Spacer for razor blade for creating and maintaining a stubble shave appearance

Information

  • Patent Grant
  • 10780596
  • Patent Number
    10,780,596
  • Date Filed
    Tuesday, November 13, 2018
    6 years ago
  • Date Issued
    Tuesday, September 22, 2020
    4 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Prone; Jason Daniel
    Agents
    • Walter Haverfield LLP
    • Pingor; James J.
Abstract
A razor blade assembly that is capable of creating a stubble-like appearance via a manual, low-cost razor. The assembly includes a spacer that maintains a gap or clearance between a blade edge and a surface to be shaved. This gap or clearance facilitates an effect of a shadow- or stubble-like appearance upon the surface.
Description
BACKGROUND OF THE DISCLOSURE

The present exemplary embodiment relates to razor blades for shaving. More particularly, it relates to a razor which has a blade that can adjusted to create and maintain a “stubble” appearance without the need to grow a beard (BE, FIG. 1) and then shave it off every several days.


Referring again to FIG. 1, existing disposable razors employ fixed blades which have a predetermined depth to obtain a “clean shave” (CS). Electric trimmers, on the other hand, often employ mechanisms by which to adjust the trimmer depth to obtain a desired depth or hair length.


A “stubble” (ST, FIG. 1) appearance is popular among young men, such as between the ages of 18-35, and in particular celebrities, actors, musicians, athletes, etc. However, there is no existing low cost option is to create a “stubble” appearance (ST, FIG. 1) such as by using a manual razor. An electric trimmer may be able to create or maintain the “stubble” appearance; however, electric trimmers are costly with no acceptable lower cost alternative available. Also, electric trimmers may not be able to provide a wide range of consistent “stubble” shaves and may create bald spots in certain areas with closer stubble shaves.


Thus, there is a need for a manual, low cost device whereby a blade depth can be easily created and maintained by a shim or spacer to create and consistently maintain a “stubble” appearance.


SUMMARY OF THE DISCLOSURE

The present disclosure relates to razor blades. More particularly, it relates to a cap or spacer which is used to adjust the blade depth by spacing the blade from the user's skin to create and maintain a “stubble” appearance.


In accordance with a preferred embodiment of the disclosure, a razor blade assembly includes a handle; a head having a blade assembly having one or more blades connected to the handle; and a spacer or cap which is mounted to and positioned over the head and is adjusted to create and maintain a “stubble” shave such as between about 0.45 mm to 1.25 mm in thickness.


In accordance with another embodiment of the disclosure, a cap for adjusting blade thickness of a razor blade has a body having first and second side walls, a top wall and a bottom wall connected to the first and second side walls; a first protruding wall extending from the top wall and second protruding wall extending from the bottom wall, and a plurality of ribs extending between the top wall and the bottom wall. The ribs are adapted to space the cutting edge of the razor blade a predetermined distance from a surface to be shaved.


In accordance with another embodiment of the disclosure, a method of creating and maintaining a stubble shave appearance on the skin of user includes: providing a razor blade assembly having a handle and a head comprising blades; providing a cap or spacer which is mounted to and positioned over the head to space the cutting edges of the blades from the skin to create and maintain a stubble shave appearance in the range of 0.45 mm thickness to 1.25 mm thickness.


In accordance with another embodiment of the disclosure, a razor blade is provided with interchangeable spacers which can be removably attached to a blade receiver portion of a razor thereby controlling or otherwise limiting the depth of the blade relative to a shaving surface (e.g. 0.45 mm, 0.85 mm, 1.25 mm, etc.).


The razor blades can create and maintain a “stubble” shave appearance in the range of about 0.4 mm to 1.25 mm in beard thickness.


In accordance with another embodiment of the disclosure, a removable spacer in the form of a cap or spacer is provided for a manual, disposable razor.


In accordance with another embodiment of the disclosure, the razor blade and spacer can be used in a dry shave scenario wherein no creams are used since the blade does not actually contact the skin.


In accordance with another embodiment of the disclosure, the blade cap can be adjusted to fit on virtually any commercially available razor blade.


In accordance with another embodiment of the disclosure, a razor blade kit is provided which includes a razor handle, blades, and interchangeable caps of various thickness admissions.


In accordance with another embodiment of the disclosure, the caps can be snapped and or clicked onto the blade body.


In accordance with another embodiment of the disclosure, the razor cap can be used with cream, oil, foam or lotion.


Still other aspects of the disclosure will become apparent upon a reading and understanding of the following detailed description.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 illustrates a view with a close shave, a “stubble” shave, and a beard.



FIG. 2 is a top plan view of a razor blade and handle assembly and a cap in accordance with one embodiment of the disclosure;



FIG. 3 is a top plan view of a carrying case and razor blade and cap in accordance with another embodiment of the disclosure;



FIG. 4 is a top plan view of a handle, blades and caps in accordance with another embodiment of the disclosure



FIG. 5 is an upright perspective view of a blade cap positioned over a blade cutting edge in accordance with another embodiment of the disclosure;



FIG. 5A is a cross-sectional view taken along line 5A of FIG. 5;



FIG. 6 is a bottom plan view of the blade cap of FIG. 5;



FIG. 7 is a top plan view of the cap of FIG. 5;



FIG. 8 is a rear elevational view of the cap of FIG. 5;



FIG. 9 is side elevational view of the cap of FIG. 5;



FIG. 10 is a bottom plan view of the cap of FIG. 5;



FIG. 11 is a front elevational view of the cap of FIG. 5;



FIG. 12 is a top plan view of a cap with angled ribs at a 45 degree angle in accordance with another embodiment of the disclosure;



FIG. 13 is a top plan view of a cap with angled ribs at a 60 degree angle in accordance with another embodiment of the disclosure;



FIG. 14 is a perspective view of a cap installed on a razor blade in a storage position in accordance with another embodiment of the disclosure;



FIG. 15 is a perspective view of the cap installed on a razor blade in an in-use position in accordance with another embodiment of the disclosure.





DETAILED DESCRIPTION OF THE DISCLOSURE

With reference now to FIGS. 2-11, a preferred embodiment of a razor blade and cap is shown and described. The Figures illustrate a preferred embodiment of the disclosure only is not limited to the embodiments of the Figures.


Referring to FIG. 2, a disposable razor blade assembly A includes a handle 10 and a head 12 which receives blades 14. The blade head is preferably snapped into and locks into the upper end of the handle and tabs 16 or other locking mechanisms may be snapped or moved to disengaging the blade head from the handle.


The handle 10 may be rectangular or cylinder in conformation and may taper from a narrow end 18 adjacent the blade head to a wider end 20 for gripping comfort. For example, the length L of the handle can be 134 mm and length L2 of the wide end 20 may be 22 mm. The blade head itself can be about 0.40 mm long (L3). One embodiment of a spacer or cap 30 preferably has a length L4 of about 0.45 mm.


Referring now to FIG. 3, a carrying case 31 such as with a clam-shell style housing 33 and a cover 35 is shown which can for example conveniently house the razor blade handle 10, three blades 14, and three or four spacers such as shims or caps 30.



FIG. 4 illustrates the handle 10 which may have ridges or knurls 11 forming an improved ergonomic design for easy gripping, the blades 14, and three caps or spacers 30, 32, 34.


The caps can be the same gauges or different gauges. “Gauge” refers to the thickness of the desired shave, e.g., a 0.45 mm gauge refers to a 0.45 mm thickness beard. As an example, cap 30 has gauge of 0.45 mm, cap 32 has a gauge of 0.85 mm, while cap 34 has a gauge of 1.25 mm. These gauge caps would be used to achieve a “stubble” shave. Of course, many other gauges are contemplated by the disclosure. The 0.45 mm gauge cap preferably results in a 0.45 mm thick stubble beard since it spaces and positions the blades approximately 0.45 mm from the skin, the 0.85 mm gauge cap provides approximately a 0.85 mm thick stubble beard, while a 1.25 mm gauge cap provides approximately a 1.25 mm thick stubble beard. The caps can be made of any suitable material, such as plastic or metal but slightly flexible plastic is preferred. The caps made from molds, extrusions or any suitable manufacturing method.


Referring now to FIGS. 5-11 the details of the cap 30 are shown and explained in detailed. The cap 30 shown is a 0.45 mm gauge cap used for maintaining a stubble shave. The cap has two opposed side walls 36, 38 which are parallel to each other, a first or back wall 40 and a second or front wall 42 which can be perpendicular to side walls 36, 38.


Side walls 36 and 38 are preferably tapered or angled resulting in the top wall being positioned at an angle with respect to the bottom wall. A series of cavities 45 are formed between walls 36, 38, 40, 42. A first extension or top wall 44 extends from an upper end 46 of wall 40 and between side walls 36, 38, while a second extension or bottom wall 48 extends from bottom wall 42 and between side walls 36, 38. The walls 44, 48 add rigidity may aid in mounting the cap to the blade head.


Wall 48 serves as a facial hair receiving or entry surface. Referring to FIG. 5A, surface 51 of wall 48 is spaced or positioned below surface 53 of wall 44 by dimension “B” and below an upper edge 55 of a cutting blade 14 by dimension “C”. This allows the hair to be cut to not bend over or get crimped and to engaged by the cutting edges 55 of blades 14. The ribs or facial hair guards 50 engages the skin or face of the user and serves to space the surface to be shaved from the blade cutting edge to result in a specific hair length (referred to as the gauge thickness). The shaving direction is shown in FIGS. 5 and 5A. The rear or back wall 44 can serve as a stop surface for preventing further cutting and also can facilitate removal of the cut hair from the face of the user when the cut hair contacts the wall 44.


Several ribs or facial hair guides 50 extend between and connect wall 44 and wall 48 together. The ribs may be chamfered and tapered or angled between walls 44 and 48. Nine ribs are shown, but other numbers are contemplated by the disclosure. The ribs preferably form a grid and due to the thickness of the ribs serve to space the cutting edge of the blade from the user's skin. This is what achieves the “stubble shave”. Thus, the thicker the ribs, the thicker (i.e., the higher gauge) the shave (i.e., the hair is longer). The thinner (i.e., the smaller gauge) the ribs, the closer the shave. In this example, the ribs have a thickness T of about 0.45 mm to form a 0.45 mm thick beard which is referred to as stubble or a “stubble shave”.


The ribs 50 of the cap thus are able to create and maintain a certain thickness of shave, commonly referred to as a “stubble shave”. The optimum thickness for a “stubble” shave appearance is in the range of 0.45 mm to 1.25 mm in thickness. Thus, the various thickness T of the ribs can be about 0.45 mm, 0.85 mm, 1.25 mm. Other thicknesses are contemplated by the disclosure. In other aspects, as shown in FIGS. 5 and 6 as-filed, embodiments of the innovation can employ a varying or variable thickness along a portion of the rib 50 between the blade 14 and the front wall 42 (see, callout “D” as shown in FIGS. 5, 5A, and 6). In other words, in these aspects, the thickness of the rib 50 can vary along the length “D” as illustrated. As shown, length “D” identifies a portion of the rib(s) 50 between the blade 14 and the front wall 42.


The caps 30, 32, 34 have a gauge thickness ranging from about 0.45 mm to about 1.25 mm to create a “stubble shave”. The caps can have various size grids and various numbers of ribs and may be configured to fit various blades such as two, three, four, five or six blades. FIGS. 7-11 show various views of the structure of the cap 30.


Two resiliently biased clips 52, 54 are formed on and protrude from opposite side walls 36, 38 for attaching the cap onto a blade by snapping or clicking the cap onto the sides of the blade head. The clips are slightly flexed outwardly and snap into place to retain the clip onto the blade itself. As an alternative, the cap can be formed as part of the head itself to provide a complete integral and disposable unit.


By placing the cap 30 directly on the blade head 12 directly above the blades 14 (see FIG. 15), various thicknesses of shave can be easily obtained. Thus, there is no longer a need to grow a beard for one to three days and then shave it off and repeating the process to maintain the “stubble” look. The cap of the preferred embodiment allows the user to easily and uniformly and consistently create and maintain the “stubble” look with either a manual, disposable razor or an electric trimmer.


Referring to FIG. 12, in accordance with another embodiment of the disclosure, the ribs 60 may be angled at 45 degrees with respect to walls 40, 42. Referring to FIG. 13, the ribs 62 may be angled at 60 degrees with respect to walls 40, 42. By angling the ribs, a smoother shave may occur and possible bald spots can be minimized on the user's face.


The caps can also be adjustable and can be hinged or rotatably connected to the blade such that the cap can be rotated into position over the blade when the stubble shave is desired and then be rotated away from the blade so the blade can perform a close shave on the other areas of the user's face.


Referring to FIG. 14, the cap 30 may be snapped or removably secured to the rear of the blade head in a storage position.


The cap can also be provided directly on the blade head or can be formed as part of the blade head for a particular gauge beard thickness as a complete, disposable unit including the blade head and handle. The cap also can be removable and reusable.


The cap can be provided separately, as a disposable, and with a variety of item commercially available manual razors, such as Gillette®, Harry's®, Schick®, Dollar Shave Club®, etc. and can be provided with the razor and blade. The cap can also be provided with electric trimmers. The cap can also be provided directly on the blade for a particular beard thickness. The cap and blade can be a complete unit which is disposable. The cap also can be replaceable or reusable.


The embodiments discussed above are illustrative only. Various other embodiments are encompassed by and contemplated by the disclosure and the appended claims.

Claims
  • 1. An apparatus comprising; a spacer positioned over a head of a razor, wherein the head comprises at least one blade and the spacer creates a gap between a sharpened edge of the at least one blade and a surface to be shaved, wherein the spacer, in an upright position, comprises, a top wall of the spacer having a top wall surface that engages the surface to be shaved;a front wall of the spacer having a front wall top surface that engages the surface to be shaved; a plurality of tapered-depth ribs; a first side wall that traverses between the top wall and the front wall; anda second side wall that traverses between the top wall and the front wall opposite the first side wall, wherein the top wall, the front wall and at least a portion of the plurality of tapered-depth ribs defines a single surface;wherein the plurality of tapered-depth ribs are positioned between the first side wall and the second side wall traverse between the top wall and the front wall, and wherein the plurality of tapered-depth ribs vary in thickness throughout a portion of at least one of the ribs between the front wall and the at least one blade to create the gap between the sharpened edge of the at least one blade and the surface to be shaved.
  • 2. The apparatus of claim 1, wherein the spacer is formed into the head of the razor.
  • 3. The apparatus of claim 1, wherein the spacer is removably mounted onto the head of the razor, wherein an attachment between the spacer and the head is a removable attachment.
  • 4. The apparatus of claim 1, wherein the gap is of a range of 0.45 mm to 1.25 mm in thickness.
  • 5. The apparatus of claim 1, wherein each of the plurality of tapered-depth ribs maintain the gap of the sharpened edge of the at least one blade from an associated surface to be shaved.
  • 6. The apparatus of claim 5, wherein a subset of the plurality of tapered depth ribs are inclined between the top wall and the front wall.
  • 7. The apparatus of claim 6, wherein the first side wall comprises a first resilient clip and the second side wall comprises a second resilient clip, wherein the first resilient clip and second resilient clip secure the spacer to the head.
  • 8. The apparatus of claim 7, wherein the thickness of the plurality of ribs have a thickness in a range of 0.45 mm to 1.25 mm.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of, and claims the priority of, U.S. patent application Ser. No. 15/489,992, filed Apr. 18, 2017, and entitled “SPACER FOR RAZOR BLAD FOR CREATING AND MAINTAINING A STUBBLE SHAVE APPEARANCE,” which claims the benefit of U.S. Provisional Patent Application Ser. No. 62/410,591, filed Oct. 20, 2016, and entitled “ADJUSTABLE RAZOR,” and also claims the benefit of U.S. Provisional Patent application Ser. No. 62/325,545 entitled “ADJUSTABLE RAZOR” filed on Apr. 21, 2016. The entirety of the above-noted applications are incorporated by reference herein.

US Referenced Citations (64)
Number Name Date Kind
797184 Deneen Aug 1905 A
1419187 Wilson Jun 1922 A
1493962 Cowan May 1924 A
2165391 Lewis Jul 1939 A
2171880 Lewis Sep 1939 A
D123180 Pileggi Oct 1940 S
2234440 Lewis Mar 1941 A
2237676 Lewis Apr 1941 A
3183589 Szabo May 1965 A
3219180 Rosen Nov 1965 A
D205453 Christensen Aug 1966 S
D210713 Hamill Apr 1968 S
3388468 Hamill Jun 1968 A
D226642 Ferrier Apr 1973 S
3986258 Liedtke Oct 1976 A
4094066 Daniel, Jr. Jun 1978 A
4346721 Molaro Aug 1982 A
4476630 Byrne Oct 1984 A
4709476 Shurtleff Dec 1987 A
D312144 Buba Nov 1990 S
5095621 Rapp Mar 1992 A
5388332 Oldroyd Feb 1995 A
5410810 Gillibrand May 1995 A
5771592 Nizker Jun 1998 A
5813293 Apprille, Jr. Sep 1998 A
5893213 Motta Apr 1999 A
6094820 Adachi Aug 2000 A
6185827 Polites Feb 2001 B1
6249973 Hirano Jun 2001 B1
D449710 Wonderley Oct 2001 S
6539633 Rebaudieres Apr 2003 B1
D499511 Wakayama Dec 2004 S
D509322 Wonderley Sep 2005 S
D541987 Sugawara May 2007 S
D568534 Micinilio May 2008 S
D602634 Cataudella Oct 2009 S
D616147 Adams May 2010 S
D616148 Wonderley May 2010 S
D616149 Wonderley May 2010 S
D616606 Adams May 2010 S
D617497 Goodhead Jun 2010 S
D619300 Wonderley Jul 2010 S
D619301 Wattam Jul 2010 S
D620196 Nicoll Jul 2010 S
D624242 Bridges Sep 2010 S
D630377 Wattam Jan 2011 S
7954244 Orloff Jun 2011 B2
8015710 Zyla Sep 2011 B1
8739411 Kinghorn Jun 2014 B2
9751226 Psimadas Sep 2017 B2
9919441 Drori Mar 2018 B2
10144142 Squires Dec 2018 B1
20020083600 Donovan Jul 2002 A1
20050066527 Wakayama Mar 2005 A1
20090007442 Kurihara Jan 2009 A1
20100011586 Nicoll Jan 2010 A1
20100058595 Walker, Jr. Mar 2010 A1
20110094108 Wain Apr 2011 A1
20110203124 Bridges Aug 2011 A1
20110225833 Hoffman Sep 2011 A1
20160318198 Brazley Nov 2016 A1
20170210020 Bozikis Jul 2017 A1
20170266826 Kole Sep 2017 A1
20180333879 Squires Nov 2018 A1
Foreign Referenced Citations (7)
Number Date Country
2833815 Feb 2004 FR
2918305 Jan 2009 FR
2461337 Sep 2012 GB
WO 2006108175 Oct 2006 WO
WO 2010003510 Mar 2010 WO
WO 2016036238 Mar 2016 WO
WO 2017137849 Aug 2017 WO
Related Publications (1)
Number Date Country
20190077034 A1 Mar 2019 US
Provisional Applications (2)
Number Date Country
62325545 Apr 2016 US
62410591 Oct 2016 US
Continuations (1)
Number Date Country
Parent 15489992 Apr 2017 US
Child 16189064 US