Information
-
Patent Grant
-
6779504
-
Patent Number
6,779,504
-
Date Filed
Monday, December 9, 200222 years ago
-
Date Issued
Tuesday, August 24, 200420 years ago
-
CPC
-
US Classifications
Field of Search
US
- 123 1901
- 123 1902
- 123 19014
-
International Classifications
-
Abstract
An improved spherical rotary intake valve for a spherical rotary valve assembly for internal combustion engine, the improved rotary intake valve having a drum body of spherical section defined by two parallel planes of a sphere disposed symmetrically about the center of said sphere thereby defining a spherical periphery and planar side walls, the rotary intake valve being formed with a shaft receiving aperture centrally, axially positioned therethrough, the drum body formed with doughnut-shaped cavities in each of the side walls thereof, about the shaft receiving aperture, the doughnut-shaped cavities segregated by a partition wall, the doughnut-shaped cavities in communication with a passageway formed in the spherical periphery of the drum body, the partition wall bisecting the passageway formed in the spherical periphery of the drum body, the bisecting portion of the partition wall having an upper surface, the upper surface being an arcuate surface complimentary with the spherical periphery of the drum body.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an internal combustion engine of the piston-cylinder type having a spherical rotary valve assembly for the introduction of the fuel/air mixture to the cylinder and the evacuation of the exhaust gases, and is particularly directed towards an improved spherical rotary intake valve for same.
2. Description of the Prior Art
The Applicant herein has directed considerable attention to the internal combustion engine of the piston-cylinder type and in particular to the replacement of the poppet valve system, including the poppet valve, springs, mountings and associated cam shaft, with a spherical rotary valve assembly for the introduction of the fuel air mixture into the cylinder and for the evacuation of the exhaust gases. Applicant is the named inventor in U.S. Pat. No. 4,989,576, “Internal Combustion Engine”; U.S. Pat. No. 4,944,261, “Spherical Rotary Valve Assembly for Internal Combustion Engine”; U.S. Pat. No. 4,953,527, “Spherical Rotary Valve Assembly for Internal Combustion Engine”; U.S. Pat. No. 4,976,232, “Valve Seal for Rotary Valve Engine”; U.S. Pat. No. 4,989,558, “Spherical Rotary Valve Assembly for Internal Combustion Engine”; U.S. Pat. No. 5,109,814, “Spherical Rotary Valve”; and U.S. Pat. No. 5,361,739, “Spherical Rotary Valve Assembly for Use in a Rotary Valve Internal Combustion Engine”. The aforementioned U.S. Patents are incorporated herein as if set forth in length and in detail.
In an internal combustion engine of the piston and cylinder type, it is necessary to charge the cylinder with a fuel/air mixture for the combustion cycle and to vent or evacuate the exhaust gases at the exhaust cycle of each cylinder of the engine. In the conventional internal combustion engine, the rotation of a cam shaft causes a spring-loaded valve to open to enable the fuel and air mixture to flow from the carburetor to the cylinder and combustion chamber during the induction stroke. This cam shaft closes this intake valve during the compression and combustion stroke of the cylinder and the same cam shaft opens another spring-loaded valve, the exhaust valve, in order to evacuate the cylinder after compression and combustion have occurred. These exhaust gases exit the cylinder and enter the exhaust manifold.
The hardware associated with the efficient operation of conventional internal combustion engines having spring-loaded valves includes such items as springs, cotters, guides, rocker shafts and valves themselves which are usually positioned in the cylinder head such that they normally operate in a substantially vertical position with their opening descending into the cylinder for the introduction or venting or evacuation of gases.
As the revolution of the engine increase, the valves open and close more frequently and the timing and tolerances become critical in order to prevent the inadvertent contact of the piston with an open valve which can cause serious engine damage. With respect to the aforementioned hardware and operation, it is normal practice for each cylinder to have one exhaust valve and one intake valve with the associated hardware mentioned heretofore; however, many internal combustion engines have now progressed to multiple valve systems, each having the associated hardware and multiple cam shafts.
In the standard internal combustion engine, the cam shaft is rotated by the crankshaft by means of a timing belt or chain. The operation of this cam shaft and the associated valves operated by the cam shaft presents the opportunity to decrease engine efficiency through friction associated with the operation of the various elements.
Applicant in studying the workings of a spherical rotary valve assembly and perfecting same has improved upon the spherical rotary intake valve to address a slight vibration problem in the intake valve seal during the charging process. The aperture on the spherical peripheral side wall has been designed for maximum breathability of the engine and immediate effective closure of the inlet port prior to ignition. See Applicant's '814 patent. In passing over the seal means for the inlet port, the contact point between the rotary intake valve and the seal constitutes the edges of the spherical peripheral side wall allowing for possible vibration of the seal means. Applicant's improved spherical rotary intake valve renders this problem moot by providing a centrally disposed contact area in contact with the seal during the charging process.
OBJECTS OF THE INVENTION
An object of the present invention is to provide for a novel and uniquely improved spherical rotary intake valve for use with a rotary valve assembly for an internal combustion engine.
Another object of the present invention is to provide for a novel and uniquely improved spherical rotary intake valve which permits the intake valve to be fed with a fuel and air mixture simultaneously from both sides of the valve.
A further object of the present invention is to provide for a novel and uniquely improved spherical rotary intake valve for use with a rotary valve assembly for internal combustion engines which is more favorably balanced.
A still further object of the present invention is to provide for a novel and uniquely improved spherical rotary intake valve which reduces seal vibration and maintains stability of the seal.
SUMMARY OF THE INVENTION
An improved spherical rotary intake valve for use with an internal combustion engine utilizing a spherical rotary valve assembly with improved sealing means which permits the introduction of fuel/air mixture into the cylinder from both lateral sides of the spherical rotary intake valve and permits the spherical rotary intake valve to impart stability and antivibration to the seal means between the spherical rotary intake valve and the inlet port by means of a partition member contiguous with the doughnut cavities of the spherical rotary intake valve.
BRIEF DESCRIPTION OF THE DRAWINGS
These and other advantages and improvements will be evident, especially when taken in light of the following illustrations wherein:
FIG. 1
is a side view of the improved spherical rotary intake valve;
FIG. 2
is an end view of the improved spherical rotary intake valve;
FIG. 3
is a perspective view of the improved spherical rotary intake valve;
FIG. 4
is a side view of the exhaust spherical rotary valve;
FIG. 5
is an end view of the exhaust spherical rotary valve;
FIG. 6
is a perspective view of the exhaust spherical rotary valve;
FIG. 7
is a top view of a 4-cylinder split head assembly illustrating the manner in which the spherical rotary intake valves are set with a fuel/air mixture and the manner in which the spherical rotary exhaust valves are evacuated of exhaust gases;
FIG. 8
is a side, cross-sectional view of a cylinder head assembly illustrating the relationship between the intake and exhaust spherical rotary valve;
FIG. 9
is a perspective view of a cylinder head assembly illustrating the relationship of the intake and exhaust spherical rotary valve;
FIGS. 10
a
through d is a side view of the exhaust rotary valve illustrating sequentially the manner in which the exhaust gases are evacuated from the cylinder;
FIG. 11
is a top of the sealing means for the improved spherical rotary valve; and
FIG. 12
is a side cutaway view of the sealing means.
FIG. 13
is a side cutaway view of the sealing means positioned in the cylinder head.
FIG. 14
is a perspective exploded view of the sealing means.
DETAILED DESCRIPTION OF THE INVENTION
Considering
FIGS. 1
,
2
, and
3
, there is illustrated a side view, end view, and perspective view of an intake spherical drum which is the subject of the present invention and serves as the spherical rotary intake valve. Intake spherical drum
10
is defined by a spherical section formed by two parallel sidewalls
14
and
16
disposed about the spherical center, thereby defining a spherical circumferential end wall
12
. Sidewalls
14
and
16
, respectively have depending inwardly therefrom, circular doughnut-shaped cavities
18
and
20
. Circular doughnut-shaped cavities
18
and
20
are separated within intake spherical drum
10
by a partition wall
22
positioned within intake spherical drum
10
an equi distance from annular sidewalls
14
and
16
.
Partition wall
22
has positioned centrally therethrough, a shaft mounting element
24
, the length of which is complimentary with the width of spherical end wall
12
. Central shaft mounting element
24
has an axial throughbore
26
positioned therethrough. Central shaft mounting element
24
and axial throughbore
26
provide the means for mounting intake spherical drum
10
on a centrally-disposed shaft
28
(not shown) to provide for the rotational disposition of intake spherical drum
10
for the introduction of fuel and air mixture into an automotive cylinder as more further described hereafter.
Spherical circumferential end wall
12
has positioned on its surface an aperture
30
for communication with circular doughnut-shaped cavities
18
and
20
. Partition wall
22
has a plurality of passageways
32
defined therethrough for communication between circular doughnut-shaped cavities
18
and
20
. Partition wall
22
is coextensive with doughnut-shaped cavities
18
and
20
and as illustrated in
FIGS. 2 and 3
, partition wall
22
bisects aperture
30
and the upper surface
31
of partition wall
22
arcuately conforming to spherical circumferential end wall
12
.
In this configuration, both circular doughnut-shaped cavities
18
and
20
will be in communication with a source of fuel/air mixture or air mixture from an intake manifold, for introduction into the cylinder of an internal combustion engine. Intake spherical drum
10
can therefore be fed the fuel/air mixture or air mixture from both sides of the drum.
Aperture
30
in spherical end wall
12
will communicate with the inlet opening of the cylinder of the internal combustion engine as a result of the rotation of intake spherical drum
10
on shaft
28
. The intake aperture will permit the fuel/air mixture or air mixture, in the case of fuel-injected engines, to pass from circular doughnut-shaped cavities
18
and
20
through aperture
30
and into the cylinder.
Further rotation of spherical intake drum
10
will move the intake aperture
30
away from the inlet to the cylinder with the spherical circumferential end wall
12
of intake spherical drum
10
causing a seal with the inlet to the cylinder, thus interrupting the flow of the fuel/air mixture into the cylinder. The fuel air mixture or air mixture will continue to flow from the intake manifold into circular doughnut-shaped cavities
18
and
20
of intake spherical drum
10
for introduction into the cylinder on the next rotation of the spherical intake drum
10
when intake aperture
30
again becomes complimentary with the inlet to the chamber.
In the improved spherical intake drum, the exposed partition edge
31
of partition
22
, which is arcuately formed with the spherical circumferential end wall, maintains contact with the seal means as described hereafter, as does the edges of the spherical circumferential end wall so as to provide additional contact between the spherical intake drum and the seal means and to provide additional stability to the seal means during the charging process.
Considering
FIGS. 4
,
5
, and
6
, there is illustrated a side view, end view and perspective view of an exhaust spherical drum
40
. Exhaust spherical drum
40
is defined by spherical section formed by two (2) parallel sidewalls
44
and
46
disposed about the spherical center, thereby defining a spherical circumferential end wall
42
. Sidewalls
44
and
46
, respectively, have depending inwardly therefrom, cavities
48
and
50
. Cavities
48
and
50
are separated within exhaust spherical drum
40
by a partition wall
52
positioned within exhaust spherical drum
40
.
Partition wall
52
has positioned centrally therethrough a shaft mounting element
54
, the length of which is complimentary with the width of spherical end wall
42
. Central shaft mounting element
54
has an axial throughbore
56
positioned therethrough. Central shaft mounting element
54
and axial throughbore
56
provide the means for mounting exhaust spherical drum
40
on a centrally-disposed shaft
28
(not shown) to provide for the rotational disposition of exhaust spherical drum
40
for the evacuation of spent gases from an automotive cylinder as more further described hereafter.
Spherical circumferential end wall
42
has positioned on its surface, an aperture
60
for communication with cavities
48
and
50
. Partition wall
52
has a passageway defined therethrough for communication between cavities
48
and
50
. This passageway
62
is positioned in the partition wall
52
adjacent aperture
60
in spherical circumferential end wall
42
.
In this configuration, both cavities
48
and
50
will be in communication with an exhaust manifold for the evacuation of spent gases from the cylinder of an internal combustion engine. Exhaust spherical drum
40
can therefore evacuate the spent gases from a cylinder utilizing both sides of the drum.
Aperture
60
and spherical end wall
42
, in operation, will communicate with the outlet opening of the cylinder of the internal combustion engine as a result of the rotation of the exhaust spherical drum
40
on shaft
58
. The exhaust aperture will permit the spent gases to pass from the cylinder, through aperture
60
, and thence cavities
48
and
50
to the exhaust manifold.
The further rotation of exhaust spherical drum
40
will move the exhaust aperture
60
away from the outlet to the cylinder with spherical circumferential end wall
42
of exhaust spherical drum
40
causing a seal with the outlet from the cylinder, thus, interrupting the evacuation of the spent gases from the cylinder. With the exhaust spherical drum
40
in the closed or interrupted state, the cylinder would undergo its charging and compression/power stroke, and the further rotation of the exhaust spherical drum
40
would being aperture
60
into contact with the exhaust outlet of the cylinder so as to permit the spent gases to be released from the cylinder during the exhaust stroke, through the outlet port of the cylinder, through aperture
60
, and thence along cavities
48
and
50
to the exhaust manifold.
In the preferred embodiment, cavities
48
and
50
would vary in depth from annular sidewalls
44
and
46
to partition wall
52
in order to encourage the evacuation of exhaust gases. Partition wall
52
would define the maximum depth in cavities
48
and
50
immediately adjacent the edge of aperture
60
which would rotate into initial alignment with outlet opening of the cylinder. The depth of cavities
48
and
50
would decrease such that there would be a plug
49
and
51
formed in cavities
48
and
50
adjacent the opposite edge of aperture
60
. This opposite edge of aperture
60
being that portion which is last in communication with the outlet opening of the cylinder during rotation. The incline within cavities
48
and
50
could be gradually helical shaped or a severe up slope proximate to plugs
49
and
51
. The purpose is to provide a thrust effect to encourage rapid evacuation of exhaust gases to the manifold. It should be understood that the exhaust valve would also function with cavities
48
and
50
at a fixed depth. Plugs
49
and
51
are a preferable embodiment in order to impart additional thrust to the exhaust gases.
The concept of the spherical rotary valve is to eliminate the need for push-rod valves and their associated hardware and to provide a means for charging the cylinder for its power stroke and evacuating the cylinder during its exhaust stroke. As will be more apparent hereafter with reference to
FIG. 7
, intake spherical drum
10
, and in particular, cavities
18
and
20
are in constant communication with the incoming fuel/air mixture from inlet port
114
from the carburetor and this fuel/air mixture in cavities
18
and
20
is introduced into the cylinder when inlet aperture
30
comes into rotational alignment with the inlet port in lower half of the cylinder head as described hereafter. When intake aperture
30
is not in alignment with the inlet port of the cylinder, arcuate circumferential periphery of end wall
12
serves to seal the inlet port of the cylinder. With respect to the exhaust stroke of the cylinder, the arcuate circumferential periphery of end wall
42
of exhaust spherical drum
40
maintains a seal on the exhaust port of the cylinder until exhaust aperture
60
on the arcuate circumferential periphery of exhaust spherical drum
40
comes into rotational alignment with the exhaust port of the cylinder positioned in the lower half of the cylinder head. The exhaust stroke of the piston then forces the evacuation of the gases through the exhaust port into cavities
48
and
50
of exhaust spherical drum
40
and thence to the exhaust manifold
120
. It will be recognized by one skilled in the art that the positioning of intake aperture
30
on intake spherical drum
10
and exhaust aperture
60
on exhaust spherical drum
40
is done with respect to the power strokes and exhaust strokes of the piston within the cylinder and the timing requirements of the engine.
Referring to
FIG. 8
, there is shown a side sectional view of the cylinder and cylinder head with internal piston in conjunction with the intake spherical drum
10
. The cylinder and piston and block are similar to that of a conventional internal combustion engine. There is shown an engine block
100
having disposed therein a cylinder cavity
102
there being positioned within cylinder cavity
102
, a reciprocating piston
104
which is secured to a crankshaft
103
and which moves in a reciprocating action within cylinder cavity
102
. The cylinder cavity itself is surrounded by a plurality of enclosed passageways
106
designed to permit the passage therethrough of a cooling fluid to maintain the temperature of the engine. As will be recognized by one skilled in the art, when the head is removed from an interal combustion engine, the cylinder cavity and piston enclosed therein can be viewed. Applicant's engine head is a split head comprised of a lower section
110
which is secured to the engine block
100
and contains an intake port
108
for cylinder
102
. Intake port
108
is positioned in a hemispherical drum-accommodating cavity
107
defined by the inner section of two perpendicular parallel planes in order to accommodate the positioning of intake spherical drum
10
. The upper half
112
of the split head assembly also contains a hemispherical drum-accommodating cavity
113
defined by the inner section of two parallel planes in order to define a cavity for receipt of the upper half of intake spherical drum
10
. When upper half
112
and lower half
110
of the head are secured to the engine block by standard head bolts, intake spherical drum
10
is rotationally encapsulated within the cavity defined by the two halves of the split head assembly.
There is formed in upper and lower split head assemblies
112
and
110
, a cavity coincidental with sidewalls
14
and
16
and hence with cavities
18
and
20
in intake spherical drum
10
. These cavities
115
and
117
are in communicatin with the intake manifold and an inlet port
114
to permit the fuel/air mixture to flow into cavities
18
and
20
of inlet spherical drum
10
. In this manner, inlet spherical drum
10
is in constant communication with the source of fuel/air mixture being fed into cavities
18
and
20
such that when intake aperture
30
on circumferential end wall periphery
12
of intake spherical drum
10
comes into alignment with the inlet port to the cylinder, the fuel/air mixture is positioned for introduction into the cylinder. This arrangement is best illustrated in FIG.
7
.
One embodiment of a sealing mechanism
116
as described hereafter is positioned about inlet port
108
to cylinder cavity
102
in order to provide a seal during the rotational disposition of intake spherical drum
10
. Sealing mechanism
116
provides a seal with the circumferential periphery of end wall
12
of intake spherical drum
10
.
In this configuration, cavities
18
and
20
on intake spherical drum
10
are continually charged with a fuel/air mixture through inlet port
114
. This fuel/air mixture is not introduced into cylinder cavity
102
until intake aperture
30
comes into rotational alignment with inlet port
108
to the cylinder
120
. During the rotational passage of intake aperture
30
across seal mechanism
116
and inlet port
108
, upper edge
31
of partition wall
22
maintains a uniform pressure on the seal mechanism
116
. Sealing mechanism
116
cooperates with the arcuate circumferential periphery
12
of intake spherical drum
10
to provide the gas tight seal to ensure the fuel/air mixture passes from cavities
18
and
20
through inlet port
108
and into cylinder cavity
102
. In normal operation, this introduction occurs with the downward movement of piston
104
during the intake stroke thus charging the cylinder with the fuel/air mixture. As soon as the inlet aperture
30
has been closed such that it no longer is in alignment with inlet port
108
to the cylinder, the arcuate spherical circumferential periphery
12
of intake spherical drum
10
would seal the inlet port in cooperation with seal
116
in preparation for the power stroke of piston
104
and the ignition of the fuel/air mixture. The rotation of intake spherical drum
10
is accomplished by means of shaft
28
upon which intake spherical drum
10
is mounted. Shaft
28
in communication with a timing chain or other similar device and the crankshaft to which the piston
104
are mounted ensures the appropriate timing of the opening and closing of inlet port
108
by means of alignment with inlet aperture
30
on intake spherical drum
10
.
Exhaust spherical drum
40
is disposed within the same engine block
100
having a cylinder cavity
102
and having disposed therein a reciprocating piston
104
. Lower and upper heads
110
and
112
are secured to the engine block
100
. Exhaust spherical drum
40
is rotationally disposed within the lower half and upper half
110
and
112
of the split head assembly in a drum accommodating cavity
107
and
113
similar to the intake spherical drum
10
. Exhaust spherical drum
40
is in communication with an exhaust port
109
for the cylinder cavity
102
.
In the exhaust mode, piston
104
has completed its power stroke thus compressing and igniting the fuel/air mixture within the cylinder. The power stroke is accomplished with the arcuate spherical circumferential periphery of the intake spherical drum
10
and exhaust spherical drum
30
providing the required sealing closure of the respective intake port
108
and exhaust port
109
. The ignition of the fuel/air mixture serves to drive piston
104
downwardly within cylinder cavity
102
and thence piston
104
begins its accent in the exhaust stroke. Exhaust spherical drum
40
rotating on shaft
28
in a timing communication with the crank shaft rotates to bring aperture
60
on the spherical periphery of exhaust drum
40
in communication with exhaust port
109
. In this configuration the conduit passageways defines through the exhaust spherical drum
40
from exhaust port
109
at the top of the cylinder head with the spent gases being exhausted from the cylinder through exhaust port
109
, through aperture
60
and into cavities
48
and
50
and thence to exhaust conduit
120
through chambers
121
and
123
on opposing sides of exhaust valve
40
which exit to the exhaust manifold and to the ambient atmosphere (see FIG.
7
).
The initial opening of exhaust spherical drum
40
introduces spent gases into cavities
48
and
50
at the point where their depth is greatest. As previously explained, cavities
48
and
50
gradually decrease in depth until a seal is formed by plug walls
49
and
51
. This design serves to accelerate the exhaust gases through spherical exhaust drum
40
in order to hasten the evacuation of cylinder cavity
102
. Upon the completion of the evacuation of cylinder cavity
102
, the circumferential periphery end wall
42
of exhaust spherical drum
40
again contacts a sealing means
116
similar to that of the intake spherical drum
10
to form a seal with respect to the exhaust port
109
until the next exhaust stroke of piston
104
occurs within cavity
102
.
FIG. 9
is a perspective view of a paired intake spherical drum
10
and exhaust spherical drum
40
positioned within the lower section
110
of the split head assembly with respect to a single cylinder. Similarly it will be recognized by one of ordinary skill in the art that if a V6 or a V8 or V12 engine or the like is utilized, each bank of cylinders would have a similarly positioned spherical rotary valve assembly associated therewith. Another embodiment of the invention would be to provide the intake spherical drums
10
and exhaust spherical drums
40
on a single shaft if the size of the engine were such that the twin feeding of the intake valve and the twin exhausting of the exhaust valve could be accomplished without affecting the structural integrity of the engine.
Shaft
28
and rotary spherical drums
10
and
40
are supported in a split head assembly by a plurality of bearing surfaces
130
. Spherical drums
10
and
40
are machined as is the drum accommodating cavities
107
and
113
, the tolerances between the spherical drums and the cavities being approximately {fraction (1/1,000)}th of an inch. When the shaft
28
and the spherical drum assembly are positioned within the split head, shaft
28
contacts bearing surfaces
130
and spherical drums
10
and
40
respectively are in contact with only the sealing means
116
, one embodiment of which is described hereafter.
FIGS.10
a, b, c
, and d illustrate the manner in which the exhaust gases are evacuated from the cylinder through exhaust drum
40
and thence to the exhaust manifold.
FIG. 10
illustrates the manner in which the air flow exits cylinder
102
through exhaust outlet
109
and through aperture
60
on the spherical periphery of exhaust drum
40
, thus entering cavities
48
and
50
of exhaust drum
40
. The spent gases then exit cavities
48
and
50
by way of exhaust chambers
121
and
123
respectively. These exhaust gases are given a final impetus by means of plugs
49
and
51
immediately prior to the exhaust process commencing anew with the alignment of aperture
60
with exhaust port
109
.
FIGS. 11
,
12
and
13
are a top view and side cutaway view of a portion of the sealing means
116
,
FIG. 13
is a cross-sectional view of the sealing means
116
positioned about the inlet port, and
FIG. 14
is an exploded view of one embodiment of the sealing means. The sealing means
116
is comprised of two primary members. A lower receiving ring
140
is configured to be received within annular groove
138
in the lower half of the split head assembly and circumferentially positioned about inlet port
108
. Inner circumferential wall
144
and outer circumferential wall
142
are secured by a planar circumferential base
148
thereby defining an annular receiving groove
150
for receipt of the upper valve seal ring
152
.
Upper valve seal ring
152
has a centrally disposed aperture
154
in alignment with aperture
146
in lower receiving member
140
. The outer wall
153
of upper valve seal ring
152
is stepped inwardly from upper surface
156
to lower surface
158
in order to define an annular groove
160
for receipt of a blast ring
162
. Upper valve seal ring
152
is designed to fit within annular groove
150
in lower valve seal receiving member
140
.
The upper surface
156
of upper valve seal ring
152
is curved inwardly towards the center of aperture
154
, the upper surface having an annular indent
164
for the receipt of a carbon insert lubricating ring
166
. Carbon insert lubricating ring
166
extends above the upper surface
156
of upper valve seal
152
and contacts the spherical peripheral surface of the rotary intake valve
10
. The curvature of the upper surface
156
is such that it conforms to the peripheral curvature of intake rotary valve
10
with carbon insert lubricating ring
166
in intimate contact with the peripheral surface of rotary intake valve
10
.
The contact between carbon insert lubricating ring
166
and the peripheral surface of rotary intake valve
10
is maintained by annular beveled springs
170
positioned in the annular receiving groove
150
below upper valve seal ring
152
. The pressure to be maintained upwardly on the upper valve seal ring
152
is in the range of between 1 to 4 ounces. As such this pressure can be accomplished by either a single bevel spring located in the annular receiving groove
150
or a plurality of annular beveled springs.
Upper valve seal ring
152
has positioned about annular groove
160
a blast ring
162
which functions similar to a piston ring associated with a piston. Blast ring
162
serves to provide additional sealing contact between the sealing means
116
and the peripheral surface of the rotary intake valve
10
. It will be recognized by those of ordinary skill in the art that the structure and function of the sealing means
116
has been described herewith with respect to the rotary intake valve, but has equal application to the rotary exhaust valve
40
. The increased gas pressure within the cylinder and within annular groove
150
will increase the pressure below the blast ring
162
which forms a seal with the outer circumferential wall
142
preventing the escape of gases and yet providing an upper force on upper valve seal ring
152
, thus forcing a better contact between the better contact seal between the carbon insert ring
164
and the peripheral surface of the rotary intake valve
10
. The same interaction will occur with the valve seal associated with rotary exhaust valve
40
during the exhaust stroke.
The upper pressure during combustion or exhaust stroke is transmitted to the upper valve seal ring
152
by means of a compression of the gases in the cylinder and an inlet port
102
by means of passageway
163
between the upper valve seal ring
152
and the lower receiving ring
140
such that the gases can expand into annular receiving groove
50
beneath upper valve seal ring
152
but are prevented from escaping by means of blast rings
162
in contact with the outer circumferential wall
142
of lower receiving ring
140
. This provides additional pressure along with the bevel spring
170
in providing contact between carbon insert
166
and the peripheral surface of the valve.
The embodiment of the sealing means
116
described herein presents one configuration for maintaining a seal with the spherical periphery of the intake and exhaust valves. There are additional embodiments of a sealing means
116
that have been developed, but work on the same principle wherein in one instance, the upper valve sealing ring
152
is constructed completely of a ceramic material having no lubricating ring insert.
While the present invention has been described with respect to the exemplary embodiments thereof, it will be recognized by those of ordinary skill in the art that many modifications or changes can be achieved without departing from the spirit and scope of the invention. Therefore it is manifestly intended that the invention be limited only by the scope of the claims and the equivalence thereof.
Claims
- 1. An improved spherical rotary valve assembly for use in an internal combustion engine of the piston and cylinder type, said spherical rotary valve assembly having a removable two piece cylinder head securable to an internal combustion engine block, said two piece removable cylinder head comprising an upper and lower cylinder head section; said upper and lower cylinder head sections, when secured to said internal combustion engine block define two cavities radially aligned with the cylinders of said internal combustion engine, said cavities defining a plurality of first drum accommodating cavities for receipt of radially-aligned rotary intake valves and second radially-aligned cavities defining a plurality of second drum accommodating cavities for receipt of a plurality of radially-aligned rotary exhaust valves, said lower cylinder head section and said plurality of first drum accommodating cavities having an inlet port in communication with said cylinder; said lower cylinder head section and said second drum accommodating cavities having an outlet port in communication with said cylinder; said spherical rotary valve assembly further having a sealing means associated with said inlet and said outlet ports and a first passageway for introduction of a fuel/air mixture into said cylinder head by way of a reservoir cavity adjacent both sides of said first drum accommodating cavity and said rotary intake valve and a second passageway for evacuation of exhaust gases from said cylinder by way of an evacuation cavity adjacent both sides of said second drum accommodating cavity and said rotary exhaust valve; said spherical rotary valve assembly further having a first shaft means journaled on bearing surfaces within said first cavity, radially aligned with said cylinders of said internal combustion engine, said first shaft means having mounted thereon a plurality of said rotary intake valves; and a second shaft means journaled on said bearing surfaces within said second radially aligned cavity, said second shaft means having positioned thereon a plurality of rotary exhaust valves; said rotary intake valve and said rotary exhaust valve each having a spherical section defined by two parallel planes of a sphere, said planes being disposed symmetrically about the center of said sphere defining a spherical periphery and planar side walls said rotary intake valves mounted on said first shaft means and said plurality of drum accommodating cavities in gas sealing contact with said inlet port, said rotary exhaust valves mounted on said second shaft means in said plurality of drum accommodating cavities in gas tight sealing contact with said outlet port, said rotary exhaust valve having a passageway positioned on its spherical periphery for the evacuation and interruption of evacuation of exhaust gases from said cylinder, said rotary exhaust valve having doughnut-shaped cavities formed on said planar side walls in communication with said passageway on said spherical periphery, said doughnut cavities in communication with adjacent evacuation cavities formed in said upper and lower cylinder head sections, said adjacent evacuation cavities in communication with said second passageway for the evacuation of exhaust gases from said cylinder, said improved spherical rotary valve assembly comprising:an improved rotary intake valve comprising said spherical periphery having a passageway formed thereon for the introduction and interruption of fuel/air mixture into said engine, said passageway in communication with doughnut cavities formed on both of said side walls of said rotary intake valve, said doughnut cavities in communication with adjacent reservoir cavities formed in said upper and lower cylinder head sections, said adjacent reservoir cavities in communication with said passageway for the introduction of said fuel/air mixture into said cylinder from both sides of said rotary intake valve, said rotary intake valve further having a partition wall separating said doughnut cavities, and a portion of said partition wall further bisecting said passageway on said spherical periphery, said portion of said partition wall bisecting said passageway said passageway on said spherical periphery having an exposed surface, said exposed surface being arcuately complimentary to said spherical periphery of said improved rotary intake valve for contact with sealing means during rotation.
- 2. The improved spherical rotary valve assembly in accordance with claim 1 wherein said improved rotary intake valve is formed with a plurality of apertures in said partition wall for communication between said doughnut cavities.
- 3. An improved spherical rotary intake valve for use in a rotary valve internal combustion engine, said improved spherical rotary intake valve comprising:a drum body of spherical section defined by two parallel planes of a sphere disposed symmetrically about the center of said sphere thereby defining a spherical periphery and planar side walls, said improved rotary intake valve formed with a shaft receiving aperture centrally, axially positioned therethrough said drum body formed with a doughnut-shaped cavity in each of said side walls thereof, about said shaft receiving aperture, said doughnut-shaped cavities segregated by a partition wall, said doughnut-shaped cavities in communication with a passageway formed in said spherical periphery of said drum body, said partition wall bisecting said passageway formed in said spherical periphery of said drum body said bisecting portion of said partition wall having an upper surface said upper surface having an arcuate surface complimentary with said spherical periphery of said drum body.
- 4. The improved spherical rotary intake valve in accordance with claim 3 wherein said partition wall has a plurality of apertures therethrough for communication between said doughnut-shaped cavities.
- 5. The spherical rotary intake valve in accordance with claim 3 wherein said shaft receiving aperture is actually formed on said center extending between said planar side walls.
- 6. The spherical rotary intake valve in accordance with claim 3 wherein said planar side walls are symmetrically disposed about said center of said drum body.