This invention relates to a spherical joint of a hydrostatic piston machine having a cylinder block with a plurality of cylinders, in which are slidably mounted pistons in load engagement with a reaction member via transmission members, each transmission member being connected to at least one of the elements constituted by a piston and by the reaction member via the spherical joint, the latter comprising a ball recess and a ball pivot comprising a convex spherical surface having a symmetry axis which is a longitudinal axis of the transmission member.
This machine can be a hydraulic motor or a hydraulic pump of the axial piston type. The reaction member is for example a swash-plate of which the inclination with respect to the cylinder block can be adaptable so as to change the active cylinder capacity of the machine, or fixed. The transmission members can be piston rods having spherical joints at both ends so that each transmission member is pivotably coupled to a piston at one end and to a sliding plate at the other end, in a sliding motion of the sliding plate on the reaction member in relative rotation. Alternatively, the transmission members can have the spherical joints at one end only. For example, each transmission member can be connected to a piston by a spherical joint at one end while being connected at the other end to a slipper, sliding on the swash plate. In this case, the transmission members and the slipper are fixed together so as to be part of a same rotating part. In another example, each transmission member can form an axial extension of a piston, said axial extension cooperating with the reaction member via a spherical joint.
A generally known arrangement of a joint coupling for a hydrostatic piston machine has a ball pivot imbedded in a ball recess. In order to minimize the contact pressure between the ball pivot and the ball recess, both spherical surfaces of the ball pivot and the ball recess are manufactured in strict tolerances of their diameters which involves high manufacturing costs. Furthermore this arrangement is not adequate to reduce significantly the contact pressure between the spherical surfaces. In fact, especially due to technological reasons, in order to permit a circulation of fluid between the cylinders and the swash plate in any relative angle of inclination of the swash plate and the cylinder block, the ball pivot ends at a planar surface and the ball recess ends at a rotational recess, which is generally cylindrical, so the contact areas and consequently the most loaded areas of both spherical surfaces are on an edge, either on the circular edge of the rotational recess of the ball recess or on the circular edge of the planar surface of the ball pivot. Contact loads on edges are thus unfavourably high and consequently damages can occur due to unacceptable stresses.
An arrangement of a joint coupling for a hydrostatic piston machine is known by EP0763657 and has a ball pivot of the axial extension of a piston imbedded in a spherical ball recess of a slipper, the bottom of which presents a conical surface continuously connected to the spherical surface. Although this arrangement partially decreases the contact pressure between the ball pivot of the piston and the ball recess of the slipper, accuracy requirements and costs for the manufacture of this arrangement are as high as in the previously known arrangement. In this case when tolerances are large, the diameter of the contact area can be reduced and loads consequently increased. Moreover, this arrangement becomes less efficient as the angle of inclination of the slipper axis with respect to the piston axis increases, as a consequence of the eccentric influence of a force applied from the piston towards the contact circle defined by the intersection of the spherical surface of the ball pivot and the conical surface of the ball recess in the slipper. When this angle of inclination is increased, the axial force transmitted from the piston to the transmission member is considerably off-centred with respect to the joint surface of the ball recess. Accordingly, the contact area on the annular surface around the circle defined by the intersection of the spherical surface of the ball pivot and the conical surface of the ball recess is no longer complete, but is limited to a portion of this annular surface. Resulting stresses are consequently increased.
U.S. Pat. No. 6,024,010 discloses another known arrangements of joint couplings for an axial piston machine have a spherical ball recess, which receives a shoe (or slipper). In a first embodiment, the functional surface of the shoe is created by a substantially spherical surface having a radius of curvature equal or slightly smaller than that of the recess, a top portion of said substantially spherical surface having a larger radius of curvature. In a second embodiment, this functional surface has a generatrix formed by two eccentric arcs of circles, having a radius smaller than the radius of the recess and intersecting on an axis of symmetry at the top portion. U.S. Pat. No. 6,168,389 discloses a joint coupling for which the functional surface of the shoe (or slipper) is created by the rotation of a part of an ellipse around an axis of rotation of the shoe (or slipper).
The disadvantage of the arrangements of U.S. Pat. No. 6,168,389 and of the second embodiment of U.S. Pat. No. 6,024,010 is an unacceptably large radial clearance on both sides of the contact area between the respective functional surfaces of the ball recess and of the shoe (or slipper), which prohibits an application of these arrangements for a transmission of a radial force by means of the joint coupling if the axial force is not sufficient to keep the two adjacent surfaces in contact, in which case the radial clearance allows the shoe to move in the radial direction. Consequently, impacts due to vibrations may occur and damage the machine. In the arrangement of the first embodiment of U.S. Pat. No. 6,024,010, the disadvantage is that there is still an edge effect because the intersection of two spheres the centers of which are on the same axis is an edge.
The invention seeks to substantially overcome the above mentioned disadvantages of the prior art.
In this view, according to a first embodiment, the invention proposes a spherical joint of a hydrostatic piston machine having a cylinder block with a plurality of cylinders, in which are slidably mounted pistons in load engagement with a reaction member via transmission members, each transmission member being connected to at least one of the elements constituted by a piston and by the reaction member via the spherical joint, the latter comprising a ball recess and a ball pivot comprising a convex spherical surface having an axis of symmetry which is a longitudinal axis of the transmission member, wherein the ball pivot has an ending rotational surface which is continuously connected to the convex spherical surface and which is created by a rotation of a continuous generating line around the axis of symmetry.
Advantageously, at least a portion of the continuous generating line of the ending rotational surface is an arc of a circle, the radius of which is smaller than a radius of the convex spherical surface.
Advantageously, at least a portion of the continuous generating line of the ending rotational surface has a curvature defined by subtracting coordinates of a curve such as a logarithmic curve from coordinates of an arc of a circle. In this case, it is advantageous that the continuous generating line of the ending rotational surface has a curvature defined by subtracting coordinates of a curve such as a logarithmic curve from coordinates of an arc of a circle of which the radius is the radius of said spherical surface.
The generating line of the ending rotational surface can also be any curve, with a radius of curvature progressively decreasing from the radius of the convex spherical surface.
Advantageously, the ending rotational surface is connected to the convex spherical surface on a connecting circle and a connecting line between any point of this circle and a centre of the spherical surface defines with the axis of symmetry an angle in the range of 20° up to 40°. In this case, advantageously, the connecting circle is defined in a plane which is perpendicular to said axis of symmetry.
Due to the absence of sharp edge, the choice of said angle, which allows the determination of the position of the contact area of the ball recess on the ball pivot, and also due to the curved shape of this contact area on the ball pivot, the arrangement allows a radial clearance between the ball pivot and the ball recess, which is between 2 and 3 times larger than that of the present known arrangements for the same applications. Thus tolerances on the dimensions of the parts can be increased and consequently manufacturing costs can be reduced.
Moreover the arrangement of the spherical joint according to the invention for a hydrostatic piston machine decreases by between 2 and 2.5 times the contact pressure of the joint coupling due to the fact that, whatever is the tilt angle of the axis of the transmission member with respect to the axis of the piston or to the axis of the reaction member, the axial force transmitted from the piston is always applied on a contact area which is substantially annular with a curved profile defined by the generating lines said curved profile being for example an arc of circle or nearly an arc of circle. At the same time, due to the absence of sharp edges, this arrangement eliminates edge pressures on an end of a contact surface between the ball pivot and the ball recess, and consequently a lubrication of the contact surfaces is improved and the friction and wear of the joint coupling are significantly reduced.
According to a second embodiment, the invention proposes a spherical joint of a hydrostatic piston machine having a cylinder block with a plurality of cylinders, in which are slidably mounted pistons in load engagement with a reaction member via transmission members, each transmission member being connected to at least one of the elements constituted by a piston and by the reaction member via the spherical joint, the latter comprising a ball recess and a ball pivot comprising a convex spherical surface having an axis of symmetry which is a longitudinal axis of the transmission member, wherein at least one of the elements constituted by the ball recess and by the ball pivot has an end wall which is deformable under the loads acting on the spherical joint due to the working of said machine, so as to provide for an ending rotational surface having a curvature which is different from an initial curvature of said surface.
Advantageously, said deformable end wall is adjacent to a rotational recess formed in the ball pivot and/or in a space adjacent to the ball recess.
Advantageously, at least a most deformable portion of said deformable end wall has a thickness in the range of 5% to 20% of the diameter of said convex spherical surface.
Advantageously, said deformable end wall has a thickness that varies along said wall while increasing as the diameter of the rotational recess increases.
Advantageously, said rotational recess has a maximum diameter in the range of 30% to 65% of the diameter of said spherical surface.
When the fluid pressure force on the piston is transmitted to the spherical joint and when, consequently, the axial component of said force is applied on the ball pivot, the arrangement according to the second embodiment of the invention allows for a deformation of the deformable wall so that the contact area between the ball recess and the ball pivot moves from a circular edge towards an annular area formed on the modified ending surface, said modified surface being a substantially rotational which medium diameter is substantially the diameter of the rotational recess arranged to constitute the deformable wall.
Thus, the position of the contact area, which is the most loaded area of the spherical joint, is well defined. Consequently the arrangement of the spherical joint according to the second embodiment of the invention decreases 2 up to 2.5 times the contact pressure on the joint coupling generated by the axial force generated by the piston. This contact pressure does not depend on the inclination of the axis of the transmission member with respect to the axis of the piston, or with respect to the axis of the reaction member.
Furthermore the contact pressure in the loaded area decreases as a consequence of the elastic deformation of the wall between the rotational recess and the adjacent spherical surface. As the surface of the thus deformed wall is continuously connected to the spherical surface of the ball recess or the ball pivot as the case may be, this arrangement also eliminates edge pressures on an end of a contact surface between the ball pivot and the ball recess. Therefore, lubrication of the contact surface is improved and friction and wear of the joint decrease.
Examples of an arrangement of a spherical joint for a hydrostatic piston machine of this invention are illustrated on attached FIGS. 1 to 6, wherein:
In the example shown, the reaction member (5) is a control member having an axis Ar making a constant or variable angle (a) with respect to the axis of rotation Ac of the cylinder block (1). This angle determines the value of the strokes of the pistons (2) and the displacement volume of the machine. The pistons (2) and the transmission members (4) have through holes (13) on their respective axes for lubrication and hydrostatic balance of the machine.
In a swash plate type axial piston machine illustrated on
In a bent axis type axial piston machine as illustrated on
In the swash plate type axial piston machine illustrated on
The invention is applicable to the spherical joints (3, 3a) of these three examples.
The first embodiment of the invention is described herein-below in reference to FIGS. 4 to 6.
As it can be seen on
According to the invention the ball pivot (31) consists of a convex part (31a), which is substantially spherical. As seen on the drawing, a portion (31b) of the outer surface of this part can depart from a sphere, while being flattened so as to locally have the shape of a cylinder based on a circle, in order to facilitate the mounting of the convex part (31a) into the ball recess (32). Nevertheless, on most of its surface, the ball pivot has a spherical surface, which means that this surface is mostly formed on a sphere having a radius R1 and for which the longitudinal axis (6) of the transmission member (4) is a symmetry axis.
This spherical shape is also altered at the outer end of the ball pivot. More precisely, a circle of diameter (d) is defined by the intersection of the sphere of radius R1 with a cone, the summit of which is the centre (Cs) of the sphere, the axis of which is the longitudinal axis (6) of the transmission member (4) and the generatrix of which heads towards the outer end of the ball pivot (31) (opposite to the piston) and defines with said axis (6) an angle (β).
Beyond the said circle of diameter (d) the convex surface (31a) of the ball pivot (31) departs from the sphere of radius R1, while having an ending convex rotational surface (33) which has a curvature different from the curvature of said sphere.
As shown on
As shown on
Whatever the exact shape of the ending rotational surface (33), it is continuously connected to the convex spherical surface (31a) without forming any sharp edge.
When a loading force is applied on the spherical joint of the hydrostatic piston machine according to this invention, a contact between the ball recess (32) and the ball pivot (31) occurs on an annular surface having the diameter (d) of the above mentioned circle as its medium diameter, where:
d=2R1×sin(β).
The width (w) of this annular contact area depends firstly on the value of the loading force, secondly on the materials in which the contacting surfaces of the ball pivot (31) and the ball recess (32) are formed and thirdly on real geometric dimensions of the joint coupling (3), which real dimensions are determined from spheres having the radius R1, taking manufacturing tolerances into account. The value of the axial loading force decreases, when angle (β) increases, as a consequence of an influence of hydrostatic pressure on a surface bounded approximately by the medium diameter (d) of the contact area. Besides, the contact force increases proportionally with the value: 1/cos β.
where D is the diameter of the piston (2).
The intersection of both curves on
The invention allows for a radial clearance, having a value which can be as big as twice the usual value for generally known hydrostatic piston machines. The value of the friction coefficient in the spherical joint of the invention is positively influenced by a presence of pressurized fluid in the contact area and consequently the lifetime of the connection is also improved. For a spherical joint (such as 3 on
Moreover the double clearance allows larger tolerances on the dimensions of the parts and consequently production costs can be reduced.
The second embodiment of the invention is described herein-below in reference to FIGS. 7 to 10.
As seen on
In this joint coupling a rotational recess (7), which is coaxial with the slipper, is created in the ball pivot (31) in a space adjacent to the convex spherical surface (31a) so that an end wall of the ball pivot is an elastically deformable wall (8) formed between said rotational recess (7) and the adjacent part of the convex spherical surface (31a).
This wall can thus be deformed under the loads acting on the spherical joint due to the working of the hydrostatic machine, so as to provide for an ending rotational surface (33) having a curvature which is different from the initial curvature of said surface. The initial curvature is the curvature of this surface under no load, commonly the curvature of the sphere having the diameter D1.
The above-mentioned diameter dr of the rotational recess (7) is the maximum diameter thereof. In the example shown, this rotational recess essentially has the shape of a cylinder based on a circle of diameter dr. The end wall (8) delimits the recess (7) due to the curvature of said end wall, the diameter of the recess progressively decreases along said wall, starting from the said cylindrical surface. The thickness (t) of the wall (8) varies along the end wall (7) as the diameter of the recess varies. More precisely, this thickness increases as the diameter of the rotational recess increases, this variation being preferentially proportional or substantially proportional. The deformability of the end wall (7) is at its maximum where the thickness is minimum, the thickness of at least a most deformable portion of said deformable end wall being in the range of 5% to 20% of the diameter of the convex spherical surface.
The rotational recess (7) advantageously forms part of a lubrication through hole such as hole (13) of
When the spherical joint (3) of the hydrostatic piston machine according to the invention is loaded by an axial force transmitted from the fluid pressure applied on the piston (2), the contact area between the ball recess (32) and the ball pivot (31) occurs approximately around a circle of diameter dr of the contact area of the rotational recess (7), where:
d=D1×sin(β)
where (β) is the angle defined by the axis (6) of the ball pivot (31) and a generatrix of a cone, the summit of which is the centre (Cs) of the convex spherical surface (31a) and the intersection of which with the convex spherical surface (31a) forms a circle of diameter dr.
The width (w) of this annular contact area depends firstly on the value of the fluid pressure (p) applied on the piston (2), secondly on the materials in which the contacting surfaces of the ball pivot (31) and the ball recess (32) are formed and thirdly on real geometric dimensions of the joint coupling (3), which real dimensions are determined from spheres having the radius R1, taking manufacturing tolerances into account. The value of the axial loading force decreases, when angle (β) increases, as a consequence of an influence of hydrostatic pressure on a surface bounded approximately by the medium diameter (dr) of the contact area.
Tribological parameters of both adjoining parts (the ball pivot and the ball recess) are very important. In fact, a part of the force transmitted is also supported by a border surface of the wall (8), which is bounded by a diameter smaller than the diameter dr of the contact area as a consequence of the creation of the rotational recess (7) and of the elastic deformation of the wall (8) when an axial load is applied.
Value of axial loading decreases if the above-mentioned angle (β) increases, as a consequence of the influence of hydrostatic pressure on the surface bounded approximately by the medium diameter (dr) of the contact area. Besides, the contact force increases proportionally with the value 1/cos β.
As for the first embodiment of the invention, the variation of a relative value of a loading force F/F0, where F0 is a loading force by β=0°, and the variation of a relative value of a contact pressure pH/pHMIN, where pHMIN is the minimum value of the contact pressure pH, versus the angle (β) of the contact area, are illustrated on
The intersection of both curves on this figure defines a value of angle (β), which is the best compromise to get the contact pressure and the loading force as low as possible, and consequently a low value of friction in the spherical joint. The value of the friction coefficient in the spherical joint is favourably influenced by the presence of oil pressure in the contact area and consequently the lifetime of the connection is also improved.
As for the first embodiment, referring also to
Although nominal values of diameter (D1) of the ball pivot (31) and diameter (D2) of the ball recess (32) are equal, diameter (D2) is bigger than diameter (D1) due to functional clearance and production tolerances. With the arrangement of the spherical joint according to the second embodiment of the invention, values of production tolerances can be about two-times bigger than values of tolerances of existing spherical joints used for the same applications at the present time. Thus production costs can be reduced. Furthermore, the values of Hertz-contact pressure will be substantially lower in comparison with existing spherical joints and consequently lifetime of parts can be improved.
A through hole (8a) of a small diameter is coaxial with the axis (6a) between the ball recess (32) and the rotational recess (7). Said small diameter is for example in the range of 10% to 30% of diameter dr.
In the examples shown on FIGS. 7 to 10, the ball pivot (31) belongs to a slipper (4), although, as indicated above, such a ball pivot according to the invention can also be formed at either end of the piston rod 4 of
In addition to these described application possibilities, it is possible to utilise the arrangement of the spherical joint according to the invention for radial piston machines. Moreover the spherical joint according to invention can be advantageously used for a fluid pressure actuated piston of a servo control of the displacement of a hydrostatic piston machine. Advantageously the servo control pistons can be connected to the swash plate of a hydrostatic piston machine by connecting rods having one or preferably two spherical joints according to the invention, which are similar to the piston rods connecting the cylinder block to the swash plate of the machine.
The two embodiments of the invention are compatible with each other. More precisely, the spherical joint can have a ball pivot made according to the first embodiment, as shown for example in FIGS. 4 to 6 and a ball recess made according to the second embodiment, as shown for example in
Number | Date | Country | Kind |
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05291678.0 | Aug 2005 | EP | regional |