The benefit of provisional application 61/641,530, filed May 2, 2012 on behalf of inventors Jean-Guy Gagne and James Rogers, is claimed under 35 U.S.C. 119(e).
This disclosure is related to hardware fasteners, more particularly to what has been characterized as speed nut fasteners.
A conventional speed nut contains sheet metal or plastic prongs that act as a single thread for fixing substrates or other work pieces by attachment to an externally threaded fastener, such as a machine screw. In contrast to traditional nut fasteners, the speed nut does not require successive turning of the screw until tightening is achieved. Instead, speed nut attachment involves forced application of the speed nut to the screw that has been inserted through a hole in a substrate. The prongs are flexed without engaging with the screw threads. At the extent of travel of the speed nut, a screwdriver can be applied to turn the screw up to a full rotation to engage a screw thread and compress the substrate. The prongs then exert pressure on a single screw thread. The screw can be removed by turning in the opposite direction until the last screw thread is disengaged.
The speed nut provides the advantage of speed of installation, at the cost of weakness of structure, as compared to the traditional nut fastener. The speed nut prongs are weakened by flexure occurring substantially at their thin base connections to the fastener body. A further disadvantage is that the speed nut, when applied, can be misaligned with the screw thus increasing stresses on the device. Misalignment can also result in reducing the force necessary to maintain attachment by the single internal thread, especially compared with multiple thread attachment of a traditional nut fastener.
Needs thus exist for an improved speed nut that produces less localized stress, that distributes flexure, that can provide greater attachment strength from separate internally threaded portions, and that can prevent misalignment with the externally threaded fastener during installation.
The needs described above are fulfilled, at least in part, by a fastener device in which segmented arms of rectangular cross section extend inwardly from a central opening in a surface of the device body. A distal end portion of each segment arm comprises an internally threaded portion. The substantially uniform rectangular cross section of the arm extension, joined to the distal end portion, distributes flexure as the arms are moved at an inward angle from the surface during application of the device to an externally threaded fastener. Increased strength may be achieved by configuring the distal end portions to comprise a plurality of internal thread portions.
The device may further comprise centering portions that are flush with the body surface. The centering portions are spaced circumferentially about the central opening and may be located between adjoining circumferentially spaced segment arms. The centering portions, flush with the body surface, project toward the center at a width that decreases inwardly from the opening to enhance alignment of the device when applied to the externally threaded screw.
Alternatively, alignment may be obtained by a second body that overlays the device body surface. Outer circumferences of the device and second body may be of coincident configuration. The second body comprises a cylindrical opening having an axis coincident with the central axis of the device. The diameter of the cylindrical opening is less than that of the central opening of the device to provide an alignment guide. The cylindrical opening of the second body may extend to the distal ends of the segments of the first body, thereby providing proper alignment as well as support for the segments when the screw is removed from the device.
The second body may be integral with the first body by provision of a hinge. The second body may be latched to the device body upon closure of the hinge by mating a barb of a flexible tab of the second body to a notch in the device body. The notch may be internal of the device outer circumference by formation of a platform extending from the wall.
In an alternative arrangement, the second body instead may have a first surface in contact with the device body surface of the first body and a second surface opposite the first surface. The second body comprises an opening circumscribing the axis. A plurality of separated flexible segments spaced circumferentially about the second surface opening and extending inwardly therefrom. Distal ends of each of the second body segments respectively include an internal threaded portion that may extend inwardly through the opening of the first body surface collectively to form a second internal thread. The plurality of segments of the second body may be circumferentially displaced, respectively, from the plurality of segments of the device body.
Alignment may be further enhanced by a third body overlying the device body at the remote opposite surface thereof, thereby providing an axially extended alignment guide. The third body may comprise substantially the same outer configuration and cylindrical opening as the second body. The second and third bodies need not extend within the device body surfaces. The third body may be hinged with the device body, and latched to the device body in a manner similar to that of the second body. Tabs near the outer periphery of the third body may mate with notches in the outer periphery of the device body.
As a further alternative, the aforementioned needs may be met by a plurality of stacked device bodies, each body comprising separated flexible segments of rectangular cross section that extend inwardly from a central opening. The segments of each body contain internal threaded portions that collectively form a single thread. Stacking of the plurality of such devices provides multiple single threads appropriately spaced to properly engage an externally threaded fastener. Each body may comprise a barbed end flexible tab as well as a notch. Two bodies may be latched to each other by mating the barbed tab of each one with the notch of the other.
Additional advantages of the present disclosure will become readily apparent to those skilled in this art from the following detailed description, wherein only the preferred embodiments of the invention are shown and described, simply by way of illustration of the best mode contemplated of carrying out the invention. As will be realized, the invention is capable of other and different embodiments, and its several details are capable of modifications in various obvious respects, all without departing from the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
Various exemplary embodiments are illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings in which like reference numerals refer to similar elements and in which:
a-2e illustrate a first embodiment of a speed nut fastener;
a-1d are front, side, top and perspective views, respectively, of the first embodiment;
e is a section view of
a is an exploded perspective view of the first embodiment shown in assembly;
b-2c are perspective and front views, respectively, of the assembly shown in
d is a section view of
e is a detail view taken from
a-4c illustrate a modification of the first embodiment;
a-3d are front, side, top and perspective views, respectively, of the modified first embodiment;
e is a section view taken from
a is a front view of the modified first embodiment shown in assembly;
b is a section view taken from
c is a detail view taken from
a-6c illustrate an alternative modification of the the first embodiment;
a-5d are front, side, top and perspective views, respectively, of the alternative modified first embodiment;
e is a section view taken from
a is a front view of the alternative modified embodiment of
b is a section view taken from
c is a detail view taken from
a-8c illustrate a second speed nut fastener embodiment;
a-7d are front, side, top and perspective views, respectively, of the second embodiment;
e is a section view taken from
f-7i are front, side, top and perspective views, respectively, of the speed nut in
j is a section view of
a is a front view of the second embodiment assembly;
b is a section view taken from
c is a detail view taken from
a-10c illustrate a third speed nut fastener embodiment;
a-9d are front, side, top and perspective views, respectively, of the third embodiment in a molded state;
e is a section view of
f-9i are front, side, top and perspective views, respectively, of the third embodiment in assembled state;
j is a section view taken from
a is a front view of an assembly of the third embodiment;
b is a section view of
c is a detail view taken from
a-12c illustrate a fourth speed nut fastener embodiment;
a-11d are front, side, top and perspective views, respectively, of fourth embodiment in molded state;
e is a section view of
f-11i are front, side, top and perspective views, respectively, of the fourth embodiment in the assembled state;
j is a section view of
a is a front view of an assembly of the fourth embodiment;
b is a section view taken from
c is a detail view taken from
a-14c illustrate a fifth speed nut fastener embodiment;
a-13d are front, side, top and perspective views, respectively, of the fifth embodiment;
e is a section view taken from
f-13i are front, side, top and perspective views, respectively, of the fifth embodiment in the assembled state;
j is a section view of
a is a front view of an assembly of the fifth embodiment;
b is a section view taken from
c is a detail view taken from
c illustrate a sixth speed nut fastener embodiment;
a-15d are front, side, top and perspective views, respectively, of the sixth embodiment;
e is a section view taken from
a-16d are front, side (exploded), top and perspective views, respectively, of stacked assembled elements of the sixth embodiment;
e is a section view taken from
f is a perspective exploded view of the assembly shown in
a is a front view of the stacked assembly of the sixth embodiment;
b is a section view taken from
c is a detail view taken from
a-18c are front and back perspective and front views, respectively, of a rework low voltage bracket comprising speed nut ratchet threads;
d is a detail view taken from
a-19c are exploded perspective, perspective and front views of the bracket of
d is a section view taken from
e is a detail view taken from
a-20b are exploded perspective and perspective views of the bracket of
a is a front view of an alternate embodiment of the rework low voltage bracket installed with a low voltage device cover plate;
b is a section view taken from
c is a detail view taken from
a-22c are front and back perspective and front views, respectively, of an alternate embodiment of the rework low voltage bracket comprising speed nut ratchet threads;
d is a detail view taken from
e-22g are front and back perspective and front views, respectively, of the rework low voltage bracket shown in
h is a detail view taken from
a-23c are exploded perspective, perspective and front views of the bracket from
d is a section view of
e is a detail view taken from
a is a front view of an electrical box comprising speed nut ratchet threads;
b is a section view taken from
c is a bottom view of the electrical box shown in
d is a detail view taken from
e is a perspective view of the electrical box shown in
f is a detail view taken from
a-1e are multiple views of a preferred embodiment of a speed nut fastener 1, shown in front view in
Speed nut fastener 1 can be produced, for example, with a two part injection mold without need of special action such as rotating or collapsible cores. Due to the flexibility of arms 2, the device is molded to configure partial threads 3 closer to each other than they will be after insertion of an externally thread bolt or machine screw. Partial threads 3, therefore, will be ensured positive engagement with the bolt threads to collectively form a single thread. Although three arms 2 are illustrated herein, the concepts of this disclosure are applicable to a device having two, four or more arms.
Speed nut fastener 1 can be used to secure a multiple substrate workpiece, as shown in
Body 5 comprises centering portions 6 that are flush with the body surface. Centering portions 6 are spaced circumferentially about the central opening and may be located between adjoining circumferentially spaced segment arms 2. Centering portions 6 project toward the center at a width that decreases inwardly from the opening to enhance alignment of the device when applied to the externally threaded screw 8.
The distal end portions of segmented arms 2 may be formed each with two successive internal machine threads, illustrated as speed nut fastener 13 in
Speed nut 17, shown in
a-8c illustrate a second embodiment of speed nut fastener 21. A second body, comprising second body alignment ring 23 is integral to the first body by means of living hinge 25. The device may be fabricated by a two part injection mold. Closure of hinge 25 permits the second body to overlay the device body surface, outer circumferences thereof being of coincident configuration. As shown, second body alignment ring 23 forms a cylindrical opening having an axis coincident with the central axis of the device. The diameter of the cylindrical opening is less than that of the central opening of the device to provide an alignment guide. The cylindrical opening of the second body may extend to the distal ends of the segments of the first body, thereby providing proper alignment as well as support for the segments when the screw is removed from the device.
As shown in
Alignment may be further enhanced by a third body overlying the device body at the remote opposite surface thereof, thereby providing an axially extended alignment guide. Such arrangement is illustrated in
A further embodiment is illustrated as speed nut fastener 34 in
A variation of the second embodiment of
a-17c illustrate a speed nut fastener assembly in which a plurality of fasteners are each configured to mate with an adjoining fastener in a stacking relationship. Each fastener body comprises separated flexible segments 2 of rectangular cross section that extend inwardly from a central opening, such as illustrated in
A fastener body is illustrated in isolation in
Rework low voltage bracket 49, shown in
a-20b show two HDMI devices 60 mounted on low voltage device plate 61 fastened to rework bracket 49, mounted in drywall 53, using fasteners 59 into ratchet threads 51. Cover plate 63 is held in the conventional manner with fasteners 65 into holes 67 of device 61.
a-21c show an alternative rework bracket 68 made up of two half frames 69. Half frame 69 has ratchet thread with three threads 70. Ratchet thread 70 is similar to speed nut 17 shown in
Rework low voltage bracket with double ratchet thread 71, shown in
a-24f show electrical box 77 with integral ratchet threads 51. A similar electrical box with an integral speed nut was disclosed in application Ser. No. 13/745,034, filed by the present inventors on Jan. 18, 2013, entitled “Electrical Box and Sleeve”.
In this disclosure there are shown and described only preferred embodiments of the invention and but a few examples of its versatility. It is to be understood that the invention is capable of use in various other combinations and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein. For example, while a sixty degree offset between arms of multiple threads has been exemplified, the concepts of the present disclosure are applicable to other configurations. Similarly, although three fastener segment arms have been exemplified, a different plurality of segment arms are contemplated.
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Number | Date | Country | |
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20130294867 A1 | Nov 2013 | US |
Number | Date | Country | |
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61641530 | May 2012 | US |