Speed regulator for automatically closing slide door

Abstract
Disclosed is a speed regulator for an automatically closing slide door for regulating a closing speed of an automatically closing slide door which is closed automatically, comprising; a generator associated with said slide door; an one-way clutch means for converting a linear movement caused during a closing motion of said slide door into a rotational movement and for transmitting said rotational movement to said generator; a resistor connected to an output of said generator; and a speed change means for changing said closing speed of said slide door, at a predetermined position before the closed position of said slide door, from a first predetermined speed to a second predetermined speed slower than said first predetermined speed by changing a resistance value of said resistor.
Description




TECHNICAL FIELD




The present invention relates to a speed regulator for reducing a closing speed of an automatically closing slide door configured to automatically close from an opened position to a closed position.




BACKGROUND ART




Conventionally, an automatically closing slide door is known which is configured to automatically close from an opened position to a closed position. Such a door is automatically closed in many ways. For example, the opened door is closed by a thrust force exerted by an elastic member or is pulled in the closing direction by a weight or the like, or the door is suspended via a door roller from a rail inclining downward from the opened position to the closed position so that the slide door travels due to the self weight in the direction of closing the slide door.




Since the closing speed of such automatically closing slide door, if uncontrolled, gradually increases because of the acceleration by the thrust force exerted by the elastic member, by the descending weight, or by the weight of the slide door itself, there could occur a trouble that the door bumps a doorframe or the like at its highest speed when the door reaches the closed position. Despite of the trouble, such automatically closing slide door is often used, for example, at hospitals, homes for the aged or the like. Since sick people, those using wheelchairs or old people at the homes for the aged can not act as quickly as ordinarily healthy or young people, they sometimes fail in passing the automatically closing slide door while it is open. Further, especially in an automatically closing slide door configured to close by the weight or by its self weight, the automatically closing slide door reaches its highest speed just before the closed position due to the acceleration. Therefore, a noise is likely to occur when the door closes and a finger may possibly be clamped (hereinafter referred to as “finger clamping”).




To solve these problems, for example, the Japanese Utility Model Laid-Open Disclosure No. H1-22070 discloses an automatically closing slide door which is provided with a shock absorber for reducing the impact caused by the door when closed so as to close the door quietly. Further, the Japanese Utility Model Laid-Open Disclosure No. H5-42564 discloses a device for preventing the finger clamping at the moment when the door closes. The device has a pinion gear mounted on a slide door and a rack mounted on a rail of the slide door and they are configured to be engaged and disengaged with each other so as to provide a speed reduction zone where the rotating speed of the pinion gear is reduced by a rotary oil damper coupled to a main rotatable shaft of the pinion gear.




Further, the Japanese Patent Laid-Open Disclosure No. H1-190888 discloses a device which closes a slide door using a spring force from a tightly-wound spiral spring. To apply brakes to the closing door, a DC-motor is employed as a generator which is utilized to work as a speed regulator. This allows the slide door to travel almost at a constant speed in the closing direction from the opened position to the closed position. Further, in this case, the speed of the closing door can be regulated on the site by adjusting the resistance value of a resistor which is connected between the input terminals of the DC motor so as to make a short-circuit there between, if necessary. Further, the Japanese Patent Laid-Open Disclosure No. H8-93316 discloses, for example, a bake device for a slide door or the like, which is configured to close a slide door by utilizing a potential energy to be supplied while the slide door is traveling along a rail provided with a small difference in the height between an opened position and a closed position. This brake device has a rack-and-pinion mechanism installed between a slide door and a doorframe for mounting the slide door and a generator for generating electric power by utilizing the closing action of the slide door, and brakes the closing slide door by utilizing an attracting force working between an electromagnetic force produced at a generator coil and a permanent magnet arranged around the generator coil.




Further, a speed reducer disclosed in the Japanese Patent Laid-open Disclosure No. H2-20784 operates speed regulating means for braking an automatically closing slide door during the slide door closing in such a way that a speed increasing gear train with a low speed increasing ratio is coupled to the speed regulating means for the initial stage of the door closing so as to produce a small braking force which allows the slide door to be closed at a relatively high speed, while another speed increasing gear train with a high speed increasing ratio is coupled to the speed regulating means so as to produce a large braking force which allows the slide door to be closed at a relatively low speed for the final stage of the door closing.




Although the way described above which reduces the impact at the moment of door closing by using a shock absorber or the like can control the door speed just before the final closing of the door, the closing speed of the slide door gradually increases during the period from the start of door closing until the shock absorber or the like begins to operate, which may sometimes give fear to a person passing the door, especially to an aged person. Further, those using wheelchairs or walking on crutches may suffer from such a trouble that the slide door bumps them because they cannot stop the door while they are passing the door.




Further, since a speed regulator employing the generator described above travels at a constant speed from the opened position to the closed position, the regulator cannot solve such problems as the finger clamping and the noise.




Further, when the slide door travels at a relatively high speed during the initial stage of the door closing and travels at a relatively slow speed during the final stage of the door closing, such traveling speed may be suitable under some conditions but may be unsuitable under other conditions.




Therefore, the object of the present invention is to provide a speed regulator for an automatically closing slide door which can reduce the closing speed of the slide door to the most suitable one for a person passing the slide door without causing problems such as the bump against the slide door, the finger clamping and the closing noise.




DISCLOSURE OF INVENTION




The object of the present invention can be achieved by a speed regulator for regulating a closing speed of an automatically closing slide door, comprising; a generator associated with said slide door; one-way clutch means for converting a linear movement of said slide door while closing into a rotational movement and for transmitting said rotational movement to said generator; a resistor connected to an output of said generator; and speed change means for changing a closing speed of said slide door, at a predetermined position before a closed position of said slide door, from a first predetermined speed to a second predetermined speed which is slower than said first predetermined speed by changing a resistance value of said resistor.




In the speed regulator for an automatically closing slide door according to the present embodiment, the movement of the slide door is not transmitted to the generator due to the one-way clutch means when a slide door is being opened. On the other hand, when the slide door starts to travel in the closing direction, the one-way clutch means converts the linear movement of the slide door into the rotational movement by which the generator is rotation ally driven. The mechanism for producing electric power in the generator is constructed such that a coil is rotated in a magnetic field to generate a voltage in the coil so as to produce a current. This mechanism is also applied to the present invention, wherein a rotary shaft is rotated in a magnetic field to produce electric power, the generated voltage gets higher with the increase in the revolution speed and a braking force substantially acts on the rotatable shaft of the generator when a large power is consumed. This braking force is transmitted to the one-way clutch means and is then applied to the linear movement of the slide door, and whereby the closing speed of the automatically closing slide door is reduced to the first predetermined speed.




After traveling at the first predetermined speed over a certain distance toward the closed position, the slide door reaches the predetermined position located before the closed position thereof, where the resistance value of the resistor applied to the output of the generator is reduced by the speed change means. This causes more current to flow and consequently a larger load is applied to the generator to increase the braking force and whereby the closing speed of the slide door is further decelerated to the second predetermined speed which is lower than the first predetermined speed, and travels to the closed position at this low speed




The automatically closing slide door used in the present invention may be any type of automatically closing slide door whose closing speed is controlled, including a slide door which closes at a substantially low speed using a thrust force exerted by an elastic member or a motor, not limited to such slide door which is pulled in the closing direction by the weight or the like, or which is accelerated by its own weight on an inclining rail while being closed. The resistor may be either of a fixed resistor with a predetermined resistance value or a variable resistor with a variable resistance value. Further, in order to reduce the speed between the predetermined position and the closed position, one variable resistor may be provided so that the resistance value thereof is changed by speed change means, or two resistors, each having different resistance values may be provided so that the resistors are switched to each other by the speed change means. Further, the closing speed may be reduced in two stages from the first predetermined speed to the second predetermined speed at the predetermined point before the closed point, or may be reduced in multi-stages more than two stages, or also may be reduced gradually while the slide door is traveling from the predetermined position before the closed position to the closed position. Further, the generator may be mounted either on the slide door or on a stationary frame attached to a building.




According to the present invention, the closing speed of the automatically closing slide door is decelerated to a desired speed and then, closed completely. Therefore, no problem takes place such as that the slide door gives fear to a person passing the slide door or the slide door bumps to the person. Further, since the closing speed of the slide door is further reduced at the predetermined point before the closed position of the slide door, such problems as the finger clamping and the closing noise can be prevented. Further, since the present invention uses the generator and the resistor connected to the output of said generator for reducing the speed of the slide door, neither the power supply nor the wiring is necessary, and the speed regulator can easily be installed in an existing slide door even if there is no power supply near by.











BRIEF DESCRIPTION OF DRAWINGS





FIG. 1

shows an overall configuration of an automatically closing slide door provided with a speed regulator according to a first embodiment of the present invention, illustrating the slide door at the opened position;





FIG. 2

is a cross-sectional view taken along a line ll—ll of

FIG. 1

, illustrating the speed regulator according to the first embodiment of the present invention;





FIG. 3

is a circuit diagram of the speed regulator according to the first embodiment of the present invention;





FIG. 4

shows an overall configuration of an automatically closing slide door provided with a speed regulator according to a second embodiment of the present invention;





FIG. 5

is a schematic circuit diagram with main components of the speed regulator according to the second embodiment of the present invention;





FIG. 6

shows an overall configuration of an automatically closing slide door provided with a speed regulator therefore according to a third embodiment of the present invention;





FIG. 7

is a circuit diagram of the main speed regulator according to the third embodiment of the present invention;





FIG. 8

shows an automatically closing slide door provided with a speed regulator according to a fourth embodiment of the present invention, illustrating the slide door at the opened position;





FIG. 9

is a view taken along a line IX—IX of

FIG. 8

; and is finally closed.





FIG. 10

is a cross-sectional view taken along a line X—X of

FIG. 8

;





FIG. 11

is a cross-sectional view taken along a line XII—XII of

FIG. 8

;





FIG. 12

is a circuit diagram according to the fourth embodiment of the present invention shown in

FIGS. 8

to


11


;





FIG. 13

is a circuit diagram of a speed regulator according to a fifth embodiment of the present invention; and





FIG. 14

shows a speed regulator according to a sixth embodiment of the present invention.











BEST MODE FOR CARRYING OUT THE INVENTION




Referring to the attached drawings, embodiments of a speed regulator for an automatically closing slide door according to the present invention will be described in details.





FIG. 1

shows an overall configuration of an automatically closing slide door provided with a speed regulator according to a first embodiment and illustrates the slide door at an opened position.

FIG. 2

is a cross-sectional view taken along a line II—II of

FIG. 1

of the speed regulator according to the first embodiment.




A slide door


200


according to a first embodiment shown in

FIG. 1

is located within a doorframe


202


. The doorframe


202


is provided with a rail


204


inclining downward from an opened position (shown in

FIG. 1

) to a closed position. Door rollers


4


,


6


are attached via holding fixtures or mounting brackets


8


,


10


to the slide door


200


at an upper portion thereof. The slide door


200


is suspended from a rail


204


by placing the rollers


4


,


6


thereon. Each of the mounting brackets


8


,


10


is formed into an L-shaped section. As shown in

FIGS. 1 and 2

, it has a horizontal plate


8




a


,


10




a


to be attached to the top surface of the slide door


200


and a vertical plate portions


8




b


,


10




b


which extend straight in a vertical and upward direction so as to be flush with a back surface of the slide door (the back surface in

FIG. 1

, i.e., the side “B” indicated by an arrow in FIG.


2


).




In the present embodiment, as shown in

FIG. 1

, a speed regulator


1


for the automatically closing slide door is mounted only on one of the door rollers indicated at


4


. Referring to

FIG. 2

, a door roller shaft


12


of the door roller


4


is mounted on the vertical plate portion


8




b


via a bearing. It has a rear end portion located on the back side (the “B” side indicated by the arrow) with respect to the vertical plate portion


8




b


and a front-end portion located on a front side (the “F” side indicated by an arrow) with respect to the vertical plate portion


8




b


. The door roller


4


is mounted on the rear end portion of the door roller shaft


12


. Further, a large diameter gear


14


is mounted on the front-end portion of the door roller shaft


12


via a one-way bearing


20


. Further, an extension plate portion


8




c


extends in a forward direction and forms a right angle with respect to the vertical plate portion


8




b


. A generator


15


is mounted on the extension plate portion


8




c


. A rotatable shaft


16


of the generator


15


extends parallel with the door roller shaft


12


toward the vertical plate portion


8




b


. A small diameter gear


18


whose number of teeth is less than that of the large diameter gear


14


is mounted on a front-end portion of the rotatable shaft


16


. The small diameter gear


18


and the large diameter gear


14


mesh with each other and whereby means for transmitting mechanical movement (hereinafter referred to as the “mechanical movement transmission means”) or speed increasing means is constructed. Further, these small and large diameter gears


18


,


14


and the one-way bearing


20




a


compose one-way clutch means. The one-way bearing


20


works in such a way that the rotation of the door roller shaft


12


caused by that of the door roller


4


which travels along the rail


204


is not transmitted to the large diameter gear


14


while the slide door


200


travels from the closed position to the opened position. On the contrary, the rotation of door roller shaft


12


is transmitted to the large diameter gear


14


while the slide door


200


travels from the opened position to the closed position. That is, the rotation of the door roller shaft


12


is transmitted to the rotatable shaft


16


of the generator


15


only when the slide door


200


is closing. Further, a variable resistor


24


is connected to output electric wires


22




a


,


22




b


of the generator


15


.




A groove-shaped engaging portion


4




a


is formed on a circumference surface of the door roller


4


. The groove-shaped engaging portion


4




a


is placed on a guide surface


204




a


of the rail


204


and the slide door


200


is supported thereby so as to be spaced from the rail


204


.




All the components of the speed regulator


1


described hereinabove are mounted on the mounting bracket


8


to be combined into one unit so that they can be integrally mounted on the top surface of the slide door


200


. Further, if an existing slide door has a door roller mounted thereon, the speed regulator can be mounted by merely removing the existing door roller and the mounting bracket thereof and by attaching the mounting bracket


8


of the speed regulator


1


to the slide door


200


.




Further, as shown in

FIG. 1

, the total height of the speed regulator


1


is substantially equal to the height of the door roller


6


, i.e. the typical height of a door roller for a suspension-type slide door. Further, as can be seen in

FIG. 2

, the speed regulator


1


does not protrude from the rail


204


in a backward direction toward the doorframe


202


so much. Therefore, when the speed regulator


1


is mounted on an existing slide door, it can be accommodated within a space in the vicinity of the existing rail.





FIG. 3

is a circuit diagram of the speed regulator according to the first embodiment.




As shown in

FIG. 3

, the speed regulator


1


according to the first embodiment has a generator


15


and a variable resistor


26


which is connected to the output of the generator


15


.




The speed regulator


1


operates in the following way. First, a regulating dial


24




a


of a rheostat


24


is turned to change the resistance value of the variable resistor


26


and whereby a closing speed of the slide door


200


is adjusted to a desired speed. A smaller resistance value of the variable resistor


26


results in a slower closing speed, while a larger resistance value of the variable resistor


26


results in a faster closing speed.




Then, the slide door


200


is opened by hand to the opened position shown in FIG.


1


. During this opening process, though the door roller


4


rotates, the one-way bearing


20


prevents the rotation of the door roller shaft


12


which would be transmitted to the rotatable shaft


16


of the generator


15


via the large diameter gear


14


and small diameter gear


18


. Therefore, the generator is not driven thereby. Then, when the hand is withdrawn from the slide door so as to let it go, the slide door


200


starts to travel along the rail


204


due to its own weight toward the closed position. It causes the door roller


4


to be rotated and the rotational speed of the door roller shaft


12


is increased through the large diameter gear


14


and the small diameter gear


18


. Then, it is transmitted to the rotatable shaft


16


of the generator


15


, and whereby the generator


15


is driven. The rotation of the rotatable shaft


16


of the generator


15


in a magnetic field produces a current in an armature and the voltage is increased due to the variable resistor


26


. A load is applied to the generator


15


thereby and a braking force against the rotatable shaft


16


is produced. Then, this braking force is transmitted to the small diameter gear


18


, the large diameter gear


14


, and further to the door roller shaft


12


to brake against the rotation of the door roller


4


. The slide door


200


tends to make an accelerated travel along the inclining rail


204


. However, the rotation of the door roller


4


is subjected to this braking force, and whereby the closing speed of the slide door


200


is reduced.





FIG. 4

shows an overall configuration of an automatically closing slide door provided with a speed regulator according to a second embodiment. Further,

FIG. 5

is a circuit diagram of the speed regulator according to the second embodiment.




The second embodiment shown in

FIGS. 4 and 5

is configure in a similar manner as the first embodiment except that the slide door


200


travels from the opened position to the closed position at a first closing speed and a second closing speed which is decelerated when it passes a point “d” located slightly before the closed position. Accordingly, the same elements are indicated at the same reference numerals in

FIGS. 4 and 5

and no detailed description shall be made therefore. Only the different points shall be described herein below.




The speed regulator


30


for an automatically closing slide door according to the second embodiment has a rheostat


31


with a first variable resistor


34


(see FIG.


5


), a rheostat


32


with a second variable resistor


36


(see FIG.


5


), a switch


38


for switching between the first variable resistor


34


and the second variable resistor


36


, and a switching member


40


mounted in a doorframe


202


. The switching member


40


is mounted at a point which is located a predetermined distance “d” apart from the closed position of the slide door


200


. Switching means-has a switch


38


and a switching member


40


.




A circuit according to the second embodiment will be described with the reference to FIG.


5


. The speed regulator


30


has the generator


15


, the first variable resistor


34


connected to the output of the generator


15


, the second variable resistor


36


connected in parallel with the first variable resistor


34


, and switches


38


and


39


for switching between the first variable resistor


34


and the second variable resistor


36


. In a normal condition, a current flows through the switch


38


to the first variable resistor


34


.




As for the operation of the speed regulator


30


according to the second embodiment, at first, each of regulating dials


31




a


and


32




a


of the rheostats


31


and


32


is turned so that each of the resistance values thereof is regulated so that each of the first and second traveling speeds is set to desired values. The second resistance value of the second variable resistor


36


is set to a smaller one compared to the first resistance value of the first variable resistor


34


so that the second traveling speed is slower than the first traveling speed. At an initial position, the switch


38


makes a closed circuit for the first variable resistor


34


. When the slide door is opened by hand and then, is released, the slide door


200


starts to travel from the opened position to the closed position at the first closing speed which is reduced by the first resistor


34


, as in the first embodiment. When the slide door


200


reaches the point which is located the distance “d” apart from the closed position, the switch


38


is turned off and the switch


39


is turned on by the switching member


40


so that the first variable resistor


34


is made ineffective and in turn the second variable resistor


34


becomes effective. Thus, the generator


15


is required to supply more current, and whereby a braking force is applied to the rotation of the rotatable shaft


16


and to the rotation of the door roller


4


via the small diameter gear


18


and the large diameter gear


14


. As a result, the slide door


200


is decelerated to the second closing speed which is slower than the first closing speed and it travels to the closed position.





FIG. 6

shows an overall configuration of an automatically closing slide door


200


provided with a speed regulator


50


according to a third embodiment. Further,

FIG. 7

is a circuit diagram of the speed regulator


50


according to the third embodiment.




The third embodiment shown in

FIGS. 6 and 7

is similarly configured as the second embodiment, except that a sensor circuit


51


for decelerating the slide door


200


and for making the slide door almost stopped is provided for such a case where a person, a wheelchair, or the like is detected while the slide door


200


is traveling from the opened position to the closed position. Therefore, regarding the same elements are indicated at the same reference numerals in

FIGS. 4 and 5

and no detailed description shall be made therefore and only the differences shall be described herein below.




The sensor circuit


51


has a non-contact type sensor


52


mounted on the slide door


200


at an edge portion thereof which oriented toward a passage. Referring to a circuit diagram shown in

FIG. 7

, the sensor circuit


51


includes a short circuit


55


connected in parallel with the variable resistors


34


and


36


in addition to the circuit in accordance with the second embodiment shown in FIG.


5


. The short circuit


55


has a relay contact point


25




54


which is normal-off. Further, a sensor


52


and a relay


56


for closing the relay contact point


54


are connected to a battery


58


in series.




The third embodiment works in such a way that the relay


56


operates so that the relay contact point


54


is turned on to make the short circuit


55


completed when the sensor


52


detects a person, a wheelchair or the like which is coming near the slide door


200


while the slide door


200


is traveling from the opened position to the closed position. This sharply decreases the resistance value, maximizes the load to the generator


15


, and produces the maximum braking force. Then, the closing speed of the slide door


200


is sharply reduced and the door roller rotates very slowly. The slide door is nearly stopped thereby. When the person or the like moves outside a sensor detecting area, the relay


56


causes the relay contact point


54


to turn off again and the short circuit


55


is automatically disconnected. Then, the slide door


200


again starts to travel at its original first closing speed. When the door comes near the closed position, it is decelerated to the second closing speed due to respective “off” and “on” operations of the switch


38


and


39


located in the vicinity of the closed position. Whenever the sensor


52


detects a person or the like, the operation described above repeatedly takes place. The sensor


52


operates also while the slide door is traveling at the second predetermined speed.





FIG. 8

shows an automatically closing slide door provided with a speed regulator according to a fourth embodiment, with the slide door at the opened position. Further,

FIG. 9

is a view taken along a line IX—IX of

FIG. 8

,

FIG. 10

is a cross-sectional view taken along a line X—X of

FIG. 8

, and

FIG. 11

is a cross-sectional view taken along a line XII—XII of FIG.


8


.




A speed regulator


70


and a slide door


200


according to the fourth embodiment shown in

FIGS. 8

to


11


are similarly constructed In terms of functions as the third embodiment shown in

FIG. 6

, but are different in terms of mechanical arrangements. Similar reference numerals shall be used for the same components and no detailed description therefore shall be made. Only the differences shall be described herein below.




As can be seen from

FIGS. 9 and 10

, each of mounting brackets


72


,


74


is formed into a L-shaped cross-section. Each of the respective mounting brackets


72


,


74


has a respective horizontal plate portion


72




a


,


74




a


to be attached to the top surface of the slide door


200


. A vertical plate portion


72




b


,


74




b


which extends straight in a vertical and upward direction so as to be flush with the front surface of the slide door


200


. Referring to

FIG. 9

, each of the door roller shafts


12


and


7


extends through the vertical plate portion


72




b


,


74




b


in perpendicular thereto and in horizontal therewith. A rear end portion of the shaft


12


,


7


is located on the doorframe


202


side (the “B” side indicated by the arrow) with respect to the vertical plate portion


72




b


,


74




b


, and a front-end portion which is located on the opposite side of the door roller


4


with respect thereto. Each of the door rollers


4


and


6


is mounted on the rear end portion of the door roller shafts


12


or


7


, respectively.




Referring to

FIG. 10

, a large diameter sprocket wheel


76


is mounted via a one-way bearing


20


on the front-end portion of the door roller shaft


12


. Further, the door roller shaft


12


is mounted on the vertical plate portions


72




b


of the mounting bracket


72


via the one-way bearing. The one-way bearing


20


is similar to that shown in

FIG. 2

in the respect that it transmits the rotation of the door roller


12


to the large diameter sprocket wheel


76


only while the slide door


200


travels from the opened position to the closed position.




Referring again to

FIG. 9

, a generator


84


is located adjacent to the door roller


4


on the same side of the vertical plate portion


72




b


of the mounting bracket


72


. According to this arrangement, the door roller


6


, the generator


84


, the vertical plate portions


72




b


and


74




b


and the horizontal plate portions


72




a


and


74




a


form a “C” shape to define a space for ccommodating the rail


204


(hereinafter referred to as the ““C” ccommodating space”), as shown in FIG.


10


. Further, as shown in

FIGS. 9 and 10

, the total height and the total depth of the speed regulator


70


are nearly equal to the respective height and depth of the door roller


4


which is a typical height and depth of a door roller for a suspension-type slide door. Thus, the speed regulator


70


is configured to be accommodated within a space defined by the doorframe


202


, the rail


204


, and a typical cover


206


enclosing the rail


204


. As shown in

FIGS. 10 and 11

, in a vertical cross-sectional plane across the thickness of the slide door


200


, a center line of the guide surface


204




a


of the rail


204


and the door rollers


4


and


6


are aligned with the center line O—O of the slide door


200


.




The main body of the generator


84


is disposed on a back surface of the vertical plate portion


72




b


and the rotatable shaft


16


of the generator


84


is arranged perpendicular to the vertical plate portions


72




b


so as to extend therethrough in the horizontal direction. A small diameter sprocket wheel


78


having a smaller diameter than that of the large diameter sprocket wheel


76


is mounted on the rotatable shaft


16


at an end portion thereof. The rotation of the large diameter sprocket wheel


76


is transmitted via an endless toothed belt


80


to the small diameter sprocket wheel


78


. Thus, mechanical movement transmission means


82


comprises the large diameter sprocket wheel


76


, the small diameter sprocket wheel


78


, and the endless toothed belt


80


.




Regulating dials


86


a and


88


a for changing respective resistance values of variable rheostats


86


and


88


connected to the output of the generator


84


are attached to a front surface portion of the vertical plate portion


72




b


. Referring to

FIG. 8

, a switching member or a magnet


90


is mounted on a top portion of the doorframe


202


at a predetermined position which is apart a predetermined distance “d” from the closed potion toward he opened position. Further, proximity switches


53


and


92


which are activated by the magnet


90


are arranged on the top surface of the vertical plate portion


72




b


so as to oppose to the magnet


90


.




Further, as shown in

FIG. 8

, a non-contact type infrared sensor


94


is mounted on the slide door


200


at an edge portion thereof which faces toward the passage side. On the other hand, a reflecting member


96


opposing to the infrared sensor


94


is mounted on the doorframe


202


so as to detect the person, the wheelchair, or the like which approaches the slide door


200


.




The main body of a speed regulator


70


according to the fourth embodiment is mounted in the following manner. In the case where the slide door


200


is an existing one, at first, the door roller mounted on the top surface of the slide door


200


is removed. By merely attaching the mounting bracket


72


to the top surface of the slide door


200


by a screw, an attaching operation of the speed regulator


70


is completed. No mounting work is necessary for the rail


204


. Then, the rail


204


is inserted into the “C” accommodating space, respective groove portions


4




a


and


6




a


on the outer surface of the respective door rollers


4


and


6


are engaged with the guide surface


204




a


of the rail


204


to mount the slide door


200


on the rail


204


.





FIG. 12

is a circuit diagram according to the fourth embodiment shown in

FIGS. 8

to


11


.




The fourth embodiment shown in

FIG. 12

is different from the third embodiment shown in

FIG. 7

in the respect that (1) a generator


84


is a three phase AC generator having a rectifying circuit


97


, (2) a charging battery


98


, a solar battery


100


, a charging circuit


102


for charging said charging battery


98


with current produced by the solar battery


100


are connected in parallel with the sensor


94


instead of the battery


58


in the sensor circuit


51


, and a proximity switch


53


for breaking the sensor circuit


51


when the second closing speed is obtained in order to prevent the charging battery


98


to be consumed is installed to the sensor


94


in series, and (3) a limit switch or a proximity switch


92


is installed to a variable resistor


36


in series instead of the switches


38


and


39


. Since both circuits according to the third and the fourth embodiments are similarly constructed except the points described above, their similar configurations shall be represented by the same reference numerals and no detailed description therefore shall be made.




In the fourth embodiment, the charging battery


98


is configured so as to be constantly charged by the solar battery


100


and the charging circuit


102


to eliminate the need of replacing the battery. Once the proximity switches


53


and


92


are operated, they are kept energized until the slide door reaches the closed position so as to maintain the second closing speed.





FIG. 13

shows a circuit diagram of a speed regulator according to a fifth embodiment.




Since the speed regulator


110


according to the fifth embodiment is arranged in the same way as the speed regulator


70


in accordance with the fourth embodiment shown in

FIGS. 8

to


11


in terms of a mechanical structure, the description thereof shall be omitted. The speed regulator


110


according to the fifth embodiment is different from that of the fourth embodiment shown in

FIG. 12

in the respect that the regulator


110


does not have the short circuit


55


and instead thereof, a circuit


114


for assisting in stopping the slide door is provides in parallel with the output of the rectifying circuit


112


so as to completely stop the slide door


200


by discharging the charged electricity to the three phase AC generator


84


(hereinafter referred to as the “slide-door-stop assisting circuit”). Further, it is different in that the generator


84


is provided with a short circuit


120


. Additionally, the speed regulator


110


according to the fifth embodiment is different from the fourth embodiment shown in

FIG. 12

in the respect that, in the case of emergency where the slide door


200


is closed at a high speed by hand or where a force is suddenly applied to the slide door traveling at the first closing speed to close the slide door


200


at a high speed, the speed regulator


110


has a sudden-close preventing circuit


116


which forces to brake against the closing movement of the slide door


200


by applying sudden braking to the slide door


200


so that the slide door


200


is prevented from bumping a person passing by the door. Further, it still differs from the fourth embodiment in the respect that a relay contact point


118


is installed to the output of the generator


84


and is opened or closed by a relay


56


connected to a sensor


94


in series.




The slide-door-stop assisting circuit


114


produces a smooth DC voltage through a diode D


1


and a capacitor C


1


. This voltage is applied to two outputs of a generator


84


via a resistor R


1


and a normal open relay contact point


118


.




Further, the sudden-close preventing circuit


116


has a combined set of a resistor R


2


, a Zener diode D


2


, and a capacitor C


2


which are connected in series, and another combined set of a resistor R


2


and a thyrister T (GTO) which are connected parallel with the former set, and the joint point between the Zener diode D


2


and the capacitor C


2


is further jointed to the gate of the thyriter T.




First, the operation of the slide-door-stop assisting circuit


114


shall be described. While the slide door is closing, the capacitor C


1


is charged through diode D


1


to a DC voltage. If the sensor


94


detects a person or the like, the relay


56


operates to close the normal open contact point of the relay contact point


118


, and whereby the short-circuit


120


of the generator


84


is formed. Simultaneously, the charge at the capacitor C


1


flows through the resistor R


1


to the generator


84


, and this strongly brakes the generator


84


and whereby the rotation thereof is suddenly stopped.




Secondly, how the sudden-close preventing circuit


116


operates shall be explained. If the generator


84


operates to generate a current and the voltage of the circuit


112


exceeds a breakdown voltage of the Zener


10


diode D


2


due to the fast traveling speed of the slide door


200


, the capacitor C


2


is charged. The voltage of capacitor C


2


is applied to the gate of the thyrister T. When the applied voltage exceeds a turn-on voltage of the thyrister T, the thyrister is connected so that a braking force is produced through resistor R


3


.





FIG. 14

shows a speed regulator according to a sixth embodiment.




The speed regulator according to the sixth embodiment shown in

FIG. 14

is preferable to a very heavy slide door


200


which is as heavy as 500 kg to 1000 kg and is used in a warehouse or the like. The speed regulator


130


according to the sixth embodiment is similarly arranged as the speed regulator


70


according to the fourth embodiment shown in

FIGS. 8

to


11


, except in that a balance weight


134


is installed so as to give a force in the direction for opening the slide door


200


. Therefore, the same components are indicated at the same reference numerals and no detailed description therefore shall be made. Only the different points shall be described below.




The speed regulator


130


according to the sixth embodiment has a cable


132


whose upper end is connected to one side of the slide door


200


at an upper edge opposite to the passage side thereof. A balance weight


134


is coupled to a lower end of the cable


132


and a pulley


136


mounted on the side of the doorframe


202


at an upper end thereof opposite to the passage side of the opened slide door for guiding the cable


132


. The balance weight


134


is at its upper position as shown in a dotted line when the slide door


200


is at the closed position and is at its lower position as shown in a solid line when the slide door


200


is at the opened position. Since the rail


204


extends obliquely downward in the direction to close the slide door


200


, the slide door


200


tends to close due to its own weight. The force by the weight of the balance weight


134


is set to be smaller than the closing force described above.




In the sixth embodiment, the slide door can be opened when a force slightly larger than the difference between the closing force due to the own weight and the force exerted by the balance weight. On the other hand, when the hand is withdrawn from the slide door, the slide door


200


travels along the rail


204


and is automatically closes due to the difference between the forces described above. While it is closing, the speed regulator


130


reduces the closing speed.




In the speed regulator according to the first embodiment to the sixth embodiment, since the main body is constructed as a unit, the speed regulator can be easily mounted on the slide door


200


. It requires to merely mount the regulator of the present invention by attaching the mounting brackets


8


and


72


to the top surface of the slide door


200


. Further, since the generator


15


or


84


is employed, no wiring is necessary and this speed regulator can be utilized even if no power supply is provided nearby. Further, neither the work for mounting the rail


204


nor the construction work for the building is required. Therefore, when the mounting work is implemented, after removing the slide door


200


and carrying it outdoors, no noise or dust may be caused on the site. Accordingly, this speed regulator is most suitable to the slide door being actually used, for example, at hospitals or the like.




In the speed regulator according to the first to the sixth embodiments, since the slide door


200


is of suspension type, no rail is required on the floor. Therefore, the floor can be made free of barrier. Therefore, the speed regulator is most suitable to the hospitals where wheelchairs or the like are used.




In the speed regulator according to the first to the fifth embodiments, the height and depth thereof are dimensioned so that the regulator can be accommodated within the existing space defined by the doorframe


202


, the rail


204


, and the cover


206


. Therefore, the speed regulator can be mounted on the existing slide door


200


without any construction work in the building.




Further, in the speed regulator according to the first to the sixth embodiments, when the slide door


200


is opened, the one-way bearing


20


prevents the rotation of the door roller


4


to be transmitted to the generator


15


or


84


. Accordingly, the door roller


4


is not subjected to the braking force from the generator


15


or


84


and the slide door can be opened with a small force. On the other hand, when the slide door


200


is closed, the rotation of the door roller


4


is suppressed by the generator


15


or


84


. Accordingly, the closing speed of slide door is reduced. Thus, it can eliminate a situation where the slide door


200


gives a fear to a person passing by the slide door for the reason that the door may bump him.




Further, in the speed regulator according to the first to the sixth embodiments, since the resistance value, of the variable resistor


26


,


34


, or


36


is adjustable, the closing speed of the slide door


200


can be set to the most suitable one to the people who frequently pass thereby. This ensures to eliminate the situation where the slide door gives fear to a person passing by the slide door or causes to bump to him. By changing the resistance value through the adjusting dial


24




a


,


32




a


,


86




a


, or


88




a


, the closing speed of the slide door can be changed, for,example, at hospitals, corresponding to a appropriate walking speed of a hospitalized patient using the room. It can be adjusted every time a patient is accommodated. In addition, if the weight of the slide door and the slope angle of the existing rail


204


change, the resistance value can be adjusted at the site after installing the speed regulator so that the slide door


200


may be closed at a desired speed. The requirement for the resistor


36


is only to have a smaller resistance value than that of the resistor


34


. The resistor


36


may be replaced by a short circuit.




Further, in the speed regulator according to the second to the sixth embodiments, since the closing speed of the slide door


200


is further reduced due to the switching from the variable resistor


34


to the variable resistor


36


when the slide door has reached the point which is distant by “d” from the closed position of the slide door


200


, the finger clamping can be prevented and the noise is also prevented when the slide door


200


is closed completely.




Further, in the speed regulator according to the third to the sixth embodiments, since the sensor


52


or


94


detects that a person or the like is coming near to the closing slide door


200


and the slide door is nearly stopped in the third embodiment) or completely stopped in the fourth and fifth embodiments. Therefore, it is possible to prevent the slide door


200


from bumping into a person or the like.




Further, in the speed regulator according to the third, fourth and sixth embodiments, when the sensor


52


detects a person or the like, the short circuit


55


works so that the slide door is decelerated to be more or less stopped. The door roller


4


or


6


, however, is still slightly rotating, and if the person or the like goes out of the detection area of the sensor


52


, the slide door


200


can smoothly be accelerated to its original first predetermined speed.




Further, in the speed regulator according to the fourth and sixth embodiments, since the main body of the speed regulator is constructed as a unit and mounting the speed regulator can easily be finished within a short period of time only by attaching the mounting bracket


72


to the top surface of the slide door. Further, since the slide door


200


can be mounted on the existing rail only by inserting the existing rail into the “C” accommodating space for the speed regulator, no work is required for the rail and neither dust nor noise is produced on the site.




Further, in the speed regulator according to the fourth embodiment, since the sensor


52


uses the charging battery


98


to be charged by the solar battery


100


, the battery need not be replaced. Since it is constantly charged, constant operation of sensor


52


is ensured. Further, since a magnet turns off the proximity switch


53


when the slide door


200


reaches the predetermined position which is apart the distance “d” from the closed position of the slide door


200


, the sensor turns inactive to prevent the consumption of the battery


98


.




Further, in the speed regulator according to the fifth embodiment, since the slide-door-stop assisting circuit


114


is provided, the slide door


200


can be completely stopped within a short period.




Further, in the speed regulator according to the fifth embodiment, since the sudden-close preventing circuit


116


is provided, the slide door


200


can be prevented from bumping to a person passing by the slide door even if another person is trying to quickly close the slide door


200


by hand or the slide door


200


is closing at a speed much higher than the predetermined one for some reason.




In the speed regulator according to the sixth embodiment, though the self-weight of the slide door


200


serves as a large force for closing the door because the rail


204


extends obliquely in a downward direction toward the, closed position of the slide door


200


. The slide door


200


can be opened with a small force, even if the slide door is heavy, because the force of the balance weight


134


acts in the opposite direction of the closing force described above.




Many changes and modifications can be made to the present invention without departing from the spirit and the scope of claims described in the claims of the present invention, and, of course, these changes and modifications are included in the claims.




For example, in the first to the sixth embodiments, the descriptions have been made for the suspension type speed regulator mounted on the automatically closing slide door


200


which travels along the rail


204


. The slide door


200


, however, may be any type of automatically closing slide door, for example, such as the one suspended on a horizontally-extending rail, the one supported on a rail laid on the floor, or the like. Further, the slide door may be pulled by a weight, may be closed by such biasing means as a spring, a damper or the like, or may be closed at a constant speed. Further, the door roller may be installed on the lower portion of the slide door, rather than on the upper portion of the slide door.




Further, the door roller


4


in the first to the sixth embodiments is not necessarily an indispensable component and the existing door roller mounted on the slide door may be utilized. When the existing door roller is used, what is necessary to do is only to operatively couple the door roller


4


to the generator so that the rotation of the door roller


4


may be transmitted to the rotatable shaft


16


of the generator


15


or


84


. The mounting bracket of the door roller


4


may be separated from the mounting bracket


8


or


72


of the main body of the speed regulator.




Further, in the first to the sixth embodiments, the rotatable shaft


16


of the generator is driven through the rotation of the door roller shaft


12


of the door roller


4


, which is transmitted through a gear train of the gear


14


and


18


, the sprocket wheel


76


,


78


and the endless belt


80


. The rotatable shaft


16


of the generator, however, may be driven by any mechanically moving or mechanically rotating transmission means in which the linear movement of the slide door


200


may be converted into the rotational movement and then transmitted.




Further, the one-way bearing


20


in the first to the sixth embodiments may be any selective coupling means in which the rotation of the door roller shaft


12


can be transmitted to the rotatable shaft


16


of the generator


15


only when the slide door


200


is closing.




Further, the generator


15


or


84


in the first to the sixth embodiments may be any type of motor working as a generator such as a DC motor, a dynamo, single phase AC motor or three phase AC motor or the like. When an AC motor is used as the generator


15


, for example, the rectifying circuit can be connected as shown in

FIGS. 12 and 13

.




Further, the variable resistor


26


,


34


, or


36


in the first to the sixth embodiments may be a fixed resistor. When a fixed resistor is used, the resistance value thereof may be determined so that the slide door


200


closes at a desired closing speed. Using a fixed resistor is more inexpensive than using a variable resistor.




Further, in the second to the sixth embodiments, a 2-speed reduction mechanism is employed in which the speed can be switched to two closing speeds. Alternatively, for example, a multi-speed reduction mechanism corresponding to a plurality of closing speeds, may be employed in which a plurality of resistors whose resistance values get smaller in sequence are installed and a plurality of corresponding switches or proximity switches are installed on the doorframe


202


.




Further, though the switch


40


in the second to the sixth embodiments is placed in the vicinity of the closed position of the slide door


200


, the switch


40


may be placed at any position, if necessary, where switching of the closing speed is desired.




Further, in the second to the sixth embodiments, the switching means placed in the vicinity of the closed position of the slide door may comprise a micro switch and means for pressing the micro switch.




Further, though the sensor


52


in the third to the sixth embodiments is of non-contact type, a contact type sensor may be employed so long as the sensor detects a person or the like to activate the sensor circuit


51


and deactivates it automatically when the person leaves.




Further, for example, two rheostats may be connected to the output of the generator


15


or


84


in series, with a micro switch connected parallel with one of the two rheostats, which is pressed to make a short circuit for said one of the two rheostats.




Further, the sudden-close preventing circuit


116


according to the fifth embodiment may be installed parallel with the circuit of the first to the fourth, embodiments.




Further, the weight of the balance weight


134


in the speed regulator


130


according to the sixth embodiment may properly determined to produce a force which is smaller than that for making the slide door


200


open and also provides a desirable force for opening the slide door


200


.




Further, though the speed regulator


130


according to the sixth embodiment has a balance weight.


134


, the means for giving the force in the reverse direction of closing the slide door


200


does not necessarily have to be a weight. Any other counterbalance means such one as a spring, a damper, etc. may be employed, or further rotating means for giving the door roller


4


or


6


a rotational force in the.direction to open the slide door may be employed.




Further, though the cable


132


in the speed regulator


130


according to the sixth embodiment is coupled to the slide door


200


so that the force of the balance weight


134


acts on the slide door


200


, the force by this counterbalance means may act on the speed regulator.




Industrial Applicability




As described above, a speed regulator for an automatically closing slide door according to the present invention allows the closing speed of the door to be reduced so that the door is closed at the most preferable speed for a person passing the slide door, and the present invention can provide a speed regulator for an automatically closing slide door which does not cause such problems of the bump to the slide door, the finger clamping, the closing noise.



Claims
  • 1. A speed regulator for regulating a closing speed of an automatically closing slide door having a door roller, the closing speed of the slide door being regulated after the slide door has been manually opened, said speed regulator comprising:a generator activated by a rotation of said door roller for suppressing a rotational speed of said door roller; one-way clutch means for preventing transmission of, while said slide door is opening, and transmitting, while said slide door is closing, the rotation of the door roller to said generator; a resistor connected to an output of said generator; and speed change means for changing a closing speed of said slide door, at a predetermined position before a closed position of said slide door, from a first predetermined speed to a second predetermined speed which is slower than said first predetermined speed by changing a resistance value of said resistor.
  • 2. A speed regulator for regulating a closing speed of an automatically closing slide door having a door roller, the closing speed of the slide door being regulated after the slide door has been manually opened, said speed regulator comprising:a generator activated by a rotation of said door roller for suppressing a rotational speed of said door roller; one-way clutch means for preventing transmission of, while said slide door is opening, and transmitting, while said slide door is closing, the rotation of the door roller to said generator; a resistor connected to an output of said generator, said resistor having a first resistor and a second resistor, the resistance value of said second resistor being smaller than that of said first resistor; and speed change means for changing a closing speed of said slide door, at a predetermined position before a closed position of said slide door, from a first predetermined speed to a second predetermined speed which is slower than that said first predetermined speed, said speed change means having switching means between said first resistor and said second resistor to change said resistance value of said resistor.
  • 3. A speed regulator for regulating a closing speed of an automatically closing slide door having a door roller, the closing speed of the slide door being regulated after the slide door has been manually opened, said speed regulator comprising:a generator activated by a rotation of said door roller for suppressing a rotational speed of said door roller; one-way clutch means for preventing transmission of, while said slide door is opening, and transmitting, while said slide door is closing, the rotation of the door roller to said generator; a resistor connected to an output of said generator, said resistor having a first resistor and a second resistor, the resistance value of said second resistor being smaller than that of said first resistor; and speed change means for changing a closing speed of said slide door, at a predetermined position before a closed position of said slide door, from a first predetermined speed to a second predetermined speed which is slower than said first predetermined speed, said speed change means having switching means between said first resistor and said second resistor to change said resistance value of said resistor, at least one of said first and said second resistors being a variable resistor.
  • 4. A speed regulator in accordance with any one of claims 1 to 3, further comprising:sensor means for detecting a person or an object while said slide door is closing; and slide door stop means for substantially stopping said slide door when said sensor means detects the person or the object.
  • 5. A speed regulator in accordance with claim 4, wherein:said slide door stop means comprises a short circuit which allows the output of said generator to pass when said sensor means detects the person or the object.
  • 6. A speed regulator in accordance with any one of claims 1 to 3, further comprising:sudden close preventing means for a slide door, which forcibly brakes the closing movement of said slide door when the closing speed of said slide door exceeds a predetermined value.
  • 7. A speed regulator in accordance with any one of claims 1 to 3, wherein:said slide door is suspended from a rail via a door roller; said generator, said one-way clutch means and said resistor are combined into a unit; and said unit is mounted on said slide door by a: bracket.
  • 8. A speed regulator in accordance with claim 7, further comprising:speed increasing means for increasing a rotational speed of said door roller so as to transmit an increased rotation speed to said generator.
  • 9. A speed regulator for regulating a closing speed of an automatically closing slide door having a door roller which rotates along a rail, the closing speed of the slide door being regulated after the slide door has been manually opened, said speed regulator comprising:a generator activated by a rotation of said door roller for suppressing a rotational speed of said door roller; one-way clutch means for preventing transmission of, while said slide door is opening, and transmitting, while said slide door is closing, the rotation of the door roller to said generator; and a resistor which is connected to an output of said generator and has a resistance value capable of reducing a closing speed of said slide door to a first predetermined speed.
  • 10. A speed regulator in accordance with any one of claims 1, 2, 3, and 9, wherein:said slide door is suspended via a door roller from a rail extending obliquely downward in a direction of closing the slide door so that side door closes due to its own weight, and further comprises counterbalance means for giving a force in the direction to open said slide door so as to reduce the pulling force required for opening said door.
Priority Claims (3)
Number Date Country Kind
11-072484 Feb 1999 JP
11-120546 Apr 1999 JP
11-243061 Aug 1999 JP
Parent Case Info

This application is a continuation of International Application No. PCT/JP00/00151 filed Jan. 14, 2000.

US Referenced Citations (41)
Number Name Date Kind
3043584 Kielhorn Jul 1962 A
3621349 Reyx Nov 1971 A
3834081 Catlett Sep 1974 A
3918201 Graziano Nov 1975 A
4092575 Ogishi et al. May 1978 A
4104826 Wadford Aug 1978 A
4145641 Ozaki Mar 1979 A
4333270 Catlett Jun 1982 A
4479285 Ragan Oct 1984 A
4646471 Shaiu Mar 1987 A
4823509 Ando Apr 1989 A
4847541 Krieger Jul 1989 A
4909093 Mudford Mar 1990 A
4941320 Kersten et al. Jul 1990 A
4973894 Johansson Nov 1990 A
5046377 Wilkes et al. Sep 1991 A
5134324 Sakagami et al. Jul 1992 A
5193647 O'Brien Mar 1993 A
5218282 Duhame Jun 1993 A
5278480 Murray Jan 1994 A
5347755 Jaster et al. Sep 1994 A
5594316 Hayashida Jan 1997 A
5606826 Calhoun Mar 1997 A
5625266 Stark Apr 1997 A
5656898 Kalina Aug 1997 A
5701973 Tracey Dec 1997 A
5712546 Holthouse et al. Jan 1998 A
5797471 Princell Aug 1998 A
5831403 Kanki et al. Nov 1998 A
5850865 Hsieh Dec 1998 A
5857290 Schnarr Jan 1999 A
5955852 Jentsch Sep 1999 A
5970657 Glass Oct 1999 A
5979114 Clark et al. Nov 1999 A
6108975 Bailey Aug 2000 A
6108976 Kato et al. Aug 2000 A
6177771 Kinzer et al. Jan 2001 B1
6208102 Kikuchi et al. Mar 2001 B1
6225904 Jaffe et al. May 2001 B1
20020088180 Yokomori Jul 2002 A1
20020153744 Long et al. Oct 2002 A1
Foreign Referenced Citations (19)
Number Date Country
19547683 Jun 1997 DE
0298514 Nov 1989 EP
01-190888 Jul 1989 JP
05-272271 Oct 1993 JP
05278976 Oct 1993 JP
07-189549 Jul 1995 JP
08-218727 Aug 1996 JP
08-246744 Sep 1996 JP
08-326409 Dec 1996 JP
09021271 Jan 1997 JP
09-88415 Mar 1997 JP
09-242415 Sep 1997 JP
10-37569 Feb 1998 JP
10-37584 Feb 1998 JP
11-200706 Jul 1999 JP
2000-204840 Jul 2000 JP
2001-132316 May 2001 JP
2002-4701 Jan 2002 JP
2002-13345 Jan 2002 JP
Non-Patent Literature Citations (1)
Entry
International Search Report for PCT/JP00/00151 Apr. 18, 2000.
Continuations (1)
Number Date Country
Parent PCT/JP00/00151 Jan 2000 US
Child 09/684980 US