The described embodiments relate generally to methods for preventing liquids, such as water, from entering a device housing of a portable electronic device. More particularly, the present embodiments relate to methods and apparatus for ejecting captured liquid from a speaker module thereby preventing the liquid from entering into the device housing.
As an electronic device assumes progressively thinner profiles, internal electronic components suitable for performing various tasks can be more compactly organized. Accordingly, components sensitive to an intrusion of liquids, such as water, can be located closer towards various openings of the electronic device rendering them commensurably more susceptible. For this reason, improvements in mechanisms that improve water resistance are desirable.
This paper describes various embodiments that relate to methods and apparatus for removing water from a speaker assembly.
A wearable electronic device is disclosed and includes the following: a housing having a housing wall defining an audio port including a first opening separated from a second opening by a portion of the housing wall; and a speaker assembly coupled to an interior-facing surface of the housing wall to create an acoustic volume between a portion of the housing wall defining the audio port and the speaker assembly, the speaker assembly including: a diaphragm configured to move air contained within the acoustic volume and that is aligned with the portion of the housing wall separating the first opening from the second opening, and a mesh assembly including a mesh that allows water to pass out of the acoustic volume and hinders water from passing into the acoustic volume.
An electronic device is disclosed and includes the following: a housing defining an interior volume and having a housing wall defining an audio port leading into the interior volume; and a speaker assembly disposed within the interior volume proximate the audio port, the speaker assembly extending between opposing interior-facing surfaces of the housing wall to seal a portion of the interior volume operative as an acoustic volume between the speaker assembly and a portion of the housing wall defining the audio port. The speaker assembly includes a water ejection system comprising a diaphragm that is aligned with the audio port and a magnetic driver configured to generate a magnetic field that induces movement of the diaphragm to produce an audible sound by moving air contained within the acoustic volume. When a water ejection signal is received at the speaker assembly, the magnetic driver causes the diaphragm to vibrate to force the water contained within the acoustic volume to follow a direct flow path through the audio port.
A speaker assembly carried by a housing of an electronic device is disclosed and includes the following: a driver unit configured to receive a water ejection signal based upon an indication that an amount of water is contained within an acoustic volume of the speaker assembly; a diaphragm magnetically coupled to the driver unit; a mesh that covers an opening defined by a housing wall of the housing, the diaphragm and the mesh defining the acoustic volume; and a sealing element positioned between an interior-facing surface of the housing wall and the speaker assembly to block a water ingress path around the speaker assembly. In response to the water ejection signal the diaphragm, which is directly aligned with the mesh, is driven by the driver unit to move in a manner that forces at least some of the amount of water out of the acoustic volume and through the opening in the housing.
Other aspects and advantages of the invention will become apparent from the following detailed description taken in conjunction with the accompanying drawings which illustrate, by way of example, the principles of the described embodiments.
The disclosure will be readily understood by the following detailed description in conjunction with the accompanying drawings, wherein like reference numerals designate like structural elements, and in which:
Representative applications of methods and apparatus according to the present application are described in this section. These examples are being provided solely to add context and aid in the understanding of the described embodiments. It will thus be apparent to one skilled in the art that the described embodiments may be practiced without some or all of these specific details. In other instances, well known process steps have not been described in detail in order to avoid unnecessarily obscuring the described embodiments. Other applications are possible, such that the following examples should not be taken as limiting.
In the following detailed description, references are made to the accompanying drawings, which form a part of the description and in which are shown, by way of illustration, specific embodiments in accordance with the described embodiments. Although these embodiments are described in sufficient detail to enable one skilled in the art to practice the described embodiments, it is understood that these examples are not limiting; such that other embodiments may be used, and changes may be made without departing from the spirit and scope of the described embodiments.
Speaker assemblies often use an acoustic driver for converting an electrical signal that includes auditory information generated by an audio processor into audible sound. In one embodiment, the acoustic driver can include a magnetic element responsive to the electrical signal. In one embodiment, the magnetic element can take the form of an electromagnet or electro-permanent magnet. Accordingly, the electrical signal can be used to modulate a magnetic field generated by the electromagnet by varying an amount of control current provided to the electromagnet. In this way, a magnetic field can be created that can form a magnetic circuit with a magnetic coupler (such as a permanent magnet or more simply a ferromagnetic structure) coupled to a diaphragm that moves in accordance with the movement of the magnetic coupler caused by the magnetic field. In one embodiment, the electromagnet can be partitioned into a primary electromagnet associated with a primary acoustic driver and a secondary electromagnet associated with a secondary acoustic driver each having a corresponding magnetic shunt structure (generally formed of steel or other ferromagnetic material) that can be used to concentrate magnetic field lines onto the magnetic coupler thereby enhancing the corresponding magnetic circuit. In this way, movement of the diaphragm can be optimized to produce the audible sound having a large dynamic range. In order to provide the audible sound having optimal acoustic properties (such as volume), the diaphragm and the associated acoustic volume can be located in close proximity to an opening (also referred to as an audio port) in the housing such that a direct air path having an overall reduced resistance to air flow can facilitate generation of and porting of the audible sound to an external environment.
In the described embodiment, the speaker assembly can include a semi-porous mesh that covers the opening. The semi-porous mesh can provide a barrier to the ingress of liquid, such as water, into the acoustic volume and yet, at the same time, facilitate the egress of the liquid from the acoustic volume. Moreover, the mesh can act as a structural element in that at least in some embodiments, the mesh can provide a compression force directed towards a perimeter of the mesh that can act on a speaker assembly frame. The compressive force on the frame can cause the frame to compress a seal (that can take the form of an O-ring) located between an interior surface of the housing and the frame. In this way, a potential leak path that circumvents the speaker assembly and leads directly to an interior volume defined by the housing can be blocked. The mesh can take many forms such as, for example, a weave formed of plastic or other non-magnetic material. The woven mesh can have pores with a size and shape that facilitates egress of water from the acoustic volume while restricting the flow of water into the acoustic volume. In one embodiment, a rib structure can span a length of the mesh. The rib structure can be used to provide structural support for the mesh thereby preventing bending, wrinkling or other mechanical deformation of the mesh that, in turn, can preserve an appearance of the mesh as viewed from the perspective of an outside observer.
In one embodiment, the audio ports can be arranged in such a way that any water from an exterior environment that passes through the ports and makes its way through the mesh can be directed to a specific portion of the speaker assembly. More particularly, the specific portion can be associated with those components used to expel water from the acoustic volume. In the described embodiments, the components used to expel water from the acoustic volume can be associated with that portion of the diaphragm corresponding to the primary acoustic driver unit that in one embodiment corresponds to the primary electromagnet. In this way, a maximum expulsion force in the form of mechanical energy can be generated capable of expelling an amount of water using the least amount of energy from, for example, a battery.
These and other embodiments are discussed below with reference to
Electronic device 100 can also include display assembly 104 (shown as a dotted line) configured to present visual content and overlaid by protective layer 106 secured with the housing 102. In some embodiments, protective layer 106 can be formed of optically clear material such as glass, sapphire, and so on. Protective layer 106 can generally include any material that provides a protective and transparent cover for the display assembly 104. In some embodiments, display assembly 104 can include a touch-sensitive layer designed to respond to a tactile input on protective layer 106.
Electronic device 100 can also include one or more input features, such as an input feature 108. Input feature 108 can include a dial designed to rotate in response to a rotational force. Input feature 108 can include a button designed to actuate in a direction toward the housing 102 in response to a force. Input feature 108 can be used to generate an input to or command to a processor circuit (not shown) in the electronic device 100. In response to the input or command, the processor circuit may use an executable program stored on a memory circuit (not shown) to change the visual content displayed on the display assembly 104. Also, electronic device 100 can also include one or more radio circuits (not shown) allowing electronic device 100 to connect to a network as well as pair with an additional electronic device, such as a wireless communication device.
Also, although not shown, when electronic device 100 is a wearable electronic device, electronic device 100 can include one or more bands that wrap around an appendage (a wrist, for example) of a user. Also, housing 102 may include cavities or partial openings to receive and mechanically interlock with the bands, with the cavities allowing for the removal and replacement of the bands with different bands.
Acoustic volume 222 can contain an amount of air that can be put in motion by movement of diaphragm 214. The movement of the amount of air can result in acoustic energy passing directly through mesh 224 and out through audio port 110. The acoustic energy can be capable of being perceived as an audible sound. It should be noted that acoustic drivers 212 can take the form of magnets at least one of which can be an electromagnet or electro-permanent magnet that can receive an electrical signal by way of electrical connector 226. In this way, magnets 212 can provide a magnetic field that can vary in accordance with the electrical signal or information embedded therein. It should be noted that in some cases, a magnetic shunt in the form of a ferromagnetic material could be used to concentrate the magnetic field lines of the magnetic field provided by (electro) magnets 212. For example, magnetic shunts 228 (also referred to as plates 228 where 228-1 can be further referred to as a mid-plate) can be used to re-direct magnetic field lines that would otherwise extend into acoustic volume 222 back into magnetic couplers 230 that are coupled to diaphragm 214 thereby increasing the frequency response and amplitude of the audible sound.
It should be noted that in some embodiments, mesh 224 could act as a structural element providing structural support for speaker assembly 202. For example, mesh 224 can provide a compressive force to frame 204 causing frame 204 to press against sealing element 206 thereby ensuring a good seal between frame 204 and housing 102. In one embodiment, rib element 225 can be used to maintain a shape of mesh 224. Rib element 225 can span mesh 224 and in so doing prevent mechanical deformation (such as wrinkling) in mesh 224 thereby preventing cosmetic defects that can be viewable by an observer. Rib element 225 can be oriented parallel to a portion 102-1 of housing 102 that separates openings 110.
In one embodiment, acoustic drivers 212 can take the form of magnets at least one of which is an electromagnet that provides a magnetic field having magnetic field properties that can vary in accordance with information provided by the electrical signal. For example, presuming that at least acoustic drivers 212 are electromagnets, then in order to magnetically couple the magnetic field provided with diaphragm 212, magnetic couplers 230 formed of magnetically active material (such as iron or steel) can be attached to diaphragm 214. In this way, the magnetic field provide by (electro)magnets 212 can form a magnetic circuit with magnetic coupler 230 by, for example, moving in accordance with the varying magnetic field. The movement of magnetic couplers 230 can, in turn, cause, a corresponding movement of diaphragm 214 resulting in movement of air contained within acoustic volume 222.
Mesh 224 can be formed of many materials such as plastic or non-magnetic metal in order to avoid interfering with the actions of electromagnets 212. It should be noted, however, that with suitable magnetic shielding, mesh 224 can be formed of metal having magnetic properties and therefore cannot be excluded from consideration. In one embodiment, mesh 224 can take the form of a weave with pores having a size and shape that facilitates movement of water out from acoustic volume 222 while hindering movement of water into acoustic volume 222. It is this semi-porous nature that helps to prevent an accumulation of water in acoustic volume 222. However, in those cases where water manages to enter through audio port 110, audio port 110 can have a size and orientation that directs most of the water passing there through directly to diaphragm 214 by way of mesh 224. In this way, upon receipt of a signal by electromagnets 212 indicating a presence of the water in acoustic volume 222, electromagnets 212 can respond by generating a magnetic field that causes diaphragm 214 to move in such a way as to force at least some of the water contained within acoustic volume 222 to pass through mesh 224 and through audio port 110 to an external environment. It should be noted that diaphragm 214 can be aligned generally perpendicular to a direction of water expulsion from acoustic volume 222. Accordingly, a long axis of diaphragm 214 can be generally perpendicular to a line extending through audio port 110. Therefore, the orientation of speaker module 202 with respect to housing 102 and audio port 110 provides for a generally direct path for expulsion of water contained within acoustic volume 222. Furthermore, speaker assembly 202 can be located directly against housing 102 (save for sealing element 206) thereby reducing and/or eliminating any intervening structure that would otherwise impede the expulsion of water from acoustic volume 222. For example, if diaphragm 214 takes on a shape of an ellipse, the long axis of diaphragm 214 can correspond to the major axis of the ellipse whereas if diaphragm 214 takes on a rectangular shape, the long axis can correspond to a length of the rectangle.
It should be noted that due to the close proximity of diaphragm 214 to audio port 110 and the semi-permeable nature of mesh 224, a resistance to fluid flow from acoustic volume 222 to port 112 is greatly reduced. In this way, an amount of energy required to evacuate water from acoustic volume 222 can also be greatly reduced over that required in conventional designs. In other words, instead of a conventional serpentine path between diaphragm 214 and audio port 110, a direct path provided in the described embodiments facilitates evacuation of water contained within acoustic volume 222 using a minimal amount of energy from, for example, a battery. It should be noted that in one embodiment, water contained within acoustic volume 222 can be expelled using a series of tones of the same or about the same frequency. In one embodiment, water can be expelled using, for example, about 10 tones of the same or about the same frequency. However, various permutations of different tones/frequencies, e.g., from going low to high, high to low, each tone at a different frequency, or multiple first tones at one frequency, multiple second tones at another frequency, etc. can be used singly or together to expel water contained within acoustic volume 222.
The electronic device 500 also includes a user input device 508 that allows a user of the electronic device 500 to interact with the electronic device 500. For example, the user input device 508 can take a variety of forms, such as a button, keypad, dial, touch screen, audio input interface, visual/image capture input interface, input in the form of sensor data, etc. Still further, the electronic device 500 includes a display 510 (screen display) that can be controlled by the processor 502 to display information to the user. A data bus 516 can facilitate data transfer between at least the file system 504, the cache 506, the processor 502, and a CODEC 513. The CODEC 513 can be used to decode and play a plurality of media items from file system 504 that can correspond to certain activities taking place during a particular manufacturing process. The processor 502, upon a certain manufacturing event occurring, supplies the media data (e.g., audio file) for the particular media item to a coder/decoder (CODEC) 513. The CODEC 513 then produces analog output signals for a speaker 514. The speaker 514 can be a speaker internal to the electronic device 500 or external to the electronic device 500. For example, headphones or earphones that connect to the electronic device 500 would be considered an external speaker.
The electronic device 500 also includes a network/bus interface 511 that couples to a data link 512. The data link 512 allows the electronic device 500 to couple to a host computer or to accessory devices. The data link 512 can be provided over a wired connection or a wireless connection. In the case of a wireless connection, the network/bus interface 511 can include a wireless transceiver. The media items (media assets) can pertain to one or more different types of media content. In one embodiment, the media items are audio tracks (e.g., songs, audio books, and podcasts). In another embodiment, the media items are images (e.g., photos). However, in other embodiments, the media items can be any combination of audio, graphical or visual content. Sensor 526 can take the form of circuitry for detecting any number of stimuli. For example, sensor 526 can include any number of sensors for monitoring various operating conditions of electronic device 500, such as for example a Hall Effect sensor responsive to external magnetic field, a temperature sensor, an audio sensor, a light sensor such as a photometer, a depth measurement device such as a laser interferometer and so on.
A speaker assembly for an electronic device having a housing that defines an internal volume in which is carried a processor is described. The speaker assembly includes at least a frame secured to the housing by way of a sealing element, a magnetic driver coupled to the frame, the magnetic driver providing a magnetic field in response to an electrical signal from the processor, a diaphragm that is capable of moving air contained within an acoustic volume in response to the varying magnetic field, and a connecting portion that couples the acoustic membrane to the frame. The connecting portion has a folded segment having a concave shape that expands to accommodate at least some water contained within the acoustic volume. The speaker assembly also includes a mesh assembly that, in cooperation with the diaphragm, defines the acoustic volume and that includes a mesh that allows water to pass from the acoustic volume and hinders water from passing into the acoustic volume. When the electrical signal includes a water expulsion signal, the magnetic driver provides a magnetic field that causes an active portion of the diaphragm to move in a manner that expels from the housing at least some of the water contained within the acoustic volume.
An electronic device includes a housing having an opening comprising an audio port and a speaker assembly carried by the device housing. The speaker assembly includes a water ejection system having a diaphragm coupled to a magnetic driver. The speaker assembly also includes a mesh that covers the audio port where the diaphragm and the mesh together define an acoustic volume. When a water ejection signal is received at the magnetic driver, the magnetic driver causes the diaphragm to move in a manner that ejects water contained within the acoustic volume out of the acoustic volume and through the mesh.
A method performed by a speaker assembly carried by a housing of an electronic device is carried out by receiving a water ejection signal at a driver unit of the speaker assembly based upon an indication that a threshold amount of water is contained within an acoustic volume, the acoustic volume defined by a diaphragm magnetically coupled to the driver unit and a mesh that covers an opening in the housing. The diaphragm is directly aligned with the mesh and the opening is formed in such a way that water to/from an exterior of the housing is directed to follow a direct flow path that includes the mesh and a central portion of the diaphragm, and causing the central portion of the diaphragm to move in a manner the forces at least some of the amount of water out of the acoustic volume and along the direct flow path.
The various aspects, embodiments, implementations or features of the described embodiments can be used separately or in any combination. Various aspects of the described embodiments can be implemented by software, hardware or a combination of hardware and software. The described embodiments can also be embodied as computer readable code on a computer readable medium for controlling manufacturing operations or as computer readable code on a computer readable medium for controlling a manufacturing line. The computer readable medium is any data storage device that can store data, which can thereafter be read by a computer system. Examples of the computer readable medium include read-only memory, random-access memory, CD-ROMs, HDDs, DVDs, magnetic tape, and optical data storage devices. The computer readable medium can also be distributed over network-coupled computer systems so that the computer readable code is stored and executed in a distributed fashion.
The foregoing description, for purposes of explanation, used specific nomenclature to provide a thorough understanding of the described embodiments. However, it will be apparent to one skilled in the art that the specific details are not required in order to practice the described embodiments. Thus, the foregoing descriptions of specific embodiments are presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the described embodiments to the precise forms disclosed. It will be apparent to one of ordinary skill in the art that many modifications and variations are possible in view of the above teachings.
This application claims priority to U.S. Provisional Patent Application No. 62/397,183, filed on Sep. 20, 2016, the disclosure of which is hereby incorporated by reference in its entirety for all purposes.
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