Patent Application
20120163644
1. Field of the Invention
The present invention generally relates to the arts of speakers and more particularly to a method for fabricating a speaker having a hearing aid coil (HAC).
2. Description of Related Art
In recent years, with the proliferation of slim-type electronic devices such as liquid crystal display devices or mobile telephones, there is a demand for thin-type and slim-type speakers with high performance. Generally, a speaker includes a case, a magnetic bowl coupled to the case, a magnet positioned in the magnetic bowl, a pole plate covering the magnet, a magnetic gap formed by the magnet and the magnetic bowl, a diaphragm supported by the case and vibrating along a vibrating direction, a voice coil connected to the diaphragm, and a hearing aid coil wound between the magnetic bowl and the case. The hearing aid coil is used for providing enhanced sound to users with hearing disorder. A speaker with such structure will occupy more inner space and increase the volume of the speaker, because the speaker needs to provide some space to accommodate the hearing aid coil.
So, it is necessary to provide a new method for fabricating a speaker to solve the problem mentioned above.
Reference will now be made to describe the exemplary embodiments of the present invention in detail.
Referring to
The case 14 has a through cavity 14a, an inner surface 141 forming the cavity 14a, and an outer surface 143. The hearing aid coil 18 is a copper plating layer on the inner surface 141 of the case. While assembled, the inner surface 141 surrounds the magnetic bowl 11. A method for fabricating the speaker 1 mentioned above comprises the steps of:
providing a case 14 made of thermoplastic doped with organometallic additive;
activating the organometallic additive in the case 14 by a laser beam for forming initial pattern of the hearing aid coil 18 in the inner surface 141 of the case;
bathing the case 14 in copper solution for providing the initial pattern with copper plating layer.
Finally, the pattern with copper plating layer serves as the hearing aid coil. And the hearing aid coil is formed on the inner surface 141 of the case 14.
Referring to
The case 14′ has a through cavity 14a′, an inner surface 141′ forming the cavity 14a′, an outer surface 143′, an upper surface 140′ extending perpendicularly to the inner surface 141′, and a slope 142′ extending from the upper surface 140′ to the inner surface 141′. The hearing aid coil 18′ is a copper plating layer on the slope 142′ of the case 14′. While assembled, the inner surface 141′ surrounds the magnetic bowl 11′.
A method for fabricating the speaker 1′ mentioned above comprises the steps of:
providing a case 14′ made of thermoplastic doped with organometallic additive;
activating the organometallic additive in the case 14′ by a laser beam for forming initial pattern of the hearing aid coil 18′ in the slope 142′ of the case 14′;
bathing the case 14′ in copper solution for providing the initial pattern with copper plating layer.
Finally, the pattern with copper plating layer serves as the hearing aid coil. And the hearing aid coil is formed on the slope 142′ of the case 14′.
As the hearing aid coil is in fact a plating layer, the speaker do not need to provide extra space for accommodating the hearing aid coil. Therefore, volume of the speaker is reduced.
While the present invention has been described with reference to specific embodiments, the description of the invention is illustrative and is not to be construed as limiting the invention. Various of modifications to the present invention can be made to the exemplary embodiments by those skilled in the art without departing from the true spirit and scope of the invention as defined by the appended claims.
