This disclosure relates in general to centrifugal well pumps and in particular to an pump stage bearing having a rotating sleeve that fits within a stationary bushing, with a spherical interface between the sleeve and bushing.
Centrifugal well pumps are commonly used for pumping oil and water from oil wells. The pumps have a large number of stages, each stage having a stationary diffuser and a rotating impeller. The rotating impellers exert a downward thrust as the fluid moves upward. Also, particularly at startup and when the fluid flow is non uniform, the impellers may exert upward thrust. In a common pump design, the impellers float freely on the shaft so that each impeller transfers downward thrust to one of the diffusers. A thrust washer, sleeve, or bearing is located between a portion of each impeller and the upstream diffuser to accommodate the downward thrust. Another thrust washer transfers upward thrust.
Some wells produce abrasive materials, such as sand, along with the oil and water. The abrasive material causes wear of the pump components, particularly in the areas where downward thrust and upward thrust are transferred. Tungsten carbide thrust bearings and hearing sleeves along with shaping of components may be employed in these pumps to reduce wear. A number of designs for these components exist, but improvements are desirable.
The centrifugal pump of this disclosure has a drive shaft and a plurality of stages, each of the stages having an impeller and a diffuser. The impellers are mounted to the drive shaft for rotation therewith. The diffusers are mounted in a housing of the pump for non rotation. A motor is operatively coupled to the pump for rotating the drive shaft.
A bearing in at least one of the stages includes a sleeve having a cylindrical opening coupled to the drive shaft for rotation therewith. The sleeve has upper and lower ends and an outer side wall facing radially outward. The outer side wall curves outward when viewed in a sleeve axis plane, defining upper and lower outer diameters at the upper and lower ends of the sleeve that are smaller than an intermediate outer diameter halfway between the upper and lower ends.
A bushing is mounted in the diffuser of at least one of the stages for non rotation. The bushing has a bore with an inner side wall curving inward when viewed in a bore axis sectional plane. The curved inner side wall defines upper and lower inner diameters at upper and lower ends of the hushing that are smaller than an intermediate inner diameter halfway between the upper and lower ends of the bushing. The sleeve locates in the bore with the outer side wall in rotational sliding contact with the inner side wall of the bore about the bore axis.
An upper hub member of the impeller of one of the stages located above the sleeve is in engagement with the upper end of the sleeve. The upper huh member applies a downward directed force to the sleeve and from the sleeve to the bushing during down-thrust of the pump.
A lower hub member of the impeller of one of the stages located below the sleeve is in engagement with the lower end of the sleeve. The lower hub member applies an upward directed force to the sleeve and from the sleeve to the bushing during up-thrust of the pump.
A pair of slots is formed in the bore of the bushing 180 degrees apart from each other and extending into the bore of the hushing from one of the ends of the bushing. Each of the slots has a circumferential width at leak equal to a height of the sleeve from the lower end to the upper end of the sleeve. The slots are radially spaced apart from each other a distance greater than the maximum outer diameter of the sleeve. The slots enable the sleeve to be inserted into the bore of the bushing while the sleeve axis is perpendicular to the bore axis, then tilted so that the sleeve axis coincides with the bore axis.
Preferably, the sleeve and the bushing are formed of materials harder than the impeller and diffuser. In the embodiment shown, the slots extend axially from one of the ends of the bushing to a termination point at the intermediate inner diameter of the inner side wall of the bushing.
An upper portion of the outer side wall of the sleeve is in rotational sliding engagement with an upper portion of the inner side wall of the bushing. A lower portion of the outer side wall of the sleeve is in rotational sliding engagement with a lower portion of the inner side wall of the bushing. An intermediate portion of the outer side wall of the sleeve is in rotational sliding engagement with an intermediate portion of the inner side wall of the hushing
In the embodiment shown, the upper and lower outer diameters of the sleeve equal each other. The upper and lower inner diameters of the inner side wall of the bushing equal each other.
So that the manner in which the features, advantages and objects of the disclosure, as well as others which will become apparent, are attained and can be understood in more detail, more particular description of the disclosure briefly summarized above may be had by reference to the embodiment thereof which is illustrated in the appended drawings, which drawings form a part of this specification. It is to be noted, however, that the drawings illustrate only a preferred embodiment of the disclosure and is therefore not to be considered limiting of its scope as the disclosure may admit to other equally effective embodiments.
The methods and systems of the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings in which embodiments are shown. The methods and systems of the present disclosure may be in many different forms and should not be construed as limited to the illustrated embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey its scope to those skilled in the art. Like numbers refer to like elements throughout.
It is to be further understood that the scope of the present disclosure is not limited to the exact details of construction, operation, exact materials, or embodiments shown and described, as modifications and equivalents will be apparent to one skilled in the art. In the drawings and specification, there have been disclosed illustrative embodiments and, although specific terms are employed, they are used in a generic and descriptive sense only and not for the purpose of limitation.
Referring to
ESP 11 may also include other modules, such as a gas separator for separating gas from the well fluid prior to the well fluid flowing into pump 15. The various modules may be shipped to a well site apart from each other, then assembled with bolts or other types of fasteners.
Referring to
A tubular spacer 38 is shown between the upper side of a next lower impeller 31 and the lower end of sleeve 37 for transmitting up-thrust from the next lower impeller to sleeve 37. Spacer 38 may also be considered to he a hub member. Sleeve 37 could be employed with only some of the pump stages or in all of the pump stages. That is, if sleeve 37 is only in some of the stages, hubs 35 could transfer thrust from one impeller 31 to another impeller 31 and eventually to sleeve 37. Sleeve 37 is a single-piece member and may he of a harder material than the material of impellers 31 and diffusers 27, such as tungsten carbide.
Sleeve 37 seats in a thrust bushing 39, which in turn is nonrotatably supported in a diffuser receptacle 40. Bushing 39 may be press-fit in diffuser receptacle 40 or secured otherwise, such as by a retaining ring. Bushing 39 is also a single-piece member and may also he of a harder material, such as tungsten carbide, than the material of impellers 31 and diffusers 27. Sleeve 37 is secured to shaft 25 for rotation but is free to move a limited amount axially relative to shaft 25. Typically a key (not shown) engages mating axially extending grooves 41 (
Referring to
Bushing 39 has an upper end 53, a lower end 55 and a cylindrical exterior 57. Bushing has a bore 59 with a bushing bore axis 61. Bore 59 has an inner or internal side wall 63 that is concave, spherical, and has slightly greater radius of curvature than sleeve external side wall 47. Bushing internal side wall 63 extends from bushing upper end 53 to bushing lower end 55. Internal side wall 63 has a maximum inner diameter 69 halfway between bushing upper end 53 and bushing lower end 55. The inner diameter of internal side wall 63 at upper end 53 and lower end 55 may be the same and are smaller than the maximum inner diameter 69 of internal side wall 63. The inner diameters of internal side wall 63 at any point from bushing upper end 53 to lower end 55 are slightly greater than the outer diameters of sleeve external side wall 47 at the same places so as to closely receive sleeve 37 in rotating sliding contact.
Two slots 65 spaced 180 degrees apart from each other relative to bushing axis 61 are formed in internal side wall 63. Each slot 65 extends from upper end 53 to approximately one-half the distance between bushing upper end 53 and bushing lower end 55, which is at the maximum inner diameter. Slots 65 thus do not extend all the way to bushing lower end 55 in this embodiment. Alternately, slots 65 could extend upward from bushing lower end 55 half the distance to bushing upper end 53. Each slot 65 has a base 67 with two side edges spaced circumferentially apart from each other the width of slot 65. When viewed in the cross-section of
The height or axial dimension of sleeve 37 along sleeve axis 51 from upper end 43 to lower end 45 is shown to be slightly less than the height or axial dimension of bushing 39 along bushing axis 61 from upper end 53 to lower end 55. The axial dimension along sleeve axis 51 of sleeve 37 is slightly less than the circumferential width of each bushing slot 65. The maximum outer diameter of sleeve external side wall 47 is slightly less than the radial distance from base 67 of one slot 65 to base 67 of the other slot 65. The inner diameter of bushing bore 59 at upper end 53 and lower end 55 is smaller than the maximum outer diameter of sleeve external side wall 47.
To assemble sleeve 37 in bushing 39, an assembler will tilt sleeve 37 so that sleeve axis 51 is perpendicular to bushing axis 61. The assembler then aligns the tilted sleeve 37 with slots 65 and inserts sleeve 37 into bushing bore 59, as shown in
After assembling sleeve 37 in bushing 39 as shown in
During operation, impellers 31 and sleeves 37 rotate with shaft 25. Down-thrust from the impeller 31 above sleeve 37 transfers through impeller hub 35 to sleeve 37. The load path for the down-thrust passes through sleeve 37 and bushing 39 to diffuser 27 and housing 23. The downward force passes from the lower portion of sleeve external side wall 47 to a lower portion of bushing internal side wall 63. Similarly, during up-thrust, spacer 38 transfers the up-thrust from the next lower impeller 31 to sleeve 37. The upthrust load path transfers through sleeve 37 and bushing 39 to diffuser 26. The upward directed force passes through an upper portion of sleeve external side wall 47 into an upper portion of internal side wall 63 of bushing 39. Sleeve 37 and bushing 39 serve as a radial hearing for shaft 25, as well as a thrust bearing for upward and downward directed thrust.
While, the disclosure has been shown in only one of its forms, it should be apparent to those skilled in the art that is susceptible to changes.
This application claims priority to Ser. No. 61/914,023, filed Dec. 10, 2013.
Number | Date | Country | |
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61914023 | Dec 2013 | US |