Speed cooking oven and control apparatus

Information

  • Patent Grant
  • 6528772
  • Patent Number
    6,528,772
  • Date Filed
    Tuesday, January 11, 2000
    24 years ago
  • Date Issued
    Tuesday, March 4, 2003
    21 years ago
Abstract
The present invention relates to an oven that includes both radiant cooking elements and a microwave cooking element. The cooking elements are controlled to provide reduced cooking time as compared to known radiant ovens, yet a wide variety of foods can be cooked in the oven. The oven is operable in a speed cooking mode wherein both radiant and microwave cooking elements are utilized, a microwave only cooking mode wherein only the magnetron is utilized, and a radiant only cooking mode wherein only the lamps are utilized.
Description




BACKGROUND OF THE INVENTION




This invention relates generally to ovens and, more particularly, to a combination oven using both radiant and microwave energy.




Known ovens are either, for example, microwave or radiant cooking type ovens. For example, a microwave oven includes a magnetron for generating RF energy used to cook food in the oven cooking cavity. Although microwave ovens cook food more quickly than radiant ovens, microwave ovens do not brown the food. Microwave ovens therefore typically are not used to cook as wide a variety of foods as radiant ovens.




Radiant cooking ovens include an energy source such as lamps which generate light energy used to cook the food. Radiant ovens brown the food and generally can be used to cook a wide variety of foods. Radiant ovens, however, cook foods slower than microwave ovens. It would be desirable to provide an oven which provides the speed advantages of microwave ovens yet also can be used to cook a wide variety of foods such as with radiant ovens.




BRIEF SUMMARY OF THE INVENTION




In an exemplary embodiment of the invention, an oven includes both radiant cooking elements and a magnetron, or microwave, cooking element. The cooking elements are controlled to provide reduced cooking time as compared to known radiant ovens, yet a wide variety of foods can be cooked in the oven. The oven is operable in a speed cooking mode wherein both radiant and microwave cooking elements are utilized, in a microwave only cooking mode wherein only the magnetron is utilized for cooking, and a radiant only cooking mode wherein only the lamps are utilized for cooking.




In one aspect, the present invention relates controlling the power levels, and adjusting the power levels, in the speed cooking mode. More particularly, by controlling the power levels of the radiant cooking elements and the microwave cooking element, as well as the length of cooking time, desired cooking operations can be achieved.




In another aspect the present invention relates to adjusting the cooking time during cooking operations. Such adjustment is sometimes referred to herein as “active time adjustment.” By enabling an operator to easily and quickly adjust the selected cooking time during cooking operation, the desired cooking can be achieved.




In yet another aspect the present invention relates to illuminating the cooking cavity during cooking operations, such as during microwave only mode cooking operations and cooking operations in which the lamps are not sufficiently energized to enable visualization of food in the cooking cavity. Since halogen lamps are used for radiant cooking, the oven door has a very dark glass window which does not enable visualization of the cooking cavity with typical microwave oven lighting. The present invention, however, provides for visualization of food in the cooking cavity during cooking operations by energizing a selected halogen lamp for a short period of time (i.e., 4 seconds) so that the cooking cavity is illuminated but negligible cooking is performed by the light energy output by the lamp.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a front view of an oven in accordance with one embodiment of the present invention;





FIG. 2

is a perspective schematic view of a portion of the oven shown in

FIG. 1

;





FIG. 3

is a schematic illustration of the radiant cooking unit and the microwave cooking unit relative to the cooking cavity;





FIG. 4

is a schematic illustration of the lower lamp of the oven shown in

FIG. 1

;





FIG. 5

is a schematic illustration of the reflector for the upper lamps of the oven shown in

FIG. 1

;





FIG. 6

is an illustration of a portion of the turntable of the oven shown in

FIG. 1

;





FIG. 7

is a schematic illustration of the cooking cavity of the oven shown in

FIG. 1

, including a damper to control air flow;





FIG. 8

is a functional block diagram of the oven shown in

FIG. 1

;





FIG. 9

is a circuit schematic diagram of the oven shown in

FIG. 1

;





FIG. 10

is a timing diagram illustrating target and command times for energizing the cooking elements;





FIGS. 11-14

illustrate messages displayed when adjusting/entering the power level and cooking time;





FIG. 15

is a flow chart illustrating process steps executed when adjusting the cook time;





FIG. 16

is a flow chart illustrating process steps for lamp power level control; and





FIG. 17

is a flow chart illustrating process steps for the soft start of the Halogen lamps.











DETAILED DESCRIPTION OF THE INVENTION




The present invention is directed, in one aspect, to operation of an oven that includes at least two types of cooking elements, such as radiant and microwave cooking elements. Although one specific embodiment of radiant/microwave cooking oven is described below, it should be understood that the present invention can be utilized in combination with many other such ovens and is not limited to practice with the oven described herein. For example, the oven described below is an over the range type oven. The present invention, however, is not limited to practice with just over the range type ovens and can be used with many other types of ovens.





FIG. 1

is a front view of an over the range type oven


100


in accordance with one embodiment of the present invention. Oven


100


includes a frameless glass door


102


having an injection molded handle


104


. A window


106


is provided for visualizing food in the oven cooking cavity. Door


102


has an inner metal frame that extends around the door periphery and comprises an RF door choke. The glass of door


102


has, for example, a thickness of about ⅛″ and can withstand high temperatures, as is known in the art, and is secured to the inner metal frame by an adhesive. Handle


104


also is secured to the metal frame by bolts that extend through openings in the glass. Oven


100


also includes an injection molded plastic vent grille


108


and a frameless glass control panel


110


.




Rubber tactile switch covers


112


are located over each key pad of panel


110


, and an injection molded knob or dial


114


is provided for making multiple selections. Selections are made using dial


114


by rotating dial


114


clockwise or counter-clockwise and when the desired selection is displayed, pressing dial


114


. The various selections available, in an exemplary embodiment, from dial


114


are set forth in Appendix A. Instructions and selections are displayed on a vacuum fluorescent display


116


.




Referring now to FIG.


1


and Appendix A, wherein in one exemplary illustration of the operation of dial


114


and display


116


, the steps necessary to program oven


100


to cook a 0.5 inch (1.3 cm) beef steak until well done are presented. The SELECT FOOD TYPE menu is first displayed on display


116


. Next, dial


114


is rotated util the MEATS food type is displayed and dial


114


is then pressed to selected the MEATS food type. Next, the SELECT MEAT: menu is displayed. Next, dial


114


is rotated until the STEAKS (BEEF) meat is displayed then the dial is pressed to select STEAKS (BEEF) meat. Next, the SELECT THICKNESS: menu is displayed and 0.5 INCH (1.3 cm) beef thickness is selected. Next, a SELECT HOW DONE: menu is displayed and dial


114


is rotated until the MEDIUM menu is displayed, then the MEDIUM menu is selected. Next, an instruction is displayed indicating “Use ROUND METAL TRAY”, and the Upper Power Level (UPL) and Lower Power Level (LPL) settings are displayed. It is noted that UPL and LPL may be changed, as further described below. It is understood that the above illustration is but one example of many cooking selections which may be made for programming oven


100


to cook a plurality of foods.




The following functions can be selected from respective key pads of panel


110


.


















CLEAR/OFF




Selecting this pad stops all cooking and erases







the current program.






DELAYED




Selecting this pad results in a delay in the start






START




of cooking.






HELP




Selecting this pad enables an operator to find out







more about the oven and its features.






MICROWAVE




Selecting this pad enables defrosting, heating







beverages, reheating leftovers, popcorn,







vegetables, and all types of microwave cooking.






MICROWAVE




Selecting this pad enables quick and easy






EXPRESS




warming of a sandwich, or reheat of coffee.






OPTIONS




Selecting this pad enables access to the auto






ON/OFF




night light, beeper volume control, clock, clock







display, and display scroll speed features.






OVEN LIGHT




Selecting this pad during microwave cooking







illuminates the cavity.






POWER LEVEL




Selecting this pad enables adjusting the power







levels for speed cooking and microwave







cooking.






REMINDER




Selecting this pad enables an operator to select a







time at which an alarm is to sound.






REPEAT LAST




Selecting this pad facilitates cooking repetitive







items such as cookies and appetizers.






SPEED COOK




Selecting this pad enables an operator to






MANUAL




manually enter speed cooking time and power







levels.






START/PAUSE




Selecting this pad enables an operator to start or







pause cooking.






SURFACE LIGHT




Selecting this pad turns ON/OFF the surface







light for the cooktop.






TIMER ON/OFF




Selecting this pad controls a general purpose







timer (e.g., minutes and seconds)






VENT FAN




Selecting this pad enables an operator to clear







the cooktop area of smoke or steam.















FIG. 2

is a perspective schematic view of a portion of oven


100


. Oven


100


includes a shell


120


, and a cooking cavity


122


is located within shell


120


. Cooking cavity


122


is constructed using high reflectivity (e.g., 72% reflectivity) stainless steel. Halogen lamps


124


and


126


, and a reflective plate


128


are mounted to an upper panel


130


of shell


120


. As described below in more detail, a halogen lamp also is located at a lower section of shell


120


. An exhaust system


132


also is mounted to shell


120


. Air flows through cavity


122


in a direction indicated by arrow


134


. A cooling system


137


is mounted to shell


120


for cooling oven components. Exemplary dimensions of oven


100


are set forth below.




















Shell


















Exterior Height (front)




15 11/16″







Exterior Height (rear)




16 ½







Exterior Width




29 4/5″







Exterior Depth




14 4/5″

















Cooking Cavity


















Cavity Height




 8 2/5″







Cavity Width




19 2/7″







Cavity Depth




13 3/5″
















FIG. 3

is a schematic illustration of oven


100


, and particularly of halogen lamp cooking units


150


and


152


and microwave cooking unit


154


relative to cooking cavity


122


. As shown in

FIG. 3

, upper cooking unit


150


includes two halogen lamps


124


and


126


and cooking unit


152


includes one halogen lamp


156


. Lamps


124


,


126


, and


156


, in an exemplary embodiment, are 1500 W halogen lamps having a color temperature of approximately 2300 K, each with an output power of about 1.5 kW (4.5 kW total for all three lamps). Lamp


124


is referred to as the upper center lamp, and lamp


126


is referred to as the upper exterior lamp. Lamp


156


is referred to as the lower lamp. Glass plates


158


and


160


extend over cooking units


150


and


152


between lamps


124


,


126


, and


156


and cavity


122


. Also, twist mesh screens


162


and


164


having an opening ratio of about 80% are provided for additional protection. Additional details are provided below with respect to reflector


128


. A magnetron


166


of microwave cooking unit


154


is located on a side of cavity


122


. Magnetron


166


, in an exemplary embodiment, delivers a nominal 950 W into cavity


122


according to standard IEC (International Electrotechnical Commission) procedure.




With respect to lower lamp


156


, and referring to

FIG. 4

, lamp


156


is located off center and at an angle relative to a bottom surface


172


of cavity


122


. Such location of lower lamp


156


results, for example, in lowering the temperature of the rollers on turntable


136


.





FIG. 5

is a schematic side illustration of reflector


128


. Reflector


128


includes angular side sections


180


and


182


and angular center sections


184


and


186


. The dimensions (in millimeters) indicated in

FIG. 5

are exemplary and have been found suitable for at least one oven. By selecting the reflector dimensions as indicated in

FIG. 5

, upper lamps


124


and


126


are believed to provide more even cooking of items located on turntable


136


.





FIG. 6

illustrates a portion of turntable


136


. Turntable


136


has an open grille construction with about a 70% energy transmission. Turntable


136


rotates at about 6 r.p.m. and has a diameter of about 11⅛″. Turntable


136


includes metal segments


190


with ceramic rollers


192


, one of which is illustrated within circle


194


.





FIG. 7

illustrates a damper


194


located below microwave cooking unit


154


. Damper


194


is open when in the microwave only mode to enable air to flow through cavity


122


. In the speed cooking and radiant only mode, damper


194


closes to prevent air from flowing in a reverse direction and back towards microwave cooking unit


154


.





FIG. 8

is a functional block diagram of oven


100


. As shown in

FIG. 8

, oven


100


includes a mounting system


200


, a structural system


202


, a control system


204


, an electrical system


206


, RF generation


208


, a component cooling system


210


, halogen lamps


212


, and a food containment system


214


. Various features of each system are indicated in FIG.


8


. Mounting system


200


is provided to enable mounting oven over the range. Mounting system


200


also provides connection with an exhaust to enable removal of fumes from over the cooktop into the exhaust. Structural system


202


generally refers to shell


120


, which provides an enclosure. Control system


204


includes an interface, i.e., keypads


112


and dial


114


, and also distributes power to the other oven systems. Electrical system


206


powers the control and safety devices. RF generation


208


is performed by magnetron


166


, and RF energy output by magnetron


166


is selectively used to cook food in food containment system. Component cooling system


210


is provided to cool the other system and to remove moisture from cavity


122


. Halogen lamps


212


generate light energy used for cooking food in food containment system


214


.





FIG. 9

is a schematic diagram of oven


100


. Power is provided to oven


100


via lines L


1


, L


2


, and N. Relays R


1


-R


13


are connected to a microcomputer which is programmed to control the opening and closing thereof. Lower lamp


156


is electrically connected to line L


1


via a thermal cut off


300


. Energization of lower lamp


156


is controlled by relays R


1


and R


2


. An electronic switching device is in series with relay R


1


to provide a soft start, as described below in more detail. Upper lamps


126


and


124


are connected to line L


2


via thermal cut offs


304


and


306


. Electronic switching devices


308


and


310


are in series with relay R


4


. In one exemplary embodiment electronic switching devices


302


,


308


,


310


and


326


are TRIACS™.




Relays R


1


and R


4


are air gap type relays, and are in series with electronic switching devices


302


and


308


, respectively. Relays R


1


and R


4


are closed in the soft start operation of respective lamps


124


,


126


, and


156


to enable energization of electronic switching devices


302


and


308


. After completion of the soft start, relays R


1


and R


4


are open. Relays R


2


, R


3


, and R


6


are controlled by the microcomputer to close after the soft start is completed to hold lamps


124


,


126


, and


156


on based on the particular power setting.




Oven


100


also includes an upper blower motor


312


and a lower blower motor


314


for cooling. A small synchronous motor


317


when energized, closes damper


194


. Thermal cut outs


318


and


320


and a fuse


322


also are provided to protect oven components, e.g., from overheating or an overcurrent condition. Cooktop lamps


324


are electrically connected in series with an electronic switching device


326


and are provided for illuminating the cooktop.




A vent motor


328


having low, slow, and high speeds selectable via relays R


7


, R


8


, and R


9


is provided for removing fumes from over the cooktop. An oven lamp


330


, fan motor


332


, and a turn table motor


334


are controlled by separate relays R


10


, R


11


, and R


12


. A primary interlock switch


336


is located in door


102


and prevents energization of cooking elements unless door


102


is closed. A relay R


13


controls energization of microwave cooking unit


154


. Microwave cooking unit


154


includes a high voltage transformer


338


which steps up the supply voltage from 120V to 2000V. A high voltage capacitor


340


and a high voltage diode


342


circuit steps up the voltage from transformer


338


from about 2000V to about 4000V. This high voltage is supplied to magnetron


166


and the output of magnetron


166


is supplied to a waveguide


344


which directs RF energy into cooking cavity


122


. As also shown in

FIG. 9

, oven


100


includes a door sensing switch


346


for sensing whether door


102


is opened, a humidity sensor


350


for sensing the humidity in cooking cavity


122


, a thermistor


352


, and a base thermostat


354


.




With respect to speed cooking operation of oven


100


, the microcomputer controls relays R


1


-R


6


and R


13


based on the power level either associated with the preprogrammed cooking program or manually entered. In the speed cooking mode, for example, if a power level


9


is selected, the upper exterior lamp


126


has a target on-time of 29 seconds of a 32 second duty cycle, upper center lamp


124


has a target on-time of 25 seconds of a 32 second duty cycle, lower lamp


156


has a target on-time of 29 seconds of a 32 second duty cycle, and magnetron


16


has a target on-time of 29 seconds of a 32 second duty cycle. A duty cycle of 32 seconds is selected for one particular implementation. However, other duty cycles could be utilized. Set forth below is a chart which sets forth the target on-times based on power level.




















Upper




Upper









Exterior




Center




Lower







Power Level




Lamp




Lamp




Lamp




Magnetron



























0




0




0




0




0






1




3




3




3




3






2




6




5




6




6






3




10




8




10




10






4




13




11




13




13






5




16




14




16




16






6




19




16




19




19






7




22




19




22




22






8




26




22




26




26






9




29




25




29




29






10




32




27




32




32














To increase lamp reliability, a soft start operation is used when energizing lamps


124


,


126


, and


156


. Particularly, in accordance with the soft start operation, triacs


302


,


308


, and


310


are utilized to delay lamp turn-on. For example, upper exterior lamp


126


and lower lamp


156


are delayed for one second from commanded turn-on to actual turn-on. Upper center lamp


124


is delayed for two seconds from commanded turn-on to actual turn-on. Therefore, the target turn-on times are different from the commanded on-times. Set forth below is a table containing the commanded on-times based on power level selected.




















Upper




Upper









Exterior




Center




Lower







Power Level




Lamp




Lamp




Lamp




Magnetron



























0




0




0




0




0






1




4




5




4




3






2




7




7




7




6






3




11




10




11




10






4




14




13




14




13






5




17




16




17




16






6




20




18




20




19






7




23




21




23




22






8




27




24




27




26






9




30




27




30




29






10




32




29




32




32














For example, if upper lamps


124


and


126


are to operate at power level


7


, then upper lamp


124


would be commanded to operate for 21 seconds and upper exterior lamp


126


would be commanded to operate for 23 seconds. Lamps


124


and


126


would be commanded to turn-on for 21 and 23 seconds, respectively, at the beginning of each 32 second duty cycle. Due to the soft-start delays, lamps


124


and


126


would actually be on for 19 seconds (lamp


124


) and 22 seconds (lamp


126


) of each 32 second duty cycle.





FIG. 10

is a timing diagram illustrating the state of lamps


124


,


126


, and


156


, and magnetron


166


. In the example, refrigerated crescent rolls are to be cooked in accordance with the following:





















Total Time:




4:30







Upper Power Level:




10







Lower Power Level:




 3







Microwave Power Level:




 3















As shown in

FIG. 10

, upper center lamp


124


is commanded on (dashed line) two seconds before it actually turns on (solid line). Lamp


124


is on for 27 seconds of each 32 second period. Upper exterior lamp


126


is always on during this period. Lower Lamp


156


is on one second after it is commanded to turn on, and in on for 10 seconds out of each 32 second period. Magnetron


166


has no delay between command and execution of on time, and is on for 10 seconds of each 32 second period.




An operator may adjust the power level of the upper lamps, the lower lamp, and the microwave during operation. To change the power level, the operator selects the POWER LEVEL pad and a select icon flashes on display


116


. A message “Select UPPER POWER” then is displayed as shown in FIG.


11


. Rotation of dial


114


then enables an operator to select the upper power level (clockwise rotation increases the power level and counter clockwise rotation decreases the power level). When dial


114


is pressed to enter the selection, a short beep sounds and “Select LOWER POWER” is displayed as shown in FIG.


12


. Dial rotation then alters the current lower power level, and when dial


114


is pressed, a short beep is sounded. Then, “Select MICRO POWER” is displayed as shown in FIG.


13


. Dial rotation now alters the microwave power level. When dial


114


is pressed to enter the selection, a short beep is sounded and the OVEN icon flashes and the SELECT icon is turned off. “ADJUST TIME or START” is then displayed as shown in FIG.


14


. The time may be adjusted or the START pad pressed.




When the power level pad is pressed at an acceptable time during lightwave cooking, i.e., one or more of the lamps are energized, the cooking countdown continues and the UPL (FIG.


11


), LPL (

FIG. 12

) and MPL (

FIG. 13

) displays appear. The same operation as described above is utilized except that after entering the new microwave power level, 2 short beeps are sounded and the countdown and UPL, LPL and MPL display continue for 2.0 seconds. After 2.0 seconds, the UPL, LPL and MPL displays are removed and only the cooking countdown continues. If the power level pad is pressed when it is not allowed to change/enter or recall the power level, a beep signal (0.5 seconds at 1000 hz) sounds and the message “POWER LEVEL MAY NOT BE CHANGED AT THIS TIME” scrolls on display


114


. After the scroll has completed, the previous foreground features return. If the power level pad is pressed at a time when a change/entry is allowed, but no dial rotation or entry occurs within about 15 seconds, the UPL, LPL and MPL display are removed and the display returns to the cooking countdown.





FIG. 15

is a flow chart


400


illustrating process steps executed when adjusting the cook time during cooking operations. During cooking operations, a main cooking routine COOK is executed. If dial


114


is not moved


404


, the main cooking routine continues to be executed


406


. If dial


114


is moved, then the microcomputer determines whether a time change can be made, e.g., is the time remaining within the change limits


408


. For example, if only 15 seconds remain in a cooking operation, no time change may be allowed to prevent an operator from shutting down a cooking operation by rotating dial


114


until zero is displayed, sometimes referred to as a “hard shutdown”, which may not be desirable. If the remaining time is not within the change limits, then the main cooking routine continues to be executed


406


. If the remaining time is within the change limits, then the microcomputer determines whether dial


114


was moved clockwise


410


. It is understood that the change limit may also be zero seconds. If no (i.e., dial


114


was moved counterclockwise), then for each increment that dial


114


is moved, the cook time is decremented by one second


412


. If yes, then for each increment that dial


114


is moved, the cook time is incremented by one second


414


.





FIG. 16

is a flow chart illustrating process steps


450


for lamp power level control. Such control is used to control energization of lamps


124


,


126


, and


156


(FIG.


9


). More particularly, a main cooking routine


452


is executed during normal cooking operations. A power counter is incremented


454


for each one second interval, and the microcomputer then checks whether a power cycle is complete


456


. For example, and as explained above, each duty cycle has a duration of about 32 seconds. If the duty cycle is complete, then the power counter is reset


458


. If the duty cycle is not complete, or after resetting the counter, then the microcomputer checks whether the power count is greater than the “on time”


460


. The “on time” is equal to the time corresponding to the selected power level for each lamp, as explained above. If the power count is greater than the “on time”, then the particular lamp is de-energized


462


and cooking continues with the main cooking routine


464


. If the power count is less than or equal to the “on time”, then the microcomputer checks whether the lamp is already on


466


. If yes, then cooking operations continue


464


. If no, then the microcomputer checks whether the soft start has been completed


468


. If the soft start has been completed, then operations continue with the cooking routine


464


. If soft start operations are not complete, then the soft start routine is called


470


.





FIG. 17

is a flow chart illustrating process steps for the soft start routine


500


. As explained above, the soft start for the halogen lamps is utilized to increase the lamp reliability. When routine


500


is called from the power level control routine


502


, the microcomputer then increments a soft start counter


504


. The microcomputer then determines whether the soft start is complete (e.g., depending on the lamp, the soft start has a duration of 1 or 2 seconds, as explained above). If soft start is complete, then the microcomputer resets the soft start counter


508


, turns on the lamp control relay


510


, and turns off the lamp control triac


512


. Operations then proceed to the cooking routine


514


. If soft start is not complete, then the microcomputer turns on the lamp control triac for a soft start count×10% of the line cycle


516


. Operations then proceed to the cooking routine.




The glass of the oven door is very dark and does not enable visualization of food within cavity


122


unless at least one of the Halogen lamps is on and sufficiently energized to illuminate cavity


122


. Therefore, in some cooking operations such as the microwave only mode of cooking or when radiant cooking at low power levels, and in order to visualize food in cooking cavity


122


, an operator may select the microwave button on keypad


112


. When this pad is selected during cooking, the microcomputer energizes upper center lamp


124


for four seconds at full power (i.e., power level


10


), with a soft start, i.e., two seconds of soft start and two seconds of power level


10


energization for a total of four seconds, as described above. Lamp


124


illuminates the cooking cavity sufficiently so that an operator can visualize the food through window


106


.




While the invention has been described in terms of various specific embodiments, those skilled in the art will recognize that the invention can be practiced with modification within the spirit and scope of the claims.



Claims
  • 1. A speed cooking oven comprising:a cooking cavity; a microwave cooking unit for delivering microwave energy into said cooking cavity; a plurality of radiant lamps for delivering radiant energy into said cooking cavity; and a control panel operatively connected to said microwave cooking unit and said plurality of radiant lamps, said control panel adapted to receive user input of selected power levels to enable operation of said plurality of radiant lamps and said microwave cooking unit in a speed cooking mode.
  • 2. A speed cooking oven in accordance with claim 1, said control panel further adapted to receive user adjustment of selected power levels of said microwave cooking unit and said plurality of radiant lamps during said speed cooking mode.
  • 3. A speed cooking oven in accordance with claim 2 wherein said power levels of said microwave cooking unit and said plurality of radiant lamps are independently adjustable during operation of said oven.
  • 4. A speed cooking oven in accordance with claim 1 wherein said speed cooking oven further comprises:a shell comprising an upper panel and a lower section; an upper cooking unit comprising at least one upper radiant lamp mounted to said upper panel; and a lower cooking unit comprising at least one radiant lamp mounted to said lower section.
  • 5. A speed cooking oven in accordance with claim 4 wherein said upper cooking unit comprises an upper center lamp and an upper exterior lamp.
  • 6. A speed cooking oven in accordance with claim 4 wherein said cooking cavity comprises a bottom surface, said lower radiant lamp mounted at an angle relative to said bottom surface.
  • 7. A speed cooking oven in accordance with claim 4 wherein said radiant lamps comprise halogen lamps with a color temperature of approximately 2300 K.
  • 8. A speed cooking oven in accordance with claim 4 wherein said lamps are electrically coupled to electronic switching devices for soft start operation.
  • 9. A speed cooking oven in accordance with claim 1 wherein said control panel is selectively operable between a microwave only cooking mode, a radiant only cooking mode, and a speed cooking mode.
  • 10. A speed cooking oven in accordance with claim 9, said oven further comprising a damper adjacent to said microwave cooking unit, said damper adapted to be open in said microwave only mode and closed in said speed cooking and radiant only modes.
  • 11. A speed cooking oven in accordance with claim 1 wherein said control panel comprises rubber tactile switch covers.
  • 12. A speed cooking oven in accordance with claim 1 wherein said control panel is further adapted for user input and adjustment of a cooking time.
  • 13. A speed cooking oven in accordance with claim 1 wherein said control panel is coupled to a microcomputer, said microcomputer programmed to operate said microwave cooking unit and said plurality of heating lamps for a pre-selected target on-time corresponding to a selected power level.
  • 14. A speed cooking oven in accordance with claim 13 wherein said oven further comprises a rotary dial coupled to said control panel, said power levels and said cooking time adjustable with said rotary dial.
  • 15. A speed cooking oven in accordance with claim 13 wherein said microcomputer is programmed to operate said microwave cooking unit and said plurality of radiant lamps at a duty cycle of about 32 seconds.
  • 16. A speed cooking oven in accordance with claim 13 wherein said microcomputer is programmed to energize one of said plurality of radiant lamps for a pre-selected time to illuminate said cooking cavity.
  • 17. A method for operating a speed cooking oven including a microcomputer, a plurality of radiant lamps coupled to the microcomputer and a microwave cooking unit coupled to the microcomputer, said method comprising the steps of:accepting a power level input for each of the radiant lamps and the microwave cooking unit; accepting a cooking time input for a cooking mode; and energizing the microwave cooking unit and the plurality of lamps at the selected power levels for the selected cooking time.
  • 18. A method in accordance with claim 17, further comprising the step of accepting a user adjustment of the power level input for the microwave cooking unit and plurality of lamps during operation of the oven.
  • 19. A method in accordance with claim 18, further comprising the step of accepting a user adjustment of cooking time during operation of the oven.
  • 20. A method in accordance with claim 19 wherein said oven further includes a rotary dial input, said step of accepting an adjustment of cooking time comprises the steps of:sensing whether the rotary dial has been rotated beyond a predetermined increment, thereby indicating a desired cooking time adjustment; determining whether the indicated cooking time adjustment is within an acceptable limit; incrementing the cooking time by one second for each rotated increment of the dial in a first rotational direction when the indicated cooking time adjustment is within acceptable limits; decrementing the cooking time by one second for each rotated increment of the dial in a second rotational direction when the indicated cooking time adjustment is within acceptable limits; and preventing adjustment of the cooking time when the indicated cooking time is not within acceptable limits.
  • 21. A method in accordance with claim 19 wherein said microcomputer increments a respective power counter for each second of energization of each radiant lamp, said step of energizing the plurality of lamps comprises the steps of:comparing the power counter to an on time for each of the plurality of lamps corresponding to the input power levels; de-energizing each lamp when the respective power count exceeds 20 the respective on time; and energizing each lamp that is not energized when the respective power counter is less than the respective on time.
  • 22. A method in accordance with claim 21 wherein the step of energizing each lamp comprises the steps of:incrementing a soft start count; determining whether the soft start is complete; executing soft start energization when the soft start is incomplete; and de-activating soft start energization and resetting the soft start count once the soft start is complete.
  • 23. A speed cooking oven comprising:a microcomputer; a cooking cavity; an upper cooking unit for delivering radiant energy into said cooking cavity and operatively connected to said microcomputer; a lower cooking unit for delivering radiant energy into said cooking cavity and operatively connected to said microcomputer; a microwave cooking unit for delivering microwave energy into said cooking cavity and operatively connected to said microcomputer; and a control panel operatively connected to the said microcomputer for user manipulation of a power level for each of said upper cooking unit, lower cooking unit, and microwave cooking unit and further for user manipulation of a cooking time; said microcomputer programmed to operate said oven in a microwave only cooking mode, a radiant only cooking mode, and a speed cooking mode for a cooking time in accordance with user input to said control panel.
  • 24. A speed cooking oven as recited in claim 23, further comprising a rotary dial input operatively connected to said control panel for user adjustment of respective power levels of said upper cooking unit, said lower cooking unit, and said microwave cooking unit and for user adjustment of selected cooking time during operation of said oven.
CROSS REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of U.S. provisional application No. 60/115,744, filed Jan. 13, 1999.

US Referenced Citations (13)
Number Name Date Kind
4309584 Terakami Jan 1982 A
4332992 Larsen et al. Jun 1982 A
4447692 Mierzwinski May 1984 A
4480164 Dills Oct 1984 A
4517428 Matsushima May 1985 A
4547642 Smith Oct 1985 A
4572935 Karino Feb 1986 A
4771154 Bell et al. Sep 1988 A
5036179 Westerberg et al. Jul 1991 A
5313036 Chartrain et al. May 1994 A
5620624 Westerberg et al. Apr 1997 A
5695669 Westerberg Dec 1997 A
5877477 Petty et al. Mar 1999 A
Provisional Applications (1)
Number Date Country
60/115744 Jan 1999 US