This invention makes reference to a system of closure of panels; its aim is to divide, isolate or compartmentalize spaces in houses, offices, shops, etc. by means of a flexible system based on glass and aluminum. For this reason, this invention fits into the technical area of construction, more precisely in the area of enclosures to divide spaces and to enclose spaces on terraces, balconies, rooms, etc.
Within the technical area, there are well known systems of enclosure mainly based on a set of panels hanging from a rail on the roof and that move with the help of bearings and other mechanical elements. These devices present several problems and limitations derived from the gears and bearings, and also from the fact that the weight of the panels rests on the upper rails and not on the floor. In all of these systems, the bearings and gears wear out, fact that makes it necessary to carry out a periodical maintenance of them. Moreover, the weight of the panels can result on malformations on the upper rail, in which the weight of these devises rests, which considerably limits the useful life of the enclosure systems. Examples of these systems are described on patent WO 90/12128 or in the French document FR2.557.624.
The invention subject matter of this patent aims to solve the problems mentioned above by developing an enclosure system in which the weight of the panels rests on the floor, thus eliminating bearings and gears.
This invention aims to solve the problems that arise from the structures that constitute the systems of enclosure of both, outer spaces, as for example terraces, and inner spaces, like those structures used to divide meeting rooms. The solution presented hereby is based in a set of independent panels that move individually, guided by an upper and a lower guide, and in which the weight of each of the panels rests longitudinal and uniformly throughout the lower rail. This structure aims to avoid places in which there is an excessive pressure, as well as mechanical elements vulnerable to suffer failures due to bearings.
This system is composed by a door and a set of panels. Generally, the door is the last panel and it does not move longitudinally from the pick-up position. The door setting is similar to the one of the rest of the panels, though it also includes a system of closure. The independent panels are made up of toughen glass, between 10 and 30 mm thick. The panels include a set of elements that allow them to move along a couple of rails located one in front of the other, on the roof and the floor of a room, terrace, shop, etc. The panels move along these rails with the help of some guides, and the weight of the whole structure only rests on the floor. For this reason, the only function of the upper rail is to guide the movement of each panel. Both panels are independent, and can be moved by a person along the rails. Besides, they can rotate along the axle made up by one of the lateral sides of the panel in such a way that it can be placed in a perpendicular position to the rails. The rotation or opening of the panels shall occur at the end of the rails, that is, near the walls, with the purpose of picking them up. In this way, the panels are picked up in one of the edges of the upper and lower rails that coincide with the walls. When the panels are picked up, these are placed at right angles of the rails. On the other side, the space enclosure shall occur when the panels are extended.
Between these two extreme positions it is possible to include a whole set of possibilities that will depend on the user.
The upper end of the glass is protected by an aluminum frame that has two end arms stuck to the glass and a trapezoid-shaped base, the upper side of which is open and corresponds to the big side, while the base is the small one and coincides with the base of the arms of the frame. Because of the opening of the trapezium, a set made up of three pieces comes out, which make up the upper side of the rotation axle. These three pieces are:
The head of the guide sets together with the joint of the spin guide, and the base of this T screw goes through the hollow made in the upper side of the trapezium of the frame that protects the crystal and screws into a sheet metal located inside the hollow of the frame trapezium. This sheet metal is elongated and has three hollows of identical diameter placed along the longitudinal axle of the piece. The sheet metal is rectangular; three of its sides are straight and the other one is slightly curved. The T screw drives into the perforation of the sheet metal which is nearest to the curved side, which is also the nearest side to the prominent end of the panel or the door. This upper sheet metal is located in a determined place along the hollow of the frame trapezium with the help of two stud screws without head that drive into the ends of the sides that make up the opening to the hollow of the trapezium, and on the other two threaded hollows of the sheet metal. The upper sheet metal's function is to keep the frame and the upper rail together with the help of the set of pieces that make up the rotation axle of the upper part. These pieces are not sized to support the weight of the panel, since the panel shall rest in the base of the device. For this reason, the T screw, together with the stud screws, fasten the panel to the upper guide rail with the help of the third cylindrical piece.
The upper rail is of rectangular or squared section; one of its sides is partially closed, and, through its opening, the elements that constitute the spin axle of the panels previously explained are introduced. The opening is limited by the equidistant sides of the rail. The upper rail is attached to the roof by means of nails, screws or other similar elements that drill a slot in the shape of a channel located along the axle in the inner face opposite to the guide rail, thus enabling the introduction of the screws that attach the rail to the roof.
The lower side of the glass is protected by a lower aluminum frame similar to the upper one. The glass is attached to this frame in the same way that it is attached in the upper side. The upper side of the frame includes the arms of the frame, each of which counts with small prominences on the inner face and a base where the weight of the glass rests. From the base of the frame some sides come out; these constitute the trapezium and function as a mounting structure, since they rest on top of a sleeve of the lower rail frame, which is also made up of aluminum. The lower side of the trapezium is open and corresponds to the larger side, whereas the base corresponds to the smaller one. Within the trapezium a sheet metal similar to the one introduced in the upper side of the panel is placed. A stainless steel screw is driven into the sheet metal and it goes through a component called the lower guide, made up of polyamide or a similar material, which allows the longitudinal movement along the lower rail. This lower rail is a sole piece and it comprises four “floors” that make up the cylinders of different shape:
The lower rail section is rectangular or squared shaped, and its base is closed. The upper side is partially opened and, through its opening, the elements that fasten the panel to the rail are introduced. The opening of the lower rail is limited by the equidistant sides that partially close of the rail. It is on these sides that the 4 mm slots are made in such a way that they are equidistant to the longitudinal axle of the rail, and in which the Teflon strips attached to the lower frame sleeve are fitted. In this way, the weight of each panel rests over these Teflon strips. The inferior rail is attached to the floor similarly to the upper rail, with the help of a nail that goes through the longitudinal channel made along the lower rail axis.
That is, inside the trapezium a sheet metal is introduced, similar to the one in the upper side of the panel. Across this piece a warm screw is fitted; this worm screw includes, at least, two other elements that are introduced within the lower rail. These elements, together with the guide component and the worm screw, allow a fine adjustment of the panel in the lower rail in order to obtain an optimum assembly between the frame and the Teflon strips (PTFE) over which the weight of the panel rests, thus allowing an adequate movement of the panel. The structure of the door is slightly different to the rest of the panels, since at first it does not move along the rails. The upper end of the glass of the door is protected by an aluminum frame; the arms of said frame are attached to the glass and have a trapezium-shaped base, the upper side of which is open and corresponds to the large side, while the base is the small side and coincides with the base of the arms of the frame. Inside the trapezium, the sheet metal that goes through a worm screw is found, fastened by the plastic upper cylindrical guide made up of polyamide or a similar material. This guide has a section in the rectangular floor plan section with rounded corners, in order to enable the attachment of this component into the lower and upper guide. The inside part of this guide is hollow and circular, and the heads of two screws (the threads of which come out by the lower and upper opening) are located there. The upper opening in touch with the roof of the upper guide rail has a smaller diameter than the head of the screw that goes through the roof of the upper rail and threads in a nut located in the roof of the room. The other screw comes out through the lower opening, the circular side of which has a larger diameter than the heads of the screws; this allows the fitting of the heads of both screws within the piece. The lower side of the door contains the same elements arranged within the frame (the base of which is trapezoidal-shaped) and the lower guide rail. These lower and upper rails allow the rotation of the door in both ways and are in touch with the lateral sides of the open edge of the upper rail. With the help of the worm screw, the door can be fastened to the upper rail. As in the rest of the panels, these components are not sized to support the weight of the door, since the door shall rest in the base of the device.
On both the door and the panels, the upper side of the end that is opposite to the bending axle is made up by a wide-head screw that goes through a cylindrical hollow piece made up of polyamide and located in the upper rail hollow. This cylindrical guide piece has a diameter that coincides with the opening of the upper rail. The guide piece ends on its upper side with a widening of its inner thread in such a way that it coincides with the perimeter of the head of the screw. This screw goes through the hollow of the upper frame trapezium that protects the glass and is driven into a thread of the sheet metal located inside the upper frame trapezium. The sheet metal, consisting of stainless steel, is rectangular and has two threads equidistantly located along its longitudinal axle. On the other side, in the lower rail, the lower sides of the lower frame trapezium that protect the glass rest on the Teflon located in the channels of the lower rail. Moreover, a polyamide washer, with the shape of an “H”, is partially introduced between the sides that define the hollow of the lower frame trapezium in such a way that the base of the H-shaped washer covers the opening of the lower rail, without making the weight of the panel rest over the H-shaped washer in the inner borders that define the hollow of the lower rail. In this way, the washer does not rest over the Teflon strips, but it does cover the opening of the lower rail. The washer is attached to the frame with the help of a screw that goes across the threaded hollow through the longitudinal axle to the H-shaped washer and goes up to the base of the lower frame trapezium.
The central side of the upper rail that coincides with the door has a gap in which a mechanism based in a series of spoon-shaped recesses that house the heads of the T-shaped screws is located, so as to enable the rotation and opening of the panels when these are picked up in the end of the enclosure system.
In the upper rail side that coincides with the end of the door—opposite to the wall—a slot is made, in which an arm-shaped plate is placed. The hollow made in the upper rail allows the sheet and their frames to come out from the plan made up by the upper rails when these are picked up in the end of the enclosure system. The spoons, together with some plates that spread perpendicularly to the upper rail through the hollow made in said rail, enable the panels to rest and avoid them from bending.
The bending movement begins when the head of the T guide-screw is introduced and fitted within the spoon of the barrel located at the end of the rail, in the vicinity of the door. The sinking of the spoon establishes and secures the exact point through which the spin axle will pass and in which the spin movement of the door or panel will take place. Besides, the looseness of the sinking of the spoon allows a slight swinging of the door, which eases the opening of the panel or the door. When a panel bends, it twists through the spin axle comprised by the devices previously explained, and the sheet bends as well, driving the weight of the glass that the frame receives to the washer. When the H-shaped washer moves, it is moved above the lower rail opening, abandoning it for a notch made in the Teflon and dragging over the floor surface. On the other side, the axle and the guide that comprise the screw components that go through the guide piece can only abandon the upper rail through the hollow made near the wall.
The door includes a handle that allows the opening of the window fitted into the spin arm and that is used, together with the closure of the inner side, to open, close or block the door, thus allowing the system to be completely shut, without making it possible to open it from the outside.
In case you want to completely isolate a place with this enclosure system, the lateral finishing of each sheet shall be made of plastic or doormat, which will also be useful to cover the existing space between each sheet and panel, when the panels are spread. In turn, the lateral finishing of the panel that functions as door can also include a plastic stripe that will be used to close the space between the wall and the door. In case this system is used in terraces and to isolate outer spaces of buildings, it won't be always desirable to obtain a perfect isolation, and for this reason the finishing of the lateral sides will be decided according to each construction. In this sense, it is important to mention that one of the functions of these panels is to acoustically isolate the desired closed space from the outer noises, and in the tests that have been carried out it has been proved that the sound level perceived in the isolated room by the set of panels goes from 70 dB to 35 dB.
This system is prepared to support panels up to 3 meters high, in which each sheet can weight up to 50 kg. Moreover, the dimensions of the glass are limited to a width of 10 to 30 mm, because with these conditions and because of the use of the aluminum frames found of the market, it is possible to obtain the best mechanical behaviors for the system.
The movement and displacement of each panel is manually carried out by a person. The rotation and displacement of each panel will allow an easy cleaning of both faces. Besides, the maintenance of this structure is simple, because no wheels, bearings or drivings that might wear out are used.
The stripes over which each panel rests and moves along the rails are made up of Teflon (PTFE), since this material allows an easy movement of the panels, with mechanical properties resistant to abrasion and wear. These stripes are fixed to the lower section. The behavior of the Teflon (PTFE) in touch with the aluminum surfaces allows the simple and easy movement of the system.
In
The rotation of the sheet or panel (2) is carried out with the help of some pieces partially located in the upper (11) and lower (12) guide rails. In this way, we will find three pieces in the upper side that make up the spin axle and the upper guide of the panel (2):
The spin guide (6) and the cylindrical piece (7) are crossed by the T guide-screw (5) through the openings (46 and 47, respectively.) The guide (5) head (42) is set with the spin guide (6), and the base of this T screw (5) goes through the hollow (35) of the trapezium (3) and is threaded in the upper sheet metal (8) located along the hollow inside the frame (3) trapezium. As it is shown in
In
Thus, each barrel (17) is specifically made for each enclosure, depending on the number of panels that comprise the enclosure system, as well as the geometric characteristics of them, with the aim of establishing the point through which the spin axle shall pass.
As it is shown in detail in figure eight, the upper rail (11) has a rectangular or squared section; one of its sides is partially closed and has an opening that allows the entrance of the elements (5, 6 and 7) that constitute the upper side of the spin axle, which help to make the twist of the panels (2). The opening (25) is defined by the equidistant sides (30) of the rail (11). The upper rail (11) is attached to the roof by means of nails, screws or other similar elements (18) that drill a slot in the shape of a channel located in the inner face opposite to the opening (25) of the guide rail (11), since this channel (23) enables the introduction of the elements (18) that attach the rail (11) to the roof.
The lower side of the glass (10) is protected by an aluminum lower frame (3) similar to the upper one. The glass (10) is stuck to this frame (3) in the same way was it is stuck in the upper part. So, the upper side of the frame (3) includes the frame arms (32), the prominences (14) and the base (31) in which the weight of the glass rests (10). From the base (31) of the frame (3) some sides (33) come out; these constitute the trapezium and function as a mounting structure, since they rest on top of a sleeve (9) of the lower rail frame (12), which is also made up of aluminum. The lower side of the trapezium is open and corresponds to the larger side, whereas the base (31) corresponds to the smaller one. Within the trapezium there is a lower sheet metal (8) as in the upper side of the panel. A stainless steel screw (16) is driven into this piece (8), and it goes through the lower guide (15), made up of polyamide or a similar material, which allows the longitudinal movement along the lower rail (12). The rotation of the guide (15) inside the lower rail (12) allows the opening of the panels (2).
With the screws (5 and 16) fastened in the different guides, it is possible to make the fine adjustment of the panel (2) between the lower (12) and the upper (11) rails.
As shown in detail in
It is not foreseen that the door (1) moves along the lower and upper rails (11 and 12), reason why the structure of the door (1) is slightly different to the rest of the panels (2), as shown in
The upper opening (59), which is in touch with the roof of the upper guide rail (11), has a smaller diameter than the head of the screw (28) that goes through the roof of the side that makes up the upper rail (11) and is threaded in a nut (29) located in the roof of the room. The other screw (27) comes out through the lower opening (60), the circular side of which has a larger diameter than the heads of the screws (27 and 28), which allows the fitting of the heads of both screws within the piece (13). The lower side of the door contains the same elements arranged between the frame (3), the base of which is trapezoidal-shaped, and the lower guide rail (12), inside which you will find the rectangular floor plan section piece (13), which has rounded corners and is hollow, with an opening (59) that is in touch with the floor of the rail (12); this rail has smaller diameter than the head of the screw (28) that goes through it (12) and is threaded in the nut (29) located in the floor of the room, being the diameter of the exit (60) larger than the heads of the screws (27 and 28). On the other side, the head of the screw (27) is threaded in the sheet metal (8) located in the hollow of the trapezium (3).
This set of screws, nails (29) and piece (13), together with the sheet metal (8), enable the rotation of the door in both ways and is in touch with the lateral sides of the open side of the upper rail. With the help of the screw, the door can be adjusted to the upper rail. As in the rest of the panels, these components are not sized to support the weight of the door, since it shall rest in the lower sides (34) of the door frame which, in turn, rests on the Teflon stripes (4) located along the channels (9) in the base of the device.
The door (1) includes a handle (not shown in the figures), that allows the opening of the door; said handle is fixed in the spin arm and it is used, together with the closure of the inner side, to open, close or block the door (1), thus allowing the system to be completely shut, without making it possible to open it from the outside.
On the central side of the upper rail (11), that coincides with the end of the door (1), a gap is made opposite to the wall, and a mechanism is placed there; said mechanism is based in an arm-shaped plate (40) used to guide the exit of the sheets of the panels (2) and the door (1). That is, the slot (48) made in the upper rail (11) allows the sheets (10) and their frames (3) to come out from the plane made up by the upper (11) and lower (12) rails when these are picked up in the end of the enclosure system. The spoon (65) defines the axle on which each of the panel rotates, and the arm (40) will help each sheet (10) to come out, allowing them to rest on it. In this way, both elements (40 and 65) will prevent the panels from bending (2). Thus, when each panel (2) rotates on the spin axle made up by the devices (5, 6, 7, 8, 15 and 16) showed in
The spoon-shaped plate (40) is inserted into the guide (11) gap, and it comes out perpendicularly into said upper rail (11) through the gap. On the end of the plate a rope is fastened (not shown in respective figures), which descends in parallel to the sheet (2) until it is adjusted to the lower rail (12).
As it is shown in
As it is shown in detail in
The said piece is divided into three cylinders: two outer cylinders (56 and 57) that have equal diameter—and which is larger than the one of the hollow of the lower rail (12)—and another inner cylinder (55), that has a much smaller diameter, which is inserted into the hollow (35) of the trapezium of the lower frame (3).
The bending movement begins when the head (42) of the T guide-screw is introduced and fitted within the spoon (65) of the barrel (17). The sinking (65) of the spoon establishes and secures the exact point through which the spin axle will pass and in which the spin movement of the door or panel will take place. Besides, the looseness of the sinking of the spoon (65) allows a slight swinging of the door, which eases the opening of the panel (2) or the door (1). When a panel (2) or door (2) bends, it twists through the spin axle comprised by the devices (5, 6, 7, 8, 15 and 16) and (8, 13, 27, 28 and 29), and the sheet bends as well, driving the weight of the glass (10) that the frame (3) receives to the washer (54) through its sides (33 and 34). When the washer moves (54), it is moved above the lower rail (12) opening (24), abandoning it for a notch (not shown in respective figures) made in the Teflon (4) and dragging over the floor surface. On the other side, the axle and the guide that comprise the screw pieces (41) that go through the cylindrical guide piece (63) and thread into the sheet metal piece (21), can only abandon the upper rail (11) through the hollow (48). Thus, the screw (41), the cylindrical piece (63) and the sheet metal (21) will be at a different distance on each panel (2), in such a way that the panels that were last to bend or be picked up will have the pieces (41, 21 and 63) nearest to the spin axle. So, the opposite end to the spin axle made up by the pieces (8, 13, 27, 28 and 29) of the door (1) coincides with the disassembly axle in which the pieces (41, 21 and 63) are located. Other solution consists on the size of each panel being different, so that the edge which is opposite to the spin axle coincides with the place where the guide pieces are placed (41, 21 and 63). A variant to this system consists of welding the T guide-screw (5) to (8) so as to get a higher robustness of the spin system for both the door (1) and the rest of the panels (2).
Number | Date | Country | Kind |
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P200800273 | Feb 2008 | ES | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/ES2009/000047 | 1/30/2009 | WO | 00 | 10/28/2010 |