The present invention relates, generally, to a spacer assembly for supporting and securing a first cabinet assembly to a second cabinet assembly and for providing an aesthetically pleasing decorative cover therebetween.
It is also well known to attach individual storage cabinets (i.e., cabinet subassemblies) together along their side walls where cabinet assemblies having additional storage capabilities is desired. Typically, the cabinet subassemblies are coupled together by bringing their sidewalls into an abutting relationship and inserting fastening devices, such as screws or bolts, through the side walls. The resultant cabinet assembly thus include a seam corresponding to the juncture of the cabinet subassemblies that is aesthetically unpleasing. To remedy this, it has been proposed to include moldings, facing strips or the like at the juncture. These moldings or facing strips are typically permanently installed and are not readily removable or replaceable.
However, there are instances wherein the two cabinet subassemblies are desired to be coupled together in a spaced relationship to one another to form a cabinet assembly. For example, it may be desirable to attach a flat workdesk, or support tray, between the two cabinet subassemblies and then attach one or more upper suspended cabinet subassemblies that extend above the workdesk for storage. It is also desirable wherein the cabinet subassemblies have be easily disassembled, and reassembled in a different configuration, as desired. The present invention is directed to a spacer assembly that addresses some of these desirable attributes.
One embodiment of the spacer assembly for use in supporting and securing a first cabinet subassembly to a second cabinet subassembly to form a cabinet assembly includes a first frame member, a second frame member and a decorative cover. The first frame member extends between a top attachment end and a top non-attachment end and includes a mount having an indented ledge coupled at the top attachment end. The second frame member extends between a bottom attachment end and a bottom non-attachment end and includes a bottom plate extending from the bottom attachment end and a flange extending outwardly away from the bottom plate. The decorative cover is coupled onto the mount of the first frame member and onto the flange of the second frame member. A male fastening member secures the decorative cover to the second frame member.
In a further embodiment, a cabinet assembly includes the spacer assembly as described above that is positioned between each of a first cabinet subassembly to a second cabinet subassembly. In this further embodiment, the first and second frame members include protrusions defining bores that are respectively axially aligned with corresponding bores in the first and second cabinet subassemblies, and wherein male fastening members are inserted through the axially aligned bores to secure the spacer assembly to each of the respective first and second cabinet subassembly.
In a still further embodiment, an associated method for forming the cabinet assembly by securing the aforementioned spacer assembly between the aforementioned first and second cabinet subassembly is also provided.
The spacer assembly of the present invention provides sufficient structural support and a desirable aesthetic appearance for forming cabinet assemblies from cabinet subassemblies. The spacer assembly is easy to install, and easy to disassemble after installation, thus allowing cabinet subassemblies to be arranged, and rearranged, in a wide variety of different ways as desired.
Advantages of the present invention will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings.
Referring now to the figures, wherein like numerals indicate like or corresponding parts, a spacer assembly 20 is generally shown in
The longitudinal axis A, as described herein, is not intended to describe an axis that is generally parallel to or along the lines of longitude associated with describing map coordinates of the earth that extend between the north and south pole, but is intended to generally describe the longest lengthwise direction of the part described (here the first frame member 22. Accordingly, further descriptions of the longitudinal axis A of other components are described in terms of the relative orientation to the first frame member 22 as described herein.
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The term “substantially”, as in the phrases “in a direction substantially normal” and “substantially parallel” as described above, is meant to describe wherein the relationship between elements to which it refers has the elements as described, but allows for slight variations or imprecision of the components, or the coupling of the components, as described. By way of example, wherein the term “normal” describes a perpendicular (i.e., a 90 degrees) arrangement between elements, the term substantially allows the elements to be arranged at angles that vary from exactly 90 degrees, such as being offset from perpendicular by a few percent (i.e., 0.1 to about 10 degrees) relative to precisely 90 degrees. Accordingly, the phrase “in a direction substantially normal” refers to an arrangement wherein the length and width of the second wall 30 defines a plane that is transverse and at an angle of 90 degrees, plus or minus 5 degrees, to a corresponding respective plane defined by the first wall 28 and the second wall 32. Similarly, the phrase “substantially parallel”, with respect to the first and second frame member 22, 24, includes wherein the plane defined by and extending from the respective first and second frame member 22, 24 along the longitudinal axis are actually angled slightly with respect to the longitudinal axis A and thus would intersect one another and some point along the planes distant from first and second frame members 22, 24).
Similarly to the first frame member 22, the second frame member 24 may have a first wall 38 extending along the longitudinal axis A, a second wall 40 extending from the first wall 38 in a direction substantially normal to the first wall 38, and a third wall 42 extending from the second wall 40 in a direction substantially normal to the second wall 40. The first wall 38 and the third wall 42 are substantially parallel to one another. The first wall 38 includes at least one protrusion 34 which protrudes from the first wall 38 toward the third wall 42 and which defines a bore 36 therethrough. The third wall 42 includes at least one protrusion 34 which protrudes from the third wall 42 toward the first wall 38 and which defines a bore 36 therethrough.
The first frame member 22 may further include a top attachment end 50a, defined at one end of each of the first wall 28, second wall 30, and third wall 32, that is proximate to the decorative cover 26, with the first frame member 22 also defining a top non-attachment end 50b opposite the top attachment end 50a. This top attachment end 50a includes a mount 51 which may be fit into an interior region 53 of the top attachment end 50a of the first frame member 22, with the interior region 53 defined between the adjacent inner surfaces of the first wall 28, second wall 30, and third wall 32. It is to be appreciated that the mount 51 may be fastened or formed through alternative way such as welding, mechanically affixing, or being formed integrally with the interior region 53 of the first frame member 22 at the top attachment end 50a. The mount 51 may further include an indented ledge 52 extending toward the decorative cover 26 and away from the top attachment end 50a and top non-attachment end 50b. The indented ledge 52 comprises a first lip 54 extending from the first wall 28, along the longitudinal axis A and spaced laterally toward the third wall 32, a second lip 56 extending from the second wall 30, along the longitudinal axis A and spaced laterally toward the second frame member 24, and a third lip 58 extending from the third wall 32, along the longitudinal axis A and spaced laterally toward the first wall 28. Collectively, the first lip 54, the second lip 56, and the third lip 58 form the indented ledge 52. The top attachment end 50a further comprises a top plate 60 extending from the first lip 54, the second lip 56, and the third lip 58 in a direction normal to the longitudinal axis A.
The second lip 56 of the indented ledge 52 further defines an aperture 62, as shown in
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In certain embodiments, the total number of bores 66 on the first cabinet subassembly 44 corresponds to the total number of bores 36 on the first frame member 22 and second frame member 24, with each one of the at least one bores 66 axially aligned with a corresponding one of the bores 36 of the first frame member 22 or the second frame member 24 when the spacer assembly 20 is positioned adjacent to the first cabinet subassembly 44 for securing thereto. In this embodiment, a male fastening member 64 is extended through a corresponding one of the axially aligned pairs of bores 66, 36 to secure the spacer assembly 20 to the first cabinet subassembly 44.
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The first wall 38 and the third wall 42 of the second frame member 24 may further be shortened or truncated to form a notched region 76 of the bottom attachment end 68a such that the flange 72 is flush with a horizontally extending surface 91 of the first wall 38 and the third wall 42. Said differently, the first wall 38 and the third wall 42 may be configured to allow the decorative cover 26 to rest upon the flange 72 and the notched region 76 of the first wall 38 and the third wall 42 evenly and without any gaps. The first wall 38 and the third wall 42 may further be rounded in the transition from the horizontally extending surface 91 of notched region 76 to horizontally extending surface of the first and third wall 38, 42 that is not truncated to avoid contact with the decorative cover 26 while the decorative cover 26 rests upon the flange 72 and the notched regions 76 of the respective first wall 38 and the third wall 42.
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The second frame member 24 may further include a second reinforcement section 100 wherein the first wall 38 and the third wall 42 have increased thickness which comes about as a result of the bottom plate 70 of the second frame member 24 overlapping the first wall 38 and the third wall 42 of the second frame member 24. The second reinforcement section 100 may further increase stability, strength, and durability of the spacer assembly 20.
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A method for assembly the spacer assembly 20 includes a step of coupling the first frame member 22 to the first cabinet subassembly 44 through use of one or more of the male fastening members 66. The second frame member 24 is then coupled to the first cabinet subassembly 44 through the use of one or more of the male fastening members 66. The first frame member 22 and the second frame member 24 are aligned in a substantially parallel position.
Following the step of coupling the first frame member 22 and the second frame member 24 to the first cabinet subassembly 44, the decorative cover 26 may be coupled to the first frame member 22 and to the second frame member 24. The top cover plate 94 and the bottom securing ledge 96 of the decorative cover 26 may be aligned with the aperture 62 of the second lip 56 of the first frame member 22 such that the decorative cover 26 is coupled to first frame member 22. The decorative cover 26 may further be coupled to the second frame member 24 by aligning the bottom cover plate 88 and the top securing ledge 92 with the flange 72 of the second frame member 24 and inserting one or more of the male fastening members 66 through both the bore 74 defined by the flange 72 and through the bore 90 defined by the bottom cover plate 88. In this way, the decorative cover 26 is coupled to the second frame member 24.
The method may further include coupling the second cabinet subassembly 46 the spacer assembly 20 through use of one or more of the male fastening members 66. The male fastening member 64 may be inserted through one of the bores 64 of the second cabinet subassembly 46 and through one of the bores 36 of the protrusion 34 of the first frame member 22 to secure the second cabinet subassembly 46 to the spacer assembly 20. The male fastening member 64 may further be inserted through one of the bores 64 of the second cabinet subassembly 46 and through one of the bores 36 of the protrusion 34 of the second frame member 24 to secure the second cabinet subassembly 46 to the spacer assembly 20. The secured first cabinet subassembly 44, spacer assembly 20, and second cabinet subassembly 46 therefore form the cabinet assembly 19.
The invention has been described in an illustrative manner, and it is to be understood that the terminology which has been used is intended to be in the nature of words of description rather than limitation. Many modifications and variations of the present invention are possible in light of the above teachings, and the invention may be practiced otherwise than as specifically described.
The present invention claims priority to U.S. Provisional Application No. 62/485,639, filed Apr. 14, 2017, the contents of which are hereby incorporated by reference.
Number | Date | Country | |
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62485639 | Apr 2017 | US |