The present application claims priority under 35 U.S.C. §119 to Japanese Patent Application No. 2015-180196, filed Sep. 11, 2015. The contents of this application are incorporated herein by reference in their entirety.
Field of the Invention
The embodiments disclosed herein relate to a specimen processing system and a method for processing a specimen.
Discussion of the Background
In biomedical fields, robots are used in specimen processing such as injection, agitation, and separation of reagents.
Japanese Unexamined Patent Application Publication No. 2013-0096118 discloses using a robot to remove cells off a culture surface on a culture vessel such as a dish using a spatula such as a cell scraper.
According to one aspect of the present disclosure, a specimen processing system includes a culture vessel, a spatula, a robot, and a robot controller. The culture vessel is open on a top surface of the culture vessel and includes a culture surface which has a circular shape and on which cells are culturable. The spatula includes a blade to remove the cells off the culture surface. The robot includes a hand to hold at least one of the culture vessel and the spatula. The robot controller is configured to control the robot and includes an operation controller. The operation controller is configured to control the robot to perform: a first operation to move the spatula relative to the culture vessel with a first end of the blade on a circumference of the culture surface so as to remove first cells among the cells on the culture surface that are nearer the circumference of the culture surface; and a second operation to move the spatula relative to the culture vessel so as to remove second cells among the cells on the culture surface that are inner than the first cells on the culture surface.
According to another aspect of the present disclosure, a specimen processing system includes a culture vessel, a spatula, a robot, and a robot controller. The culture vessel is open on a top surface of the culture vessel and includes a culture surface which has a circular shape and on which cells are culturable. The spatula includes a blade to remove the cells off the culture surface. The robot includes a hand to hold at least one of the culture vessel and the spatula. The robot controller is configured to control the robot and includes an operation controller. The operation controller is configured to control the robot to move the spatula relative to the culture vessel while keeping the blade inclined relative to a radial direction of the culture vessel with a first end of the blade on a circumference of the culture surface and with a second end of the blade displaced from the radial direction relative to the first end of the blade so as to remove first cells among the cells on the culture surface that are nearer the circumference of the culture surface.
According to the other aspect of the present disclosure, a method is for processing a specimen using a culture vessel, a spatula, a robot, and a robot controller. The culture vessel is open on a top surface of the culture vessel and includes a culture surface which has a circular shape and on which cells are culturable. The spatula includes a blade to remove the cells off the culture surface. The robot includes a hand to hold at least one of the culture vessel and the spatula. The robot controller is configured to control the robot. The method includes controlling the robot to move the spatula relative to the culture vessel with a first end of the blade on a circumference of the culture surface so as to remove first cells among the cells on the culture surface that are nearer the circumference of the culture surface. The robot is controlled to move the spatula relative to the culture vessel so as to remove second cells among the cells on the culture surface that are inner than the first cells on the culture surface.
A more complete appreciation of the present disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The embodiments will now be described with reference to the accompanying drawings, wherein like reference numerals designate corresponding or identical elements throughout the various drawings. In the following description, what is called a two-arm robot has its two arms cooperate with each other to perform specimen processing. A two-arm robot, however, is not intended in a limiting sense; it is also possible to use a single-arm robot. It is noted that the following embodiments are provided for exemplary purposes only and are not intended in a limiting sense.
Also in the following description, the terms “parallel”, “perpendicular”, and “vertical” may occasionally be used to not only mean “parallel”, “perpendicular”, and “vertical”, respectively, in a strict sense but also mean “parallel”, “perpendicular”, and “vertical”, respectively, in an approximate sense. That is, the terms “parallel”, “perpendicular”, and “vertical” are used taking into consideration production-related, installation-related, processing-related, and detection-related tolerances and errors.
First, a method according to this embodiment for processing a specimen will be described by referring to
As illustrated in
The culture vessel 200 is a dish, for example, and includes the culture surface 201 and a surrounding wall 202. The culture surface 201 has a circular shape. On the culture surface 201, cells are cultured. The surrounding wall 202 has a hollow cylindrical shape standing on the circumference of the culture surface 201. The top surface of the culture vessel 200 (the surface in the Z-axis positive direction) is open.
As illustrating
By holding the spatula 100 and the culture vessel 200 using the hands 30, described later, and moving the spatula 100 and the culture vessel 200 relative to each other, the above-described cell removal operation is performed. The method according to this embodiment for processing a specimen will be described in detail below.
As illustrated in
In the embodiment of
Specifically, as illustrated in
A conventional removal operation to remove cells nearer the circumference of the culture surface 201 involves keeping angle α at 0 degree. That is, in the conventional removal operation, the length of the blade 102 is perpendicular to the circumference of the culture surface 201. This causes a portion of the blade 102 contacting the surrounding wall 202 to be deformed by frictional force, creating a gap between the blade 102 and the surrounding wall 202 and allowing removed cells to leak through the gap in the backward direction opposite to the forward direction 501.
In view of this situation, in the method according to this embodiment for processing a specimen, cells nearer the circumference of the culture surface 201 are removed with the length of the blade 102 of the spatula 100 being inclined relative to the forward direction 501, as illustrated in
As illustrated in
It is noted that in the method according to this embodiment for processing a specimen, the removal operation may be performed with the spatula 100 in such a posture that the second end of the blade 102 (the end nearer the center C) is displaced from the radial direction of the culture vessel 200 relative to the first end of the blade 102 (the end on the surrounding wall 202) in the forward direction 501.
In the following description, this posture of the spatula 100 will be hereinafter referred to as “inner-end leading posture”, and a removal operation performed in this posture will be hereinafter referred to as “removal operation in inner-end leading posture”. The removal operation in inner-end leading posture will be detailed later by referring to
By referring to
The two-arm robot 10 includes a right arm and a left arm that are independent of each other. In response to an instruction(s) from the robot controller 50, the two-arm robot 10 performs specimen processing. The two-arm robot 10 is installed in a workroom isolated from the environment to perform the specimen processing.
By referring to
The safety cabinet 5 defines an internal space that may be negatively pressurized. By negatively pressurizing the internal space, reagents used in fields such as the biomedical field are kept within the safety cabinet 5 even if the reagents are vaporized. It is also possible to provide in the safety cabinet 5 a misting mechanism to spray the two-arm robot 10 with a cleaning solution such as hydrogen peroxide solution so as to remove a reagent(s) off the two-arm robot 10.
The work table 5a is for specimen-processing tools to rest on. The specimen-processing tools are used when the two-arm robot 10 performs specimen processing such as injection and agitation of reagents, and removal of cells. Examples of the specimen processing tools include, but are not limited to, the spatula 100, the culture vessel 200, test tubes, pipettes, droppers, spoons, and agitators. The specimen processing tools may be placed directly on the work table 5a or may be placed on a jig placed on the work table 5a (for example, spatula stand).
The two-arm robot 10 includes a base 11, a body 12, a right arm 20R, and a left arm 20L. The base 11 is fixed to a surface such as the floor surface of the safety cabinet 5. The body 12 has a base end fixed to the base 11 and a distal end connected to the right arm 20R and the left arm 20L. The body 12 also includes swing axis A0, about which an upper portion of the body 12 swings laterally.
As illustrated in
Also as illustrated in
The first arm 21 has its base end supported by the body 12 and is turnable about first axis A1. The second arm 22 has its base end supported by the distal end of the first arm 21 and is swingable about second axis A2. The third arm 23 has its base end supported by the distal end of the second arm 22 and is turnable about third axis A3. The fourth arm 24 has its base end supported by the distal end of the third arm 23 and is swingable about fourth axis A4.
The fifth arm 25 has its base end supported by the distal end of the fourth arm 24 and is turnable about fifth axis A5. The sixth arm 26 has its base end supported by the distal end of the fifth arm 25 and is swingable about sixth axis A6. The seventh arm 27 has its base end supported by the distal end of the sixth arm 26 and is turnable about seventh axis A7. The hand 30 is supported by the distal end of the seventh arm 27.
The term “swing” found in “swingable” in the above description refers to a movement that involves changes in the angle formed by adjoining arms. The term “turn” found in “turnable” refers to a relative movement that does not involve changes in the angle formed by adjoining arms.
The two-arm robot 10 causes the right arm 20R and the left arm 20L to cooperate with each other to perform the removal operation illustrated in
Referring again to
The robot controller 50 includes a computer and various circuits. The computer includes CPU (Central Processing Unit), ROM (Read Only Memory), RANI (Random Access Memory), HDD (Hard Disk Drive), and an input/output port.
The CPU of the computer reads programs stored in the ROM and executes the programs, and thus functions as the determiner 51a, the switch 51b, and the operation controller 51c of the controller 51.
Alternatively, at least one or all of the determiner 51a, the switch 51b, and the operation controller 51c may be made up of hardware such as ASIC (Application Specific Integrated Circuit) and FPGA (Field Programmable Gate Array).
The storage 52 corresponds to the RAM and the HDD. The RAM and the HDD are capable of storing the classified information 52a and the teaching information 52b. In another possible embodiment, the robot controller 50 may obtain the above-described programs and the various kinds of information from another computer connected to the robot controller 50 through a wired or wireless network or from a portable recording medium.
The controller 51 controls the operation of the two-arm robot 10. Based on the classification of the cells that are on the culture vessel 200 and that are to undergo the removal operation, the determiner 51a determines whether to perform the removal operation in “outer-end leading posture” or “inner-end leading posture”.
Specifically, the determiner 51a receives from the input device 60 an identifier or a similar indicator that indicates the classification of the cells. Then, the determiner 51a compares the received identifier with the classified information 52a stored in the storage 52. The classified information 52a is information that correlates the identifier with a posture (outer-end leading posture or inner-end leading posture).
The determiner 51a searches the classified information 52a for the received identifier to find out which posture, outer-end leading posture or inner-end leading posture, the received identifier is correlated with. Then, the determiner 51a informs the switch 51b of the posture found as a result of the search.
Examples of the input device 60 include, but are not limited to, a terminal such as a pendant of the robot controller 50, an input device such as a keyboard and a touch panel display, and a computer connected to the robot controller 50 through a wire or wirelessly. In another possible embodiment, the input device 60 may be a bar code scanner to read a bar code that is attached to the culture vessel 200 and that indicates a cell classification.
In still another possible embodiment, the input device 60 may be omitted. When the input device 60 is omitted, the determiner 51a may determine which posture, outer-end leading posture or inner-end leading posture, to use with respect to a plurality of culture vessels 200 according to a predetermined order. It will be readily appreciated that either outer-end leading posture or inner-end leading posture alone may be used with respect to the plurality of culture vessels 200.
Based on the determination made by the determiner 51a, the switch 51b switches the order of “jobs” of the teaching information 52b. The teaching information 52b contains “jobs” that constitute a program defining a movement path for the two-arm robot 10. The program is prepared during teaching the two-arm robot 10 how to move.
When the cells nearer the circumference of the culture surface 201 are removed in outer-end leading posture, the switch 51b switches the order of the jobs by putting the removal operation on the internal side after the removal operation on the circumferential side. When the cells nearer the circumference of the culture surface 201 are removed in inner-end leading posture, the switch 51b switches the order of the jobs by putting the removal operation on the circumferential side after the removal operation on the internal side. This configuration shortens the time necessary to generate the “jobs” and simplifies the work necessary to generate the “jobs”.
Based on the teaching information 52b having the order of jobs switched by the switch 51b, the operation controller 51c instructs the actuators (not illustrated) built in the joints of the two-arm robot 10 to implement a desired posture of the two-arm robot 10. The operation controller 51c also improves the accuracy of the operation performed by the two-arm robot 10 by, for example, performing feedback control using encoder values obtained from the actuators.
By referring to
Also as illustrated in
As illustrated in
Then, the spatula 100 makes one revolution from the start position S to the start position S while keeping the blade 102 inclined at an angle of α. For reference purposes, posture 102ais illustrated in broken lines in
In the removal operation with the blade 102 taking outer-end leading posture, cells removed by the blade 102 are moved in cell movement direction 502. In the embodiment of
That is, instead of remaining on the forward side of the blade 102 in the forward direction 501, the removed cells move in the cell movement direction 502 along the blade 102 and end up being collected on the internal side 201b of the culture surface 201. Even if the cells are fragile or difficult to remove, the above configuration enables the cells to be collected on the internal side 201b with no or minimized damage to the cells.
The removal operation on the circumferential side 201a of the culture surface 201 starts at the start position S illustrated in
While in this embodiment the removal operation on the circumferential side 201a of the culture surface 201 makes the spatula 100 make one revolution (360 degrees) along the circumference of the culture surface 201, it is possible to make the spatula 100 make more than one revolution. Making more than one revolution makes the cell removal on the circumferential side 201a of the culture surface 201 even more reliable.
The removal operation on the circumferential side 201a of the culture surface 201 in outer-end leading posture is followed by the removal operation on the internal side 201b of the culture surface 201 illustrated in
The removal operation on the internal side 201b first makes the spatula 100 move approximately straight in forward direction 511, in which the spatula 100 moves, with the blade 102 perpendicular to the forward direction 511. This operation is performed a plurality of times with the start position of each operation being displaced in the X-axis negative direction. While in
As illustrated in
The range of the removal operation on the internal side 201b performed by the blade 102 overlaps the region covered by the removal operation on the circumferential side 201a. This causes those cells, if any, that have escaped the removal operation on the circumferential side 201a to be reliably collected in the removal operations on the internal side 201b. For reference purposes, the end position, 102b, of the removal operation performed in the forward direction 511 is illustrated in
A second removal operation on the internal side 201b makes the spatula 100 move in the forward direction 512, similarly to the movement in the forward direction 511. The range covered by the removal operation performed by the blade 102 in the forward direction 512 overlaps the range covered by the removal operation performed by the blade 102 in the forward direction 511. This configuration makes the cells on the internal side 201b more reliably removed.
In a manner similar to the manner in which the second removal operation has been performed on the internal side 201b, a third removal operation is performed on the internal side 201b in the forward direction 513. For reference purposes, the end position, 102c, of the removal operation performed in the forward direction 513 is illustrated in
By referring to
For example, the two-arm robot 10 holds a dropper in the hand 30 of one arm of the two-arm robot 10 and holds the culture vessel 200 in the hand 30 of the other arm of the two-arm robot 10. Then, the two-arm robot 10 makes the dropper suck the cell collection solution and inject the sucked cell collection solution into the culture vessel 200.
Next, the two-arm robot 10 performs cell removal processing (step S102). For example, the two-arm robot 10 causes its arms to cooperate with each other to perform the cell removal processing with the one arm replacing the dropper with the spatula 100. Details of the processing at step S102 will be described later by referring to
At step S103, the two-arm robot 10 performs sucking processing with respect to the cells removed at step S102, and thus the processings end. For example, the two-arm robot 10 replaces the spatula 100 with a dropper to suck the cells collected at one position on the culture vessel 200. Then, the two-ann robot 10 causes the dropper to discharge the sucked cells into a test tube.
By referring to
Next, the two-arm robot 10 starts the removal processing on the circumferential side 201a of the culture surface 201 illustrated in
Then, at the start position S (see
Next, the specimen processing system 1 determines whether the spatula 100 has made one revolution along the circumference of the culture vessel 200 (step S206). When the specimen processing system 1 determines that the spatula 100 has not made one revolution (No at step S206 No), the specimen processing system 1 repeats the determination processing at step S206. When the specimen processing system 1 determines that the spatula 100 has made one revolution (Yes at step S206), the specimen processing system 1 ends the circumferential-side removal processing (step S207).
Then, the two-arm robot 10 performs, in the direction toward the start position S (see
By referring to
Also in
Specifically, the one arm holding the spatula 100 performs the operation illustrated in
In the embodiment of
By referring to
As illustrated in
As illustrated in
The removal operation on the internal side 201b of the culture surface 201 is followed by the removal operation on the circumferential side 201a of the culture surface 201, as illustrated in
As illustrated in
Then, the spatula 100 makes one revolution from the start position S to the start position S while keeping the blade 102 inclined at an angle of β. For reference purposes, the posture 102a is illustrated in broken lines in
In the removal operation with the blade 102 taking inner-end leading posture, cells removed by the blade 102 are moved in cell movement direction 502. In the embodiment of
The removal operation on the circumferential side 201a of the culture surface 201 starts at the start position S illustrated in
While in this embodiment the removal operation on the circumferential side 201a of the culture surface 201 makes the spatula 100 make one revolution (360 degrees) along the circumference of the culture surface 201, it is possible to make the spatula 100 make more than one revolution. Making more than one revolution makes the cell removal on the circumferential side 201a of the culture surface 201 even more reliable.
By referring to
Then, the two-arm robot 10 performs the internal-side removal processing in the direction toward the start position S (see
As has been described hereinbefore, the specimen processing system 1 according to this embodiment includes the culture vessel 200, the spatula 100, the robot 10, and the robot controller 50. The culture vessel 200 is open on the top surface of the culture vessel 200 and includes the culture surface 201, which has a circular shape and on which cells are culturable. The spatula 100 includes the blade 102, which removes the cells off the culture surface 201. The robot 10 includes the hands 30, which are capable of holding at least one of the culture vessel 200 and the spatula 100. The robot controller 50 controls the robot 10.
The robot controller 50 includes the operation controller 51c. The operation controller 51c controls the robot 10 to perform a first operation. In the first operation, the robot 10 moves the spatula 100 relative to the culture vessel 200 with the first end of the blade 102 on the circumference of the culture surface 201 so as to remove cells on the circumferential side 201a of the culture surface 201. Then, the operation controller 51c controls the robot 10 to perform a second operation. In the second operation, the robot 10 moves the spatula 100 relative to the culture vessel 200 so as to remove cells on the internal side 201b of the culture surface 201.
The specimen processing system 1 according to this embodiment makes a gap difficult to occur between the blade 102 of the spatula 100 and the culture vessel 200, and thus improves cell collection efficiency. Also, the specimen processing system 1 performs the removal operation on the circumferential side 201a of the culture surface 201 using the spatula 100 in outer-end leading posture. This configuration improves efficiency in collecting cells with no or minimized damage to the cells even if the cells are fragile.
While in the above-described embodiments the spatula 100 moves clockwise relative to the culture vessel 200 in plan view of the culture vessel 200, the spatula 100 may move anti-clockwise.
Obviously, numerous modifications and variations of the present disclosure are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the present disclosure may be practiced otherwise than as specifically described herein.
Number | Date | Country | Kind |
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2015-180196 | Sep 2015 | JP | national |