The invention relates to an overspeed governor according to the generic term of claim 1 as well as to a conveyor with a car guided on guide rails and a corresponding overspeed governor.
Such overspeed governors are used in particular in cable and cable-hydraulic lifts to activate a braking and/or catching device as soon as the car moves in an inadmissible manner or at an inadmissible speed. The term “car” is to be interpreted broadly and includes all types of cabins, load carriers, load suspension platforms and the like.
A large number of known overspeed governors are based on the principle of the centrifugally operated brake. This usually involves a sheave and centrifugal weights connected to the sheave, which are in an undeflected position when the sheave is at rest and are driven radially outwards by centrifugal force as the speed increases. A single centrifugal weight is held by a spring, whereby the spring force exerted by the spring counteracts the centrifugal force. On the one hand, the spring serves to return the centrifugal weights to the undeflected position when the speed drops. On the other hand, the spring serves to reduce the travel of the centrifugal weights.
Modern overspeed governors usually detect at least two speeds, both of which are above the nominal speed, i.e. the normal operating speed of the lifting gear. The speeds to be detected are an electrical switching speed and a mechanical switching speed that is greater than the electrical switching speed. The switching speeds are each measured via the deflection of the centrifugal weights, whereby the deflection depends on the spring force and the centrifugal force. When the electrical switching speed is detected, the travel speed of the lifting gear is reduced via electrical means, in particular the drive motor. When the mechanical switching speed is detected, the safety gear of the lifting gear is switched on.
A problem with the known overspeed governors with centrifugally operated brake is that the centrifugal force increases proportionally to the distance of the centrifugal weight from the axis of rotation of the centrifugal weight and quadratically to the increasing rotational speed, so that with conventional overspeed governors the sensitivity of the detection of the switching speed increases. This makes it very difficult to adjust the means for detecting the electrical and mechanical switching speed.
It is therefore the task of the invention to create an overspeed governor that can be easily adjusted.
This task is solved with an overspeed governor having the features of claim 1.
Accordingly, an overspeed governor is provided for a lifting gear, in particular a lift installation, which in turn comprises a sheave rotating about a main axis (H) and driven by an overspeed governor rope, and a brake for braking the sheave. The brake comprises at least one eccentric piece pivotably mounted on the sheave and a first centrifugal weight and a second centrifugal weight. The eccentric piece is pivotally mounted on the first centrifugal weight and pivotally mounted on the second centrifugal weight, wherein the first and second centrifugal weights pivot the eccentric piece in response to a centrifugal force-induced displacement of the first and second centrifugal weights. The brake comprises a reset unit with a spring system which pulls the centrifugal weights towards their undeflected position with the spring force provided by the spring system. The spring system has a first spring constant up to (=preferably exactly “up to”, in the broader sense in the range up to +25% better only +10% ideally only +7.5% below or above) an electrical switching speed rotational speed (German: “Schaltgeschwindigkeitsdrehzahl”) of the sheave and a second spring constant from the electrical switching speed of the sheave. The second spring constant is greater than the first spring constant. In particular, the second spring constant is greater than the first spring constant by a factor of about 1.05, expediently by a factor of about 1.5, particularly expediently by a factor of about 2.
Ideally, the second spring can be preloaded to produce an immediate rise in the characteristic curve with a subsequent flat characteristic curve as soon as the spring is actuated.
In this way, a non-linear and/or discontinuous, in particular linear in sections, spring characteristic curve is achieved, whereby the spring force increases more strongly at greater deflection, in particular from the electrical switching speed, due to the non-linearity and/or discontinuity, compared to a spring characteristic curve in which the spring constant is constant over the entire deflection. As a result, high spring forces also occur at high speeds with high centrifugal forces. Furthermore, by choosing the two spring constants independently, the two trigger points of the overspeed governor can be adjusted more easily independently of each other. In particular, the adjustment of the means for detecting the electrical and the mechanical switching speed is very easy.
The first spring constant is conveniently constant. The second spring constant is conveniently constant. This means that commercially available, inexpensive springs can be used. Furthermore, the adjustment of the means for the detection of the electrical and the mechanical switching speed is very easy with a constant spring constant.
Advantageously, the spring system comprises a first spring with the first spring constant and a second spring, whereby the second spring constant results from an interaction, in particular from addition, of the spring constants of the first and the second spring. It is expedient that the second spring does not exert any force on the centrifugal weights until the electrical switching speed is reached. Due to the two independent springs, the trigger points for the electrical and the mechanical switching speed can be adjusted particularly well and easily.
Alternatively, a spring system could be used in which the spring system consists of an individual spring, the individual spring having the first and second spring constants in sections. Expediently, such an individual spring is a coil spring, in particular a tension or compression spring. Such an individual spring may be a conical spring, thus in particular conical. Alternatively, such an individual spring may be designed such that individual spring sections are completely compressed depending on the force applied. By using only an individual spring, the design is simplified and, if necessary, particularly compact.
Preferably, the first spring is designed as a compression spring and is supported at one spring end on the first centrifugal weight, whereby the spring is supported at the other spring end on a spring support, and whereby the spring support is operatively connected to the second centrifugal weight. Thus, the two centrifugal weights are coupled to each other via the spring.
The second spring is expediently a tension spring, wherein the second spring is attached, in particular hooked, to the first centrifugal weight at one spring end, and wherein the second spring is attached, in particular hooked, to the second centrifugal weight at the other spring end.
Advantageously, the second spring is designed as a leg spring, also called a torsion spring, whereby one leg is supported on the eccentric piece and whereby the other leg is supported on one of the two centrifugal weights at the latest from the electrical switching speed rotational speed. In a further design, one leg can be supported on one of the two centrifugal weights, and the other leg supports the eccentric piece at the latest from the electrical switching speed.
Preferably, a stop bolt, ideally an elongated hole, is attached to one of the centrifugal weights, and the stop bolt or the elongated hole serve as a stop for the second spring. Expediently, a certain travelling distance is provided until the stop is contacted by the second spring, in particular a leg of the second spring. In particular, the second spring, especially a leg of the second spring, only touches the stop from the electrical switching speed. This increases the closing force, which acts against the centrifugal force.
The stop bolt is designed as an eccentric bolt. This means that the time at which the leg spring is activated can be easily and precisely adjusted by turning the eccentric bolt.
Advantageously, the second spring is preloaded. This means that when the second spring takes effect, a quasi abrupt increase in the spring characteristic can be generated, which further optimises the dictance savings of the centrifugal weights. In addition, the second spring can be equipped with a comparatively flat spring characteristic, i.e. with a comparatively small spring constant, in particular with a spring constant that is smaller than the spring constant of the first spring, and still in particular be able to apply the required force. As a result, a flat spring characteristic is provided again after the abrupt increase in the spring characteristic induced by the preload of the second spring. This allows the range to be easily adjusted without any particular sensitivity.
Preferably, the second spring is attached to a spring holder adjustably attached to the eccentric piece, whereby in particular the preload of the second spring can be adjusted by adjusting the spring holder. By adjusting the attachment, the preload of the spring can be changed and the system can be easily adjusted.
Expediently, one end of the second spring is movable in an elongated hole up to the electrical switching speed, whereby the elongated hole is arranged in particular in one of the two centrifugal weights. In this case, no force is transmitted by the spring. If the centrifugal weights are moved far enough due to the centrifugal forces, the spring in particular contacts the end of the elongated hole and the spring transmits forces. This makes it easy to ensure that the second spring does not transmit any forces up to the electrical switching speed.
Advantageously, the brake comprises two eccentric pieces pivotably mounted on the sheave, each of the eccentric pieces being pivotably mounted on the first centrifugal weight and pivotably mounted on the second centrifugal weight, the first and second centrifugal weights pivoting the eccentric pieces in the event of a displacement of the first and second centrifugal weights due to centrifugal force, the first spring consisting of two first, in particular identical, individual springs, wherein each of the first individual springs is supported at its one spring end on one of the two centrifugal weights and each of the first individual springs is supported at its other spring end on a spring support, wherein the two first individual springs are operatively connected to one another via the spring support, and wherein the second spring comprises in each case two second, in particular identical, individual springs, in particular identical in construction, each of the second individual springs being supported at one of its spring ends on one of the two centrifugal weights and at its other spring ends on a respective eccentric piece, in particular from at least the electrical switching speed rotational speed.
Preferably the first spring is preloaded. Preferably, the first spring is preloaded to such an extent that the centrifugal weights do not move from the undeflected position due to the centrifugal force until slightly above, in particular about 10%, preferably about 5%, especially preferably about 2%-3% of the nominal speed, i.e. the normal operating speed of the lifting gear. This allows the design to be particularly space-saving. In addition, the means for detecting the electrical switching speed can be adjusted particularly easily.
A conveyor is expediently provided with a car guided on guide rails, a drive system and a braking device cooperating with the guide rails for stopping an impermissible state of movement of the car, as well as an overspeed governor according to any one of claims 1 to 14 for triggering the braking and catching device.
Further advantages, modes of operation and possible embodiments of the invention can be seen in the examples of embodiments described below with reference to the figures.
Showing:
Ideally, although not necessarily, the basic concept of the overspeed governor 1 is the same as that of the overspeed governor already known from the earlier patent application DE 10 2007 052 280 of the same applicant. The said patent application is made part of the present description by reference in its entirety, so that the basic function and the fundamental structure of the overspeed governor described here as a preferred embodiment need not be recounted. The right is reserved to adopt delimitation features from the already existing application text.
The overspeed governor 1 has a supporting structure 2, which here consists of an L-shaped steel plate. A cantilevered axle stub 3 is attached to this steel plate.
The axle stub 3 defines the main axis H of the overspeed governor 1. The rope sheave 4 for a overspeed governor rope not shown in the figures is rotatably mounted on this axle stub 3.
Next to the sheave 4, a brake rotor 5 is mounted on the axle stub 3. Although this brake rotor 5 has a disc-shaped form, it still acts in the manner of a drum brake in this case, as its circumferential surface is the friction surface.
The sheave 4 is provided with bearing bolts 6 on its one end face. These bearing bolts 6 each form a secondary axis N, typically arranged parallel to the main axis H. An eccentric piece 7a or 7b is rotatably mounted on each of them. An eccentric piece 7a, 7b can also be considered to be an eccentric disc, an intermediate piece, or the like. Each of these eccentric pieces 7a, 7b—if necessary equipped accordingly, which is not shown here—functionally forms a brake shoe. If the respective eccentric piece 7a, 7b rotates far enough, it comes into braking contact with the brake rotor 5. In most cases, the design (not shown here) is such that the braking effect itself is reinforced as soon as the eccentric piece 7a, 7b has come into initial frictional contact with the brake rotor due to the sufficiently far rotation. In order to achieve transverse force compensation, at least two eccentric pieces 7a, 7b, which are as diametrically opposed as possible, are expediently provided. Modified designs with three, four or more eccentric pieces 7a, 7b are conceivable, but are not shown here.
Each of the eccentric pieces 7a, 7b is in turn provided with two coupling bolts 2200,
From the point of view of patent law, it should be noted that the terms “first eccentric piece” and “second eccentric piece” as well as “first centrifugal weight” and “second centrifugal weight” etc. do not initially represent a numerical restriction. However, the use of only two eccentric pieces, two centrifugal weights etc. is a preferred embodiment, as it keeps the component expenditure small. If necessary, it may be expedient to provide only one centrifugal weight 8a, 8b and/or only one eccentric piece 7a, 7b. If necessary, it may be appropriate to provide more than two centrifugal weights 8a, 8b and/or more than two eccentric pieces 7a, 7b.
The two centrifugal weights 8a and 8b are designed as half-discs in this embodiment. In certain cases, the intrinsic mass of these half-discs, which are preferably made of sheet metal, is sufficient to develop sufficient centrifugal forces at the speeds at which the response is intended to take place. In other cases, these half-discs can be provided with additional weights.
Neither of the two centrifugal weights 8a, 8b is itself mounted directly opposite the main axis H or on the axle stub 3. Instead, the centrifugal weights are held in position exclusively with the help of the eccentric discs 7a and 7b, to which they are coupled via the coupling bolts 2200, and with the help of the reset unit 10, which will be described in more detail later—in such a way that the centrifugal weights 8a and 8b can shift in a radially outward direction at a sufficiently high speed.
In view of
This creates a torque on the eccentric discs 7a and 7b, which twists the eccentric discs or the brake lining carried by them, which is not shown again here, in such a way that it comes into contact with the brake rotor 5 shown in
It is important to realize that the centrifugal weights 8a and 8b shown in
Of particular interest to the invention is the reset unit 10. The reset unit 10 is best described with reference to
The spring system comprises a first spring. In the embodiment example according to
The first of the two first individual springs 12a is supported at one spring end 15a on the first centrifugal weight 8a. At its other spring end 15c, the first of the first two individual springs 12a is supported by a spring support 16 shown in
The spring system comprises a second spring shown in
A stop bolt in the form of an eccentric bolt 18a, 18b is attached to each of the two centrifugal weights 8a, 8b. The stop bolts in the form of the eccentric bolts 18a, 18b serve as a stop for the second spring in the form of the two second individual springs 14, 14b. The first of the two second individual springs 14a can be supported at its one spring end 17a, or at one of its legs, on the second eccentric bolt 18b. At its other spring end 17c, or at its other leg, the first of the two second individual springs 14a is supported on the first eccentric piece 7a. The second of the two second individual springs 14b can be supported at its one spring end 17b, or at its one leg, on the first eccentric bolt 18a. The second of the two second individual springs 14b is supported at its other spring end 17d, or its other leg, on the second eccentric piece 7a.
In the undeflected position 9 of the centrifugal weights 8a, 8b shown in
If the sheave 4 and thus the two centrifugal weights 8a, 8b start to rotate at a speed lower than the first electrical switching speed, the centrifugal force emanating from the rotation and the mass of the centrifugal weights 8a, 8b presses on the first spring in the form of the two first individual springs 12a, 12b, the centrifugal force being compensated for in the state of equilibrium via the spring force of the first spring, which is generated by means of the first individual springs 12a, 12b and via the spring support 16. Preferably up to the first electrical switching speed or beyond, the spring system has a first spring constant D1, wherein the spring constant D1 in this embodiment example is composed additively of the two spring constants of the two first individual springs 12a, 12b.
If the rotational speed of the sheave 4 is increased up to or beyond a first electrical switching speed, the eccentric pieces 7a, 7b including the second individual springs 14a, 14b attached to the eccentric pieces 7a, 7b are pivoted until the spring ends 17a, 17b of the two second individual springs 14a, 14b rest against the eccentric bolts 18a, 18b. At a speed greater than or equal to the first electrical switching speed, the centrifugal force resulting from the rotation and the mass of the centrifugal weights 8a, 8b presses on the first spring in the form of the two first individual springs 12a, 12b, whereby the centrifugal force is generated via the spring force of the first spring, via the first individual springs 12a, 12b and via the spring support 16, and on the second spring in the form of the two second individual springs 14a, 14b, whereby it is compensated in the state of equilibrium. From or above the first electrical switching speed, the spring system therefore has a second spring constant D2, whereby the spring constant D2 in this embodiment example is composed additively of the two spring constants of the two first individual springs 12a, 12b and the two second individual springs 14a, 14b.
In the embodiment example, all spring constants of the individual springs 12a, 12b, 14a, 14b and thus also the first spring constant of the first spring and the second spring constant of the second spring are constant.
If the speed of the lifting gear is increased even further to the mechanical switching speed, the sheave 4 is braked by the brake and the rope running around the sheave and connected to the cabin triggers a mechanical braking.
The overspeed governor 1′ in the second embodiment is essentially the same as the overspeed governor 1 in the first embodiment, so that what has been said above about the overspeed governor 1 according to the first embodiment also applies to the overspeed governor 1″ according to the second embodiment, with the exception of the changes made in the second embodiment. In particular, the same reference signs designate the same components.
The essential difference of the overspeed governor 1′ according to the second embodiment example compared to the overspeed governor 1 according to the first embodiment example is that the second spring 13′ is adjustable differently, more advantageously, namely mostly more sensitively, or in a wider range.
The construction for generating the pre-load of the second spring 13′ is explained below with reference to
A spring holder 22 is arranged on the first eccentric piece 7a. For maintenance and adjustment, the spring holder 22 is adjustable relative to the eccentric piece 7a, for example swivelling, by means of the adjusting screw VS, cf.
In the embodiment example, the spring holder 22 is made or bent, preferably from a sheet of metal. The spring holder 22 comprises a base surface 25. A particularly circular aperture 26 is punched into the base surface 25, cf.
In the operational state, the spring end 17c, in particular the leg, of the second individual spring 14a′ lies in the receiving groove 24, cf. in particular
As shown in
As can be clearly seen in
The elongated hole 23 is optionally (particularly preferably) provided so that the second spring 13′, in particular the second individual spring 14a′, does not bear against the centrifugal weight 8b in the operating state below the electrical switching speed, as shown in
If the speed is increased to electrical switching speed or more, as shown in
The essential difference of the overspeed governor 1″ according to the third embodiment example compared to the overspeed governor 1 according to the first embodiment example is that the second spring of the overspeed governor 1′ according to the third embodiment example acts directly between the first centrifugal weight 8a and the second centrifugal weight 8b. The second spring in the third embodiment example is formed by at least one helical spring, in particular a tension spring with two end hooks. In the following, the functional principle will be described on the basis of the first of the two second individual springs 14a″, whereby what has been said applies accordingly to the second of the two second individual springs 14b″.
The two centrifugal weights 8a, 8b are each approximately semi-circular in shape, whereby a circular recess for receiving the centrifugal weights is provided in the inner area facing the main axis H (
It can be useful that the second spring is preloaded from the individual springs 14a″, 14b″. In particular, the spring is wound with preload.
The invention comprises a conveyor not shown in the figures, having a car guided on guide rails, a drive system and a braking device cooperating with the guide rails for ending an impermissible state of movement of the car, as well as an overspeed governor 1, 1′, 1″ as described with respect to the figures.
Basic Notes on the Operating Principle of all Embodiments
F
z
=m*ω
2
*r
The centrifugal forces of the centrifugal weight 8a, 8b can vary depending on the design. Appendix
Up to a defined speed, which is preferably just above the nominal speed, i.e. the usual operating speed of the lift, the centrifugal force increases with the square of the (angular) speed omega, since up to this point there is no outward movement of the centrifugal weights 8a, 8b. If this speed is exceeded, in addition to the increasing speed, the distance r of the centre of mass of the centrifugal weights 8a, 8b from the axis of rotation also increases and the centrifugal force rises disproportionately accordingly, since the counterforce caused by the first spring 11 is no longer able to prevent the movement of the centrifugal weight.
This results in the centrifugal force increasing to an ever greater extent for the same absolute increase in speed. In contrast, the counterforce, for example by springs 11, increases only linearly with the movement of the centrifugal weights 8a, 8b in some design embodiments. This leads to the fact that in the higher speed range the sensitivity of the overspeed governor 1 increases with respect to the trigger speed and the adjustment of the overspeed governor 1 in a defined range becomes increasingly difficult. This is particularly evident when the centrifugal force acting from the centrifugal weight 8a, 8b is transferred to the necessary spring force to represent the centrifugal weight movement required for this.
In
In
Independent protection is also claimed for an overspeed governor having the features of one or more of the following paragraphs, which may optionally be combined with features from one or more of the already established subclaims and/or with further features from the description.
An overspeed governor (1) for a lifting gear, in particular a lift installation, which is actuated by centrifugal force against the forces of a spring system and which has a first switching speed, above which it engages a brake, preferably in the form of a brake which brakes the traction sheave or traction sheave shaft, and a second, higher switching speed, on reaching which it itself preferably brakes or blocks and then applies tension to the overspeed governor cable, characterised in that the spring system has a first spring constant (D1) up to the said first switching speed or preferably in any case up to its close range (+/−20%), in that the spring system then has a second spring constant (D2), and in that the second spring constant (D2) is greater than the first spring constant (D1). is.
Overspeed governor according to the preceding paragraph, characterised in that the spring system has at least one pair of springs, of which the first spring represents the first spring constant alone, while the second spring is fastened with play in such a way that in the region of at least one of its ends it initially does not yet have any contact with a component against which it can exert a force, and the second spring is at the same time fastened in such a way that it comes to bear against the first spring at both ends as a result of the centrifugal force-induced displacement of at least one component of the overspeed governor and then represents the second spring constant together with the first spring.
Overspeed governor according to the two preceding paragraphs, characterised in that the spring system has at least one pair of springs, of which one spring is a helical spring and the other spring is a leg or torsion spring, i.e. a spring with a central cylindrical winding from which legs project which twist this winding.
Overspeed governor according to one of the three preceding paragraphs, characterised in that the leg or torsion spring is penetrated by a retaining mandrel.
Overspeed governor according to one of the four preceding paragraphs, characterised in that the leg or torsion spring is adjusted in its pretension and/or the time at which it becomes effective by shifting the support point of one of the legs.
Number | Date | Country | Kind |
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20 2018 005 316.3 | Nov 2018 | DE | national |
20 2019 105 089.6 | Sep 2019 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/081752 | 11/19/2019 | WO | 00 |