The invention relates generally to internal combustion engines, and more particularly to spark generation for an internal combustion engine.
Internal combustion engines are well known. In operational cycle of the engine, fuel and air are drawn into a chamber by movement of a piston away from an inlet of the chamber, the fuel is then compressed by movement of the piston in an opposite direction—toward the inlet, a spark ignites the fuel forcing the piston away from the inlet and then the chamber is partially evacuated by the final piston movement toward an exhaust thereof near the inlet end. Though according to a simplified ideal theory a single spark will consume all of the fuel within the chamber in a near instantaneous fashion, this is not the case in reality.
Two prior art ignition systems that are very widely used are inductive discharge systems and capacitive discharge systems. The difference between the two systems relates mostly to an energy storage component used within each circuit where the inductive discharge system relies on an inductor and the capacitive discharge system relies on a capacitor. When using an inductive discharge based system energy tends to fall off at high revolutions per minute (related to strokes/minute) because an insufficient dwell time, to charge the coil, is provided. Further, a resulting low secondary voltage rise makes sensitivity to spark gap fouling significant. Typically, energy delivered to the spark plug gap is in range of 20–50 mJ at 1–2 ms of spark and has decaying power across its duration.
Capacitive discharge systems are known to release more spark energy over a relatively short period of time. Capacitive discharge systems produce up to 100 mJ of spark energy, but are characterized by limited spark duration of 150–500 μs. This very short spark duration results in significant difficulty igniting fuel during cold start conditions, with lean mixtures, and during transient behaviour of carburetion. Unfortunately, each of these systems provides only a single short duration spark, and as such, may fail to ignite all or a portion of the fuel within the chamber.
Multi-spark ignition systems represent an alternative to traditional inductive discharge and capacitive discharge systems. In a multi-spark ignition system, sparking occurs repetitively over a period of time. This has been shown to better influence combustion initiation—more reliably ignite the fuel within the chamber. When used on cold engines, multi-spark ignition systems typically more reliably start the engine. In multi-spark ignition systems, an energy discharge and charge cycle is created to charge and discharge a spark generation circuit to produce sparks at intervals and having similar profiles. Another approach to multi-spark is to discharge the spark generation circuit in a fashion resulting in an oscillation that oscillates below and above a sparking threshold resulting in periodic sparking during discharge.
Many multi-spark ignition systems rely on inductive discharge and as such provide lower energy discharge for a longer duration as disclosed, for example, in U.S. Pat. No. 6,397,827, wherein a high voltage is intermittently applied from an ignition coil for more than one time in a short time to generate sparks.
Multi-spark systems including those disclosed in U.S. Pat. No. 6,694,959 and U.S. Pat. No. 6,085,733 and high-frequency ignition systems as disclosed in U.S. Pat. No. 6,729,317 provide for increased overall sparking time during a stroke. The multi-spark ignition systems are able to maintain spark discharge above a desired energy level for a longer proportion of the stroke, in an interrupted and unipolar fashion. The high-frequency ignition systems are complex and produce a sinusoidal output voltage that reduces the formation of efficient plasma in the spark gap.
It would be advantageous to provide a spark discharge ignition system that overcomes the drawbacks of the prior art.
Accordingly, it is an object of the present invention to provide an ignition system for internal combustion engines, which is simple and flexible.
According to the invention there is provided an ignition system for providing energy across a spark gap comprising: a first series closed circuit including a DC power supply, a primary winding of an energy storage coil and a first switching device; the first circuit for supporting a charge of the energy storage coil when the first switching device is conducting, and a discharge of energy stored within the energy storage coil when the first switching device is nonconducting; a second series closed circuit including a secondary winding of the energy storage coil, a first diode and an energy storage capacitor, the diode for preventing a flow of current from the energy storage capacitor to the secondary winding of the energy storage coil; a third series closed circuit including the secondary winding of the energy storage coil, the first diode, a primary winding of an ignition coil and a second switching device; the second and the third series closed circuits for supporting the discharge of energy stored within the energy storage coil via the first diode to the energy storage capacitor when the second switching device is nonconducting, and to the ignition coil when the second switching device is conducting; a fourth series closed circuit including the energy storage capacitor, the primary winding of the ignition coil and the second switching device; the fourth circuit for supporting the discharge of energy stored within the energy storage capacitor to the ignition coil when the second switching device is conducting; a fifth series closed circuit including the DC power supply, a second diode, the primary winding of the ignition coil and the second switching device, the diode for providing a flow of current from the DC power supply to the primary winding of the ignition coil when the energy storage coil and the energy storage capacitor are discharged; the fifth circuit for supporting a charge of the ignition coil when the second switching device is conducting, and a discharge of energy stored within the ignition coil when the second switching device is nonconducting; and, a control circuit for generating a first control signal and a second control signal, the first control signal for operating the first switching device, and the second control signal for operating the second switching device, wherein the components within the ignition system are chosen to support generation of a continuous spark across the spark gap.
Additionally, the invention supports an ignition system for providing energy across a spark gap comprising: a first series closed circuit including a DC power supply, a primary winding of an energy storage coil and a first switching device; the first circuit for supporting a charge of the energy storage coil when the first switching device is conducting, and a discharge of energy stored within the energy storage coil when the first switching device is nonconducting; a second series closed circuit including a secondary winding of the energy storage coil, a first diode and an energy storage capacitor, the diode for preventing a flow of current from the energy storage capacitor to the secondary winding of the energy storage coil; a third series closed circuit including the DC power supply, a primary winding of an ignition coil, the secondary winding of the energy storage coil, the first diode and a second switching device; the second and the third series closed circuits for supporting the discharge of energy stored within the energy storage coil via the first diode to the energy storage capacitor when the second switching device is nonconducting, and to of the ignition coil when the second switching device is conducting; a fourth series closed circuit including the DC power supply, the primary winding of the ignition coil, the energy storage capacitor and the second switching device; the fourth circuit for supporting the discharge of energy stored within the energy storage capacitor to the ignition coil when the second switching device is conducting; a fifth series closed circuit including the DC power supply, the primary winding of the ignition coil, a second diode and the second switching device, the diode for providing a flow of current from the primary winding of the ignition coil to the second switching device when the energy storage coil and the energy storage capacitor are discharged; the fifth circuit for supporting a charge of the ignition coil when the second switching device is conducting, and a discharge of energy stored within the ignition coil when the second switching device is nonconducting; a control circuit for generating a first control signal and a second control signal, the first control signal for operating the first switching device, and, the second control signal for operating the second switching device, wherein the components within the ignition system are chosen to support generation of a continuous spark across the spark gap.
According to another aspect of the invention there is provided a method of ignition spark generation comprising: providing an energy storage coil; providing an energy storage capacitor; providing an ignition coil; storing energy within the energy storage coil; storing energy within the energy storage capacitor; storing energy within the ignition coil; switching the energy stored within each of the energy storage coil and the energy storage capacitor to the ignition coil for generating a spark across a spark gap; switching the energy stored within the energy storage coil to the ignition coil for generating the spark across the spark gap; switching the energy stored within the energy storage capacitor to the ignition coil for generating the spark across the spark gap; and switching the energy stored within the ignition coil for generating the spark across the spark gap.
According to another aspect of the invention there is provided a method of cleaning a combustion chamber of an engine comprising: providing a first spark profile within the combustion chamber and during combustion, the first spark profile for cleaning the combustion chamber and, when the combustion chamber is sufficiently clean, providing a second other spark profile within the combustion chamber for effecting operation of the combustion within known limits.
According to another aspect of the invention there is provided a method of cleaning a combustion chamber of an engine comprising: providing an ignition system having a first spark profile; determining a second other spark profile for provision within the combustion chamber and during combustion, the second other spark profile for cleaning the combustion chamber and, providing the second other spark profile within the combustion chamber.
According to another aspect of the invention there is provided a method of cleaning a combustion chamber of an engine comprising: providing fuel to the engine; in dependence upon the fuel type and mixture providing a first spark profile, determined for the type and mixture of the fuel within the combustion chamber; providing a second other fuel to the engine; and in dependence upon type of the second other fuel providing a second other spark profile, determined for the type and mixture of the other fuel within the combustion chamber.
Embodiments of the invention will now be described with reference to the attached drawings in which similar reference numerals designate similar items.
In the description hereinbelow, the term ON is used with relation to a switch when the switch is conducting current and OFF is used when the switch is other than conducting.
The terms continuous discharge and continuous spark discharge are used herein to refer to a continuous spark across the spark gap during the duration of combustion, for example the combustion stroke of an engine. A continuous spark discharge will span a plurality and often many energy storage and release cycles for a charge storage device within an ignition circuit.
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Also within the circuit diagram shown is a spark generation circuit 2 composed of three functional groups. A first functional group comprises a series closed circuit comprising a DC power supply 15, a primary winding of storage coil 7 and switch 8 in the form of a transistor. A second functional group comprises a series closed circuit comprising a secondary winding of storage coil 7, blocking diode 9 and storage capacitor 10. A third functional group comprises a series closed circuit comprising the DC power supply, blocking diode 11, a primary winding of ignition coil 13 and switch 12 in the form of a transistor.
An operation of the storage coil 7 is controlled by the first control signal S1 along conductor 5. Energy is accumulated in the storage coil 7 when the switch 8 is ON and is released through the blocking diode 9 when the switch 8 is OFF. The ON time of the switch 8 defines the amount of energy stored in the storage coil 7. The OFF time of the switch 8 defines the amount of energy of the storage coil 7 released through the blocking diode 9.
The storage capacitor 10 fully or partially accumulates energy transferred from the storage coil 7 when the switch 8 is OFF.
An operation of the ignition coil 13 is controlled by the second control signal S2 along conductor 6. When the switch 12 is ON, energy transferred from the storage capacitor 10, from the storage coil 7, or from DC power supply 15 is fully or partially accumulated in the ignition coil 13 and is fully or partially released through a secondary winding of the ignition coil 13 depending on a breakdown condition of spark plug gap 14. When the switch 12 is OFF, the energy accumulated in the ignition coil 13 is released through the secondary winding of the ignition coil 13 to the spark plug gap 14.
There are several control methodologies for the energy transfer that are achievable in dependence upon different first and second control signals. For example, a simple ignition system allows for simple inductive discharge operation. Here, the second control signal operates with the capacitor 10 discharged, and the diode 11 conducting. When the switch 12 is set to the ON position, the ignition coil 13 begins charging from the power supply 15 through the diode 11. When the switch 12 is switched to an OFF position, electrical discharge occurs in the spark plug gap 14 with a first polarity, for example a positive polarity. This results in a spark profile similar to that commonly achieved with known inductive discharge ignition systems having a dwell time while the switch 12 is ON.
Different behaviour is observed when the capacitor 10 is charged to a significantly higher voltage than the voltage of the DC power supply 15. When the switch 12 is switched to the ON position, the rising current in the primary winding of the ignition coil 13 generates high voltage in the secondary winding proportional to the charge voltage of the capacitor 10 and causes breakdown of the spark plug gap 14 with, for example, negative polarity until the voltage of the capacitor 10 drops to the voltage of the DC power supply 15. This in isolation is known as a capacitive discharge ignition. When the voltage of the capacitor 10 is less than the voltage of the power supply 15, the diode 11 conducts and additional rising current from the power supply 15 flows through the primary winding of the ignition coil 13. When the switch 12 is switched to the OFF position, the electrical discharge in the spark plug gap 14 changes a polarity of the discharge current.
The use of the storage coil in the form of a transformer allows for electrical isolation and slower energy release to the ignition coil but supports a same rate of energy accumulation, or current rise, in its primary coil. This is highly advantageous in some applications. Of course the slower release results in a longer discharge time having a lower discharge peak energy.
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The above-described methodologies are combinable in a plurality of different combinations with different timing of control signals S1 and S2 to result in a highly customizable spark duration and profile.
This provides a simple, programmable, and extremely flexible spark generation circuit. Because of its simplicity, the circuit is not onerous to implement or to mass produce. Further, because of its flexibility it is optionally programmed to support a variety of engines or, more advantageously, to support different spark profiles depending on conditions of the engines and of the environments. For different engines and vehicles, for example, different spark profiles are used for different fuel injectors, for different fuel mixes, and for different engine geometries. For different conditions, for example, different spark profiles are used when the engine is cold than when it is warm. Different spark profiles are used depending on the RPM, the outside temperature, and so forth.
For example, to robustly initiate a spark having substantial power to support starting when the engine is particularly cold for example, one is able to discharge both charge storage elements simultaneously resulting in a spark having significant energy. To achieve this using the above-described circuit, a preparatory charge of the storage capacitor 10 is brought to a maximum voltage during a time when spark generation is other than occurring. The storage coil 7 is also charged by turning ON the switch 8 for a predetermined dwell time. When the spark is desired, for example at a timing mark, both switches are switched, the switch 8 OFF and the switch 120N. The energy stored in the capacitor and in the storage coil is simultaneously switched to flow through the ignition coil 13 initiating a powerful ignition spark.
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The spark controller 1 is typically in the form of a microcontroller for providing timing signals based on instruction data stored thereon. This provides for a high degree of programmability allowing for reprogramming of the ignition system with changes to the engine that occur over time. Further, by reprogramming portions of the instruction data it is a simple matter to support different operation of an engine—e.g. cleaner operation, better performance, etc.
The above-described embodiments are implementable in a compact, inexpensive, and highly efficient fashion for conventional internal combustion engines. Careful implementation results in reduced fuel consumption and exhaust emissions over conventional ignition systems. Further, the above embodiments, in principal, are compatible with all types of spark ignition internal combustion engines.
Advantageously, the above embodiments are implementable supporting an active spark forming a continuous discharge as long as required by means of sequentially repeatable cycles of capacitive discharge and inductive discharge phases managed by the spark controller. These are characterized having a square bipolar form of voltage and in-phase current.
Further advantageously the above embodiments support two mechanisms for energy transfer to the ignition coil to initiate or assist the inductive discharge/capacitive discharge phase. The two mechanisms are useful both simultaneously and sequentially.
Also advantageously, the above described embodiments support controllable spark duration, distributed energy, and power profile of the spark discharge with two control signals based on frequency, duty cycle, interrelation, and running time. This is customizable depending on engine type, geometry, and operating conditions.
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Because of the increased time for the decay of energy from the ignition coil and careful selection of component values, it is possible to provide a circuit that supports sufficient decay time of the ignition coil energy to allow for charging of the energy storage coil to support continuous discharge across the gap. Further, depending on the energy in the storage coil and an interval between storage coil discharge to the ignition coil, different spark profiles result. As such, significant variability is supported even for continuous spark discharges.
The invention is applicable with appropriate design to many different applications. Though the above embodiments are described with reference to spark profile control, spark profile control is applicable to many different fields relying on combustion. For example, spark profile changes are useful for modifying emissions of a vehicle. For a carburetor-based vehicle the present invention is useful for significantly reducing HC and CO within exhaust emission during operation thereof. By supporting a more efficient combustion process harmful emissions are reduced.
Further, a spark profile for reducing the harmful emissions is dynamically configurable when a programmable spark generation circuit is relied upon. For vehicles that are older and/or have been improperly maintained deposits inside a combustion chamber and wear therein affect combustion and therefore affect emissions. This greatly affects a vehicles performance, for example in meeting emission control standards necessary in some jurisdictions. The above-described embodiments are useful in improving long term operation of combustion engines in several fashions. First, improved combustion efficiency reduces deposits within the combustion chamber. Second, even with existing deposits within the combustion chamber, the above-described embodiments, when programmable, aid in modifying the spark profile to improve engine efficiency. Thirdly, improved engine efficiency aids in cleaning of the chamber and is useful in restoring engine efficiency or improving of same. This is in contrast to existing engine cleaning technologies that rely upon chemicals, which are noxious and potentially damage an engine. Further engine cleaning procedures are expensive and are recommended for routine engine maintenance. Avoiding these is cost effective and advantageous.
Another advantage of the above-described embodiments is their suitability to alternative fuels and alternative fuel sources. Some fuel mixtures are very different from others. With the increased price of oil, there are many technologies promising other fuels and fuel mixtures for combustion engines. A sample, non-exhaustive list includes: compressed natural gas (CNG), liquefied petroleum gas (LPG), propane, ethanol (E10, E85, E95), biodiesel (B20, B100), hydrogen, and some of their compositions. Many of those have different combustion properties and mostly much lower ignitability compared to gasoline. For these varied fuel sources, ignition is a significant issue because many of those need more powerful or different sparks to ensure the combustion.
Similarly, different fuel mixtures are currently available. Consumers choose from a wide range of fuels, typically labelled ordinary or super or ethanol blend. Using the above-described programmable embodiments, it is possible to provide a series of standard spark profile, one for each fuel mix. Then, a consumer when they replenish their automobile with their choice in fuels, they also select the fuel type and a spark designed for that specific fuel type is programmed and generated during operation. This allows for selection of fuel and for benefit of the select fuel type.
As a specific example, lean mixtures enhance the efficiency of spark-ignited internal combustion engines and reduce exhaust emissions. A significant drawback to lean mixtures is limited firing, which is proportional to features of the igniter itself such as sparkplug and ignition driver. Advantageously, modifying a spark profile to improve combustion is an approach, different from fuel concentration for solving problems in a dynamic, modifiable, and tunable fashion. Lean burn combustion is a common target for high energy ignition system researchers.
For application to alternative science technologies wherein activation of fuel or physical treatments thereof are used to enhance engine performance. Here, due to the unknown and broad applications and areas of research, it is anticipated that programmability of the spark profile is beneficial as it ads to the modifiable and, therefore, experimental variables that are available for experimentation and modification. It is important to note that the physical structure of the engine and its intended performance are significant factors in achieving effective spark profile design and implementation.
Numerous other embodiments of the invention may be envisaged without departing from the spirit or scope of the invention.
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