1. Field of the Invention
The present invention relates to a specimen collection container assembly and, more particularly, to a specimen collection container assembly having improved sterility and suitable for use with automated clinical processes.
2. Description of Related Art
Medical capillary collection containers have historically been used for the collection of specimens, such as blood and other bodily fluids, for the purpose of performing diagnostic tests. Many of these capillary collection containers include a scoop or funnel for directing a specimen into the collection container. In most cases, capillary specimen collection containers are not sterile. In order to improve specimen quality, there is a desire for capillary collection devices to be sterile. In addition, there is a further desire to provide a capillary collection device in which the scoop or funnel is maintained in a sterile condition prior to use. Once a specimen is deposited within the specimen collection container, it is often desirable to maintain the specimen in a pristine condition prior to the performance of the intended diagnostic testing procedure.
In addition, clinical laboratory processes using specimen collection containers have become increasingly automated. As such, many conventional capillary specimen collection containers are not compatible with automated front end processes used to prepare a specimen for proper analysis, such as sorting specimen collection containers by type and/or contents, accessorizing specimen collection containers superficially or with additives specific to the contents of the specimen collection container, centrifugation, vision based specimen quality analysis, serum level analysis, decapping, aliquoting, and automated labeling of secondary tubes. In addition, many conventional capillary specimen collection containers are not compatible with automated analyzing procedures and are not dimensioned to accommodate automated diagnostic and/or analyzing probes or other specimen extraction equipment. Further, many conventional capillary specimen collection containers are not compatible with certain automated back end processes employed after a specimen is analyzed, such as resealing, storage, and retrieval.
Accordingly, a need exists for a capillary specimen collection container having improved sealing mechanisms for maintaining the sterility of the interior of the specimen collection container and/or the interior and exterior of the scoop or funnel. It is also desirable to maintain the purity of the specimen deposited within the specimen collection container prior to performance of a testing procedure.
In addition, a further need exists for a specimen collection container that is compatible with automated clinical laboratory processes, including front end automation, automated analyzers, and/or back end automation.
In accordance with an embodiment of the present invention, a specimen collection container includes an inner tube having a closed bottom end, a top end, and a sidewall extending therebetween defining an inner tube interior. The sidewall includes an inner surface and an outer surface having at least one annular protrusion extending therefrom. The inner tube also includes at least one funnel portion adjacent the top end for directing a specimen into the inner tube interior, and an annular ring disposed about a portion of the outer surface of the sidewall adjacent the top end. The specimen collection container also includes an outer tube including a bottom end, a top end, and a sidewall extending therebetween. The sidewall includes an outer surface and an inner surface defining an annular recess adapted to receive at least a portion of the annular protrusion therein. The inner tube is disposed at least partially within the outer tube and a portion of the top end of the outer tube abuts the annular ring.
In certain configurations, the inner tube and the outer tube are co-formed. The open top end of the inner tube may include a second funnel, such that the second funnel is substantially opposite the funnel. Optionally, at least one of the sidewall of the inner tube and the sidewall of the outer tube includes at least one fill-line. In other configurations, the closed bottom end of the outer tube includes at least one vent for venting air from the space defined between the inner surface of the outer tube and the outer surface of the inner tube. The outer surface of the inner tube may include at least one stabilizer extending therefrom for contacting a portion of the inner surface of the outer tube. In certain configurations, the inner tube completely seals the top end of the outer tube.
In further configurations, the specimen collection container may include a specimen collection cap sealing at least one of the top end of the inner tube and the top end of the outer tube. The specimen collection cap may include a top surface, an annular shoulder depending therefrom, and an annular interior wall depending from the top surface with the annular shoulder circumferentially disposed about the annular interior wall. A tube receiving portion may be defined between the annular shoulder and the annular interior wall, and at least a portion of the funnel may be received within the tube receiving portion.
In still further configurations, the annular shoulder may include an inner surface having a first protrusion extending therefrom into the tube receiving portion, and a second protrusion extending therefrom into the tube receiving portion, the first protrusion being laterally offset from the second protrusion. Additionally, a protrusion may be disposed on the outer surface of at least one of the inner tube and the outer tube, with the protrusion positioned between the first protrusion and the second protrusion of the annular shoulder when the specimen collection cap seals at least one of the top end of the inner tube and the top end of the outer tube. The inner surface of the annular shoulder may also include a third protrusion disposed about a bottom end of the specimen collection cap extending into the tube receiving portion for contacting a portion of the sidewall of at least one of the inner tube and the outer tube.
The specimen collection cap may also include an elastomeric stopper at least partially surrounded by the interior annular wall. The elastomeric stopper may be self-sealing. The elastomeric stopper may include a concave receiving surface adjacent the top surface of the specimen collection cap for directing an instrument to the apex of the concave receiving surface. Optionally, the elastomeric stopper may include an inverted receiving surface adjacent a bottom end of the specimen collection cap. The specimen collection cap may also include a plurality of ribs extending along a portion of an exterior surface of the annular shoulder.
In one configuration, the specimen collection cap includes a top surface and an annular shoulder depending therefrom having an inner surface, wherein at least a portion of the inner surface of the annular shoulder and the outer surface of the inner tube interact to form a seal. The seal may include a tortuous fluid path.
In another configuration, the specimen collection cap includes a top surface and an annular shoulder depending therefrom having an inner surface, wherein at least a portion of the inner surface of the annular shoulder and the outer surface of the outer tube interact to form a seal. The seal may include a tortuous fluid path.
As shown in
Referring specifically to
Referring to
The inner tube 32 may also include an annular ring 52 disposed about a portion of the sidewall 42. In certain configurations, the annular ring 52 is disposed adjacent the open top end 38 and extends outwardly from an exterior surface 54 of the sidewall 42. The inner tube 32 may further include an annular protrusion 68 extending outwardly from the exterior surface 54 of the sidewall 42. In another embodiment, the annular protrusion 68 may extend inwardly into an interior of the inner tube 32. In certain configurations, the annular protrusion 68 may be positioned below the annular ring 52.
The open top end 38 of the inner tube 32 may be adapted to provide a sufficiently wide opening to allow standard diagnostic and sampling probes, needles, and/or similar extraction or deposition devices to enter the open top end 38 and access the interior 44 for the purpose of depositing a specimen therein or withdrawing a specimen therefrom. In one embodiment, the interior 44 of the inner tube 32 may include at least one angled directing surface 58 for directing a standard instrument probe or other device toward the closed bottom end 40 of the inner tube 32. In certain configurations it is desirable for both the introducing surface 48 of the funnel 46 and the angled directing surface 58 to be smooth and gradual surfaces to promote the flow of specimen into the interior 44 of the inner tube 32.
In one embodiment, the dimensions of the inner tube 32 are balanced such that the open top end has an opening having a sufficient width W, as shown in
During a sampling procedure, an increased specimen column height within the inner tube 32, provides for a greater volume of specimen that may be retrieved or extracted by an analyzer probe (not shown).
At least one stabilizer 56 may be provided on the exterior surface 54 of the sidewall 42. The stabilizer 56, as shown in
Referring to
Referring again to
Although the inner tube 32 and the outer tube 34 may have any suitable dimensions, the inner tube may have an overall length L2 of about 48 mm, as shown in
In one embodiment, the inner tube 32 and the outer tube 34 may be in-molded in which both the inner tube 32 and the outer tube 34 are molded in the same press and assembled, as opposed to being separately molded and subsequently assembled. Alternatively, the inner tube 32 and the outer tube 34 may be press-fit within the same forming process. By forming both the inner tube 32 and the outer tube 34 together, the tolerances of the relative engagement between the inner tube 32 and the outer tube 34 may be improved because the relative rate of shrink is the same for both tubes. In certain configurations, the inner tube 32 and the outer tube 34 may be formed of the same material, such as polypropylene and/or polyethylene. In other configurations, the inner tube 32 and the outer tube 34 may be formed of two different polymeric materials. In certain embodiments it is noted that an assembly having an inner tube 32 and an outer tube 34 having thin walls allows for optical clarity of the sample when viewed by an automated vision system, assisting in sample and quality detection. In addition, increased optical clarity may assist a medical practitioner during collection of a specimen.
During assembly and/or formation of the inner tube 32 and the outer tube 34, air may become trapped between the inner surface 72 of the outer tube 34 and the exterior surface 54 of the sidewall 42 of the inner tube 32. Accordingly, the bottom end 62 of the outer tube 34 may include a vent 80, as shown in
In one embodiment of the present invention, at least one of the inner tube 32 and the outer tube 34 include at least one fill-line 82, shown in
Referring to
In one embodiment, an elastomeric stopper or pierceable septum 96 may be disposed at least partially within the annular interior wall 92 and extending therebetween forming a sealing body within the specimen collection cap 86. In one embodiment, the pierceable septum 96 is formed from a thermoplastic elastomer (TPE). The pierceable septum 96 may be pierced by a needle cannula or probe, as is conventionally known, and may be self-sealing. The pierceable septum 96 may be formed through an offset flow channel 98, as is described in United States Patent Publication No. 2009/0308184, the entire disclosure of which is hereby incorporated by reference. The pierceable septum 96 may include a concave receiving surface 100 adjacent the top surface 88 for directing an instrument, such as a needle cannula or a probe, to the apex 102 of the concave receiving surface 100. This allows a clinician to more easily determine proper placement of the needle cannula or probe for puncturing the pierceable septum 96. An opening 104 within the top surface 88 of the specimen collection cap 86 may also be dimensioned to accommodate standard clinical probes and needle cannulae for both hematology and chemistry analysis therethrough. The pierceable septum 96 also includes a specimen directing surface 106 for funneling a specimen into an apex 108 of the specimen collection cap 86 when the specimen collection container assembly 30, shown in
Referring again to
The annular shoulder 90 of the specimen collection cap 86 has an inner surface 114 having a first protrusion 116 extending from the inner surface 114 into the tube receiving portion 94, and a second protrusion 118 extending from the inner surface 114 into the tube receiving portion 94. The first protrusion 116 is spaced apart from the second protrusion 118, such as laterally offset therefrom along a portion of the inner surface 114 of the annular shoulder 90. The first protrusion 116 and the second protrusion 118 may extend annularly into the tube receiving portion 94.
As shown in
Referring again to
The barrier seal 122 formed between the pierceable septum 96 and the interior 44 of the inner tube 32 maintains the interior 44 in a sterile condition prior to receipt of a specimen therein. The barrier seal 122 also maintains the condition of the specimen present within the inner tube 32 after recapping or re-sealing of the pierceable septum 96. The first seal 124 and the second seal 130 form a tortuous path between the external atmosphere and the barrier seal 122 further enhancing the overall sealing system of the specimen collection container assembly 30, shown in
Optionally, as shown in
With reference to
The presence of the sealing band 138 at a bottom end 128A of the annular shoulder 90A allows for a reduction in the amount of material present in a pierceable septum 96A forming a barrier seal 122A with a portion of the interior 44 of the inner tube 32, thereby sealing the interior 44 from the external atmosphere. In this configuration, a seal 142 is formed by the interaction of the hermetic seal 136 and the interaction of a first protrusion 116A extending from the inner surface 114A of the annular shoulder 90A into the tube receiving portion 94A and the annular ring 52 of the inner tube 32. The seal 142 and the hermetic seal 136 form a tortuous path between the external atmosphere and the barrier seal 122A further enhancing the overall sealing system of the specimen collection container assembly 30, shown in
In one embodiment, the engagement of the sealing band 138 and the annular ring 76 extending from the outer surface 74 of the outer tube 34 produces an audible and/or tactile indication that the specimen collection cap 86A and the outer tube 34 with the inner tube 32 disposed therein are sealingly engaged. In one configuration, the annular ring 76 may include a resistance protrusion and the sealing band 138 may include a corresponding resistance recess for accommodating the resistance protrusion therein.
As shown in
As shown in
Referring to
When the specimen collection cap 86B and the inner tube 32 and outer tube 34 are assembled, the funnel 46, such as dual funnels 46A, 46B, is received within the tube receiving portion 148. The tube receiving portion 148 may be dimensioned such that a spacing gap 152 is present on either side of the funnels 46A, 46B when the inner tube 32 is engaged with the specimen collection cap 86B. The spacing gap 152 reduces contact between the funnels 46A, 46B and the pierceable septum 96B during assembly of the specimen collection cap 86B and the inner tube 32. This may be particularly advantageous for preventing or minimizing pull-away of the pierceable septum 96B during disengagement of the specimen collection cap 86B and the inner tube 32.
In a further embodiment, a bottom end 150 of the outer portion 146 of the pierceable septum 96B may include a tapered surface 154 for guiding the open top end 38, particularly the funnels 46A, 46B into the tube receiving portion 148 of the pierceable septum 96B.
The pierceable septum 96B may contact and form a barrier seal 122 with a portion of the interior 44 of the inner tube 32, thereby sealing the interior 44 from the external atmosphere, as described herein. The pierceable septum 96B may also form a perimeter seal 156 between a portion of the outer portion 146 and the annular ring 52 of the inner tube 32. In certain configurations, an upper tip 160 of the funnels 46A, 46B may contact an uppermost region 162 of the tube receiving portion 148 forming a tertiary seal 164 therebetween. The tertiary seal 164 and the perimeter seal 156 form a tortuous path between the external atmosphere and the barrier seal 122 further enhancing the overall sealing system of a specimen collection container assembly 30B, shown in
In a further embodiment, an inner surface 114B of the annular shoulder 90B may include a septum restraining portion 112B for preventing the inadvertent advancement of the pierceable septum 96B through the specimen collection cap 86B when pressure is applied to the pierceable septum 96B by a needle cannula or probe. The septum restraining portion 112B extends at least partially into the pierceable septum 96B for creating a physical restraint therebetween. In still a further embodiment, the pierceable septum 96B may include a restraining portion 170 for bearing against an inner surface 172 of the top surface 88B for preventing inadvertent disengagement of the specimen collection cap 86B.
As shown in
While specific embodiments of the invention have been described in detail, it will be appreciated by those skilled in the art that various modifications and alternatives to those details could be developed in light of the overall teachings of the disclosure.
This application claims priority to U.S. Provisional Patent Application No. 61/419,587, filed Dec. 3, 2010, entitled “Specimen Collection Container Assembly”, the entire disclosure of which is herein incorporated by reference.
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