 34 may be pivotally connected via a shaft 48 that extends through the linkage 34 and piston rod 44. The shaft may be held in place be a cotter pin 50 or the like, although other connection means known in the art may also be utilized.
As best shown in
In an embodiment, the lift system 30, including the disk 32, linkage 34 and linear actuator 40, are located interior to the housing 12 (i.e., interior to a sidewall of the spa 10), such that the system 30 is substantially hidden from view). It is contemplated, however, that the system 30, including the disk 32, linkage 34 and linear actuator 40, can likewise be located outside the housing 12.
With reference to
As shown in
Referring back to
Movement of the cover 20 to the closed or covered position is similar, except that when the piston rod 44 is retracted into the guide cylinder 42 and pulls down on the linkage 34, the roller bearings 52 move out against the wall of the channel 54 (as best shown in
Referring now to
Moving the cover 20 to the covered position in the manual mode of operation is effected simply by rotating the lifter arm 22 back to the closed position, which causes the disk 32, linkage 34 and linear actuator 40 to move back to their respective starting positions/orientations, as best shown in
The ability to operate the cover 20 in a manual mode of operation provides an important safety feature in the case that someone is in the spa 10 and the cover 20 is closed, as it allows the cover to be moved to the uncovered position simply by pushing upward on the cover (i.e., it is not locked or held in the closed position by the lift system 30). Moreover, this feature also allows the cover 20 to be opened even when there is no power to run the linear actuator 40. As discussed above, the lift system 30 is thus operable in a manual mode of operation without requiring any special steps to switch between manual and automatic operational modes. In particular, the normal manual uncovering operation (pulling on one of the lifter arms 22, 23) effects decoupling of the linear actuator 40 and switchover to the manual mode without any additional steps.
As alluded to above, the passive lift system 60 on the opposite side of the cover 20 provides lift to the opposite side of the cover so that when the linear actuator 40 is opening or closing the cover, the passive system 60 matches the lift properties so that the cover 20 remains level throughout the opening and closing phases of the cycle. Without such passive system 60, the cover 20 could tilt and cause the bushings and bearings to bind up, jamming the cover 20. The lift systems 30 and 60 thus provide a precision, force balanced cover lift system.
The primary and secondary lift systems 30, 60 of the present invention therefore provide a durable, relatively inexpensive, and mechanically sound means of covering and uncovering a spa in both automatic and manual modes of operation. In particular, the primary lift system 30 utilizes only three main parts, the disk 32, linkage or lever arm 34 and linear actuator 40. While the present invention has been described above as employing an automatic system 30 in combination with a passive system 60 on the opposite side of the cover, it is contemplated that two motor driven lift systems 30 may be employed on either side of the cover. Moreover, while
While the figures and description discloses that a linear actuator is utilized to automatically move the cover between covered and uncovered positions, the present invention is not intended to be so limited in this regard. In particular, it is contemplated that a variety of motorized lifting mechanisms may be employed or substituted for the linear actuator such as, for example, chain-driven sprockets, direct-drive electric motors, and the like.
Turning finally to
The secondary lift assist system 160 includes first and second lift-assist devices 164, 166. The first lift-assist device 164 has a lower end connected to a structural member 68, and an upper end pivotally connected to the plate/disk 162 at a point 163 adjacent to a periphery of the disk (i.e., at a point 163 offset from an axis of rotation of the plate/disk 162). The second lift-assist device 166, likewise, has a lower end connected to the structural member 68, and an upper end pivotally connected to the plate/disk 162 at a point 165 adjacent to a periphery of the disk (i.e., at a point 165 offset from an axis of rotation of the plate/disk 162). In an embodiment, the first lift-assist device 164 is pivotally connected to an inside-facing surface of the disk 162, while the second lift-assist device 166 is pivotally connected to an outside-facing surface of the disk 162.
As further illustrated in
In operation, as the cover opens: the second lift-assist device 166 takes up the load as it rotates to the right and down in
Moreover, during a closing operation, when the cover starts to close, the third lift-assist device 168 provides a substantial torque that aids in lifting the cover from the ground and maintaining it level with the linear actuator driven side (i.e., the primary lift system 30). This prevents tilting and binding of the cover and significantly aids the linear actuator in lifting the cover back onto the spa. Once the cover reaches the position of maximum moment for the middle lift-assist device 164, the bolt head 176 disengages from the disk 162 and the load and moment from the lever falls to zero.
Accordingly, the secondary lift system 160 helps cushion the decent of the cover, and helps lift it back on the spa, and prevents tilting and binding of the cover lift system.
While the above description provides examples of the embodiments, it will be appreciated that some features and/or functions of the described embodiments are susceptible to modification without departing from the spirit and principles of operation of the described embodiments. Accordingly, what has been described above has been intended to be illustrative of the invention and non-limiting and it will be understood by persons skilled in the art that other variants and modifications may be made without departing from the scope of the invention as defined in the claims appended hereto. The scope of the claims should not be limited by the preferred embodiments and examples, but should be given the broadest interpretation consistent with the description as a whole.
This application claims the benefit of U.S. Provisional Application Ser. No. 63/424,990, filed on Nov. 14, 2022, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | |
---|---|---|---|
63424990 | Nov 2022 | US |