The embodiments described herein relate generally to a speed reducing device, and more specifically, to a speed reducing device utilizing belts.
Mechanical devices are often driven by an input power source that rotates at a higher speed than that required by the mechanical device. Such power input devices are often electric motors with high rotational speed. A speed reduction device is thus often used to provide the proper speed for the mechanical device. The speed reduction device is often in the form of a gear drive enclosed in a housing. Oil or other lubricant is often used to lubricate the gears, requiring maintenance to keep the oil at a proper lever and ensure that the oil does not leak from the housing, damaging the gears and contaminating the area adjacent the housing.
Occasionally, a belt and pair of pulleys are used to reduce the speed of a mechanical device and are an integral part of the mechanical device. The belt is limited in its load carrying capacity, the differences in the sizes of the pulleys is limited, limiting the speed reduction such devices can provide, and the sizes of the belt and pulleys cause the speed reduction device to occupy large precious space within the mechanical device.
A need exists for a mechanical speed reducing device that does not require excessive maintenance, is modular and compact, and can transmit heavy loads to the mechanical device.
In one aspect, a speed reduction device for cooperation with a mechanical power source and with a mechanical power load is described. The device includes a housing, an input shaft and a second shaft. The device also includes a first pulley, a second pulley and a belt. The input shaft is rotatably supported by the housing and located at least partially within the housing. The second shaft is rotatably supported by the housing and located at least partially within the housing. The first pulley is operably associated with the input shaft and located within the housing. The second pulley is operably associated with the second shaft and located within the housing and the belt connects the first pulley to the second pulley and is located within the housing.
In another aspect, a speed reduction device for cooperation with a mechanical power source and with a mechanical power load is described. The device includes a housing, an input shaft and a second shaft. The input shaft is rotatably supported by the housing and located at least partially within the housing. The second shaft is rotatably supported by the housing and located at least partially within the housing. The device also includes a first pulley operably associated with the input shaft and located within the housing. The device also includes a second pulley operably associated with the second shaft and located within the housing. The device also includes a first belt operably connecting the first pulley to the second pulley and located within the housing. The device also includes a third shaft rotatably supported by at least one of the housing and the input shaft. The device also includes a third pulley operably associated with the second shaft and located within the housing. The device also includes a fourth pulley operably associated with the third shaft and located within the housing. The device also includes a second belt operably connecting the third pulley to the fourth pulley and located within the housing.
In a further aspect, a speed reduction device for cooperation with a mechanical power source and with a mechanical power load is disclosed. The device includes a housing, an input shaft and a second shaft. The input shaft is rotatably supported by the housing and located at least partially within the housing. The second shaft is rotatably supported by the housing and located at least partially within the housing. The device also includes a first pulley operably associated with the input shaft and located within the housing. The device also includes a second pulley operably associated with the second shaft and located within the housing. The device also includes a first belt operably connecting the first pulley to the second pulley and located within the housing. The device also includes a third shaft rotatably supported by at least one of the housing and the input shaft. The device also includes a third pulley operably associated with the second shaft and located within the housing. The device also includes a fourth pulley operably associated with the third shaft and located within the housing. The device also includes a second belt operably connecting the third pulley to the fourth pulley and located within the housing. The device also includes a fourth shaft rotatably supported by at least one of the housing and the second shaft. The device also includes a fifth pulley operably associated with the third shaft and located within the housing. The device also includes a sixth pulley operably associated with the third shaft and located within the housing and a third belt operably connecting the fifth pulley to the sixth pulley and located within the housing.
In yet another aspect, a method for reducing the speed of a drive is disclosed. The method includes the steps of providing a housing, providing an input shaft rotatably supported by the housing and located at least partially within the housing, providing a second shaft rotatably supported by the housing and located at least partially within the housing, providing a first pulley operably associated with the input shaft and located within the housing, providing a second pulley operably associated with the second shaft and located within the housing and providing a belt operably connecting the first pulley to the second pulley and located within the housing.
The methods, systems, and apparatus described herein provide for torque transfer to a device with a change in rotational speed from the power source to the device. The torque transfer is provided by a device that is enclosed and consists of a plurality of shafts and gears that provides the change in rotational speed. The gears require oil for lubrication and must be contained by seals around the input and output shafts that extend from the housing. The oil that evaporates and leaks from the housing must be continuously monitored and replenished, requiring constant maintenance of the device.
The methods, systems, and apparatus described herein provide a device that does not require oil, does not leak oil and does not require the adding of oil. The methods, systems, and apparatus described herein may also eliminate the need of seals at the shaft. Furthermore, the methods, systems, and apparatus described herein permit the transfer of high torque in a small space. Also, the methods, systems, and apparatus described herein provide for a device that may be added to another mechanical device.
Technical effects of the methods, systems, and apparatus described herein include at least one of improved quality, reduced material cost, and reduced labor costs.
To accomplish speed reduction, the first pulley 18 is smaller than the second pulley 20, the speed reduction being proportional to the relative diameters of the pulleys. It should be appreciated that the device of the present invention could serve as a speed increasing device if the relative diameters of the pulleys are reversed.
It should be appreciated that the device of the present invention could merely include the housing 12 supporting the first and second shafts 14 and 16 which carrying the first and second pulleys 18 and 20. The belt would transfer torque from the input shaft 12 to the second shaft 14. Since the device does not use gears, such a device would provide for a self-contained speed reduction device free from the need to monitor the oil level within the housing. The device could be positioned between a power source 24 and a load 26.
To obtain additional speed reduction and, as shown in
While the third shaft 28 may be positioned in any position spaced from the second shaft 16, the positions of the shafts 14, 16 and 26 limit the minimum size of the device 10. Since space is at a premium in most mechanical devices, minimizing the size of the device is important. The applicants have discovered that the first and third shafts 14 and 28 may be positioned about a common axis of rotation. This positioning minimizes the size of the device 10.
To obtain even further additional speed reduction and as shown in
While the fourth shaft 36 may be positioned in any position spaced from the third shaft 28, the positions of the shafts 14, 16, 28 and 36 limit the minimum size of the device 10. As stated above, since space is at a premium in most mechanical devices, minimizing the size of the device is important. The applicants have discovered that the second and fourth shafts 16 and 36 may be positioned about a common axis of rotation. This positioning minimizes the size of the device 10.
It should be appreciated that since the second and fourth shafts 16 and 36 are positioned about a first common axis of rotation 46 and the input and third shafts 14 and 28 are positioned about a second common axis of rotation 44, the distances between the first and second pulley centerlines, between the third and fourth pulley centerlines between the fifth and sixth pulley centerlines must all be the same. Therefore the size of the pulleys 18, 20, 30, 32, 38 and 40 and the sizes of the belts must be selected to provide for this common distance between the shafts.
Referring now to
The housing 12 may, alternatively, be made of any suitable durable material capable of proper support of the shafts. For example, the housing may, alternatively, be made of a metal, a polymer, a composite or any combination thereof. The housing may, alternatively, be fabricated in any suitable manner including by casting, molding, machining or welding and may be assembled from a plurality of components or be integral.
Referring now to
As shown in
Similarly, to provide for common rotation of the second shaft 16 and fourth shaft 36 about second centerline 46, the second shaft 16 defines a longitudinal central opening 58. The fourth shaft 36 rotates within the opening 58 of second shaft 16. The fourth shaft 36 is supported by fourth shaft bearings 64, which are mounted to housing 12 to provide rotation of fourth shaft 36. The second shaft 16 is supported by second shaft bearings 66. As shown, one of the second shaft bearings 66 is mounted to housing 12 and second shaft 16, while the other third shaft bearing 66 is mounted to second shaft 16 and to fourth shaft 36. As shown, the second shaft 16 is integral with the second pulley 20 and the third pulley 30, but alternate configurations, including the second shaft 16 being a separate component from the second pulley 20 and the third pulley 30 are anticipated.
The pulleys are fixed secured to the shafts or integral therewith to transmit torque through the shafts. As shown in
The pulleys cooperate with the belts and, may for example be flat belts and pulleys, V-belts and pulleys or synchronous belts and pulleys having teeth. For example the belts may be Poly Chain GT® Carbon™ Belts available from Gates Corporation, Denver, Colo. and may be used with compatible pulleys also available from Gates Corporation
As shown in
Since the device 10 is a speed reduction device, the rotational speed of the input shaft 14 is much higher than the rotational speed of the output shaft 36. Conversely, the torque transmitted by the first belt 22 is much less than that transmitted by third belt 42, with the torque transmitted by the second belt 34 being of a value between those of the other two belts 22 and 42. As shown in
Referring now to
Referring to
Referring now to
Referring to
To reduce the size of the device 110, the input shaft 114 and the third shaft 128 rotate about first centerline 144. To provide for common rotation of the first shaft 114 and third shaft 128 about first centerline 144, the third shaft 128 defines a longitudinal central opening 156. The first shaft 114 rotates within the opening 156 of third shaft 128. The third shaft 128 is supported by third shaft bearings 162. As shown, one of the third shaft bearings 162 is mounted to housing 112 and third shaft 128, while the other third shaft bearing 162 is mounted to first shaft 114 and to third shaft 128. As shown, the third shaft 128 is integral with the fifth pulley 138, but alternate configurations, including the third shaft 128 being a separate component from the fifth pulley 138 are anticipated.
Referring now to
Referring now to
The method 300 may be provided with the additional steps of providing an adjustment device 270 (shown in
The method 300 may be provided with the additional step of providing a third hollow shaft 28 (shown in
The methods, systems, and apparatus described herein facilitate efficient and economical speed reduction of a power source for adaptation to a load. Exemplary embodiments of methods, systems, and apparatus are described and/or illustrated herein in detail. The methods, systems, and apparatus are not limited to the specific embodiments described herein, but rather, components of each apparatus and system, as well as steps of each method, may be utilized independently and separately from other components and steps described herein. Each component, and each method step, can also be used in combination with other components and/or method steps.
When introducing elements/components/etc. of the methods and apparatus described and/or illustrated herein, the articles “a”, “an”, “the”, and “said” are intended to mean that there are one or more of the element(s)/component(s)/etc. The terms “comprising”, “including”, and “having” are intended to be inclusive and mean that there may be additional element(s)/component(s)/etc. other than the listed element(s)/component(s)/etc.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.