This disclosure relates generally to equipment utilized and operations performed in conjunction with a subterranean well and, in examples described below, more particularly provides a spider usable with multiple well component sizes.
A “spider” is a type of equipment used in well pipe handling operations to grip and suspend a well component above a borehole. A spider may be used with various types of well components, such as, tubular strings (e.g., drill pipe, tubing, casing, etc.), bottom hole assemblies (which may in various examples include logging tools, drilling motors, drill collars, stabilizers, reamers, etc.) and other well equipment. A spider typically includes multiple gripping elements (known to those skilled in the art as “slips”) arranged in a radial array.
Therefore, it will be readily appreciated that improvements are continually needed in the art of designing, constructing and utilizing spiders. The present specification provides such improvements to the art.
Representatively illustrated in
In the
The spider 14 is incorporated into a rig floor 16 of a well rig 18 (such as, a land-based or a water-based drilling rig, etc.). In this example, the spider 14 is mounted in the rig floor 16 so that it is flush with an upper surface 16a of the rig floor. In this manner, the spider 14 does not present a tripping hazard to personnel working on the rig floor 16. However, in other examples, the spider 14 is not necessarily flush with an upper surface of a rig floor.
The tubular string 12 includes multiple well components 20, 22 having respective different diameters. In this example, the well component 20 could be part of a bottom hole assembly and the well component 22 could be a tubular (such as, a section of drill pipe, tubing, liner or casing). However, the scope of this disclosure is not limited to use of any particular type or combination of well components with the spider 14.
Referring additionally now to
In this example, it is desired for the slips 24 to also be able to effectively grip an outer surface of the well component 22. However, the well components 20, 22 have substantially different outer diameters D1, D2. In contrast, in a conventional spider, the slips are generally configured to effectively grip only a relatively narrow range of well component diameters.
The spider 14 example of
Each slip carrier 28 is also provided with a slip actuator 32. The slip actuators 32 can comprise hydraulic or pneumatic cylinders, electrical actuators, power screws, or any other suitable type of actuator. The slip actuators 32 displace the slips 24 to raised and lowered positions relative to the slip carriers 28. The slip actuators 32 may also displace the slips 24 to intermediate positions (between the raised and lowered positions) in some examples.
In the raised position, the slips 24 are disengaged from a well component positioned in the spider 14. In the lowered position, the slips 24 can engage and grip a well component positioned in the spider 14.
In this example, the raised position is an uppermost position of the slips 24, at which the slip actuators 32 are at their maximum extent. The slips 24 can be positioned at the raised, uppermost position whether or not a well component is positioned in the spider 24.
In an intermediate position (between the raised and lowered positions), the slips 24 may or may not engage a well component positioned in the spider 24. The size of the well component, the positions of the slip carriers 28 and the configurations of the slips 24 can affect whether the slips engage a particular well component at a particular position of the slips relative to the slip carriers.
As depicted in
In the
The spider 14 example of
In the
The table assembly 42 in this example includes laterally separable body sections 44, 46 that contain the slip assemblies 23. The body sections 44, 46 are laterally displaceable along channels or rails 48 (only one of which is visible in
When it is desired to pass a substantially large component or item of equipment (such as, a conductor pipe, riser section, blowout preventer, etc.) through the spider 14, the body sections 44, 46 can be laterally separated from each other (see
Although the spider 14 example of
Referring additionally now to
Referring additionally now to
Body section actuators 50 are used to laterally displace the body sections 44, 46 toward and away from each other. The body section actuators 50, as well as the slip actuators 32 and slip carrier actuators 30 described above, could be hydraulically, electrically or otherwise activated.
For example, hydraulic actuators, electrical actuators or power screws may be used in different examples. As another example, a rack and pinion system could be implemented with a motor (hydraulic/electric/pneumatic) to separate the body sections 44 and 46 instead of using an actuator. The rack could be mounted on the body halves 44 and 46, and the motors could be mounted on the rails 48. The scope of this disclosure is not limited to use of any particular type of actuator for any of the actuators described herein or depicted in the drawings.
Referring additionally now to
In some examples, it is expected that the opening 52 in the open configuration can allow a well component or item of equipment having a width or diameter of up to 80 inches (˜203 cm) to pass through the spider 14. However, the scope of this disclosure is not limited to the spider 14 allowing a well component or item of equipment having a width or diameter of up to 80 inches (˜203 cm) to pass through the spider.
Referring additionally now to
The maximum open configuration will accommodate a larger well component between the pipe guides 36 as compared to the minimum open configuration. For example, the maximum open configuration of
The pipe guides 36 are rotated about respective pipe guide axes 54 between their minimally open and maximally open positions by respective pipe guide actuators 56. The pipe guide axes 54 are parallel to the central axis 26, so that the pipe guides 36 rotate in a plane that is orthogonal to the central axis.
However, the scope of this disclosure is not limited to any particular orientation of the axes 54, or to rotation of the pipe guides 36 at all. In other examples, the pipe guides 36 could be displaced relative to each other without any rotation (e.g., the pipe guide actuators 56 could laterally displace the pipe guides without rotating the pipe guides).
Referring additionally now to
In this example, each of the covers 38 is pivotable more than 90 degrees from a closed position (see
However, the scope of this disclosure is not limited to any particular orientation of the covers 38 in either of the open or closed positions. For example, the covers 38 could be oriented parallel to the central axis 26 in the open position.
In some examples, the covers 38 can be actuated between the open and closed positions using a motor or other actuator (not shown), thereby enabling remote operation. Alternatively, the covers 38 can be manually opened or closed by a rig crew member using a crane or other lifting device.
Referring additionally now to
The slip actuators 32 can be activated to raise the slips 24 when desired. Note that the slip actuators 32 displace the slips 24 along respective inclined surfaces 28a of each slip carrier 28. Dovetail profiles (or other types of interlocking profiles) may be formed on the surfaces 28a to retain the slips 24 on the slip carriers 28 while permitting displacement of the slips along the surfaces 28a. Note, also, that the slip actuators 32 are oriented parallel to the respective slip carrier surfaces 28a in this example.
Because the surfaces 28a are inclined upwardly and outwardly relative to the central axis 26, when the slip actuators 32 raise the slips 24, the slips will also displace radially outwardly. Thus, raising of the slips 24 can be used to displace the slips out of gripping engagement with a well component previously suspended in the spider 14, or to otherwise increase a radial distance between the slips.
Referring additionally now to
In these positions of the slips 24 and slip carriers 28, a well component can be effectively gripped and suspended by the slips of the spider 14. As described more fully below, a set of only four of the slips 24 and slip carriers 28 are displaced to their respective lowered and radially extended positions in this example (see
Referring additionally now to
In these positions of the slips 24, the slips are displaced radially outward relative to their
Referring additionally now to
In this example, the spider 14 is configured to accommodate a relatively small diameter well component therein. However, since the set of four slips 24 are in their raised positions, the slips will not grippingly engage the relatively small diameter well component. Note that two of the set of four slips 24 and slip carriers 28 are disposed in the body section 44 of the table assembly 42, and the other two of the set of four slips and slip carriers are disposed in the body section 46 of the table assembly.
Referring additionally now to
In this configuration, the spider 14 is able to grip and suspend the relatively small diameter well component therein. With the set of four slips 24 in their lowered positions, the slips will grippingly engage the relatively small diameter well component.
Referring additionally now to
In this example, the spider 14 is configured to accommodate an intermediate diameter well component therein. To grip the intermediate diameter well component when it is positioned in the spider 14, the corresponding six slip actuators 32 (see
Note that three of the set of six slips 24 and slip carriers 28 are disposed in the body section 44 of the table assembly 42, and the other three of the set of six slips and slip carriers are disposed in the body section 46 of the table assembly. Furthermore, note that the slip carriers 28 are not radially inwardly displaced as far as the slip carriers in the
Referring additionally now to
In this example, the spider 14 is configured to accommodate a relatively large diameter well component therein. To grip the relatively large diameter well component when it is positioned in the spider 14, the corresponding slip actuators 32 (see
Note that five of the set of ten slips 24 and slip carriers 28 are disposed in the body section 44 of the table assembly 42, and the other five of the set of ten slips and slip carriers are disposed in the body section 46 of the table assembly. Furthermore, note that the slip carriers 28 are not radially inwardly displaced as far as the slip carriers in the
Although the spider 14 examples described above and depicted in the drawings include up to ten each of the slips 24 and slip carriers 28, in other examples a smaller or larger number of slips and slip carriers may be used. In addition, it is not necessary for half of the total number of slips 24 and slip carriers 28 to be disposed in each of the body sections 44, 46 of the table assembly 42.
For automated, or at least instrumented, control of operation of the spider 14, displacements and/or positions of each of the displaceable components of the spider may be monitored, for example, using appropriate sensors (such as, limit switches, proximity sensors, linear variable displacement sensors, etc.). Each of the slips 24, slip carriers 28, pipe guides 36, covers 38 and body sections 44, 46 may be monitored. Each of the actuators 30, 32, 50, 56 may be equipped with sensors to monitor their state of activation, position and/or displacement.
If desired, a weight indicator or load cell may be incorporated into the spider 14, in order to monitor the weight of any tubular string or well component suspended by the spider. Any, all or any combination of the weight indicator or load cell and the sensors described above may be connected to a control system of the well rig 18 (see
In some examples, a position of at least one of: the first and second sets of slip carriers 28, slips 24 carried on the first and second sets of slip carriers 28, and a table assembly body section 44, 46 may be sensed using any of a variety of different sensors. Using the sensed position(s), the operation of the well rig 18 can be controlled.
For example, a safety interlock system may be activated in response to the sensed position(s). The safety interlock system could, for example, prevent opening of the spider 14 when an elevator is open, and prevent opening of the elevator when the spider 14 is open.
It may now be fully appreciated that the above disclosure provides significant advancements to the spider design, construction and utilization art. In examples described above, the spider 14 enables a wide variety of different sized well components 20, 22 to be accommodated therein or passed therethrough. The pipe guide assembly 34 helps to maintain the well components 20, 22 centered in the spider 14, and the covers 38 provide for enhanced access to the interior of the table assembly 42.
The above disclosure provides to the art a spider 14 for use with a subterranean well. In one example, the spider 14 can include multiple slip assemblies 23 distributed circumferentially about a central axis 26, with each slip assembly 23 comprising: a) a slip carrier 28 radially displaceable relative to the central axis 26, b) a slip 24 displaceable relative to the slip carrier 28, and c) a slip actuator 32 operable to displace the slip 24 relative to the slip carrier 28. The slip actuator 32 is disposed at least partially internal to the slip carrier 28.
In any of the examples described above:
The slip actuator 32 may be operable to displace the slip 24 along a surface 28a of the slip carrier 28. The surface 28a of the slip carrier 28 may be angularly offset from the central axis 26. The term “angularly offset” refers to the surface 28a being disposed at an angle from the central axis 26, where the angle is greater than zero degrees and less than 90 degrees.
The slip actuator 32 may be oriented parallel to the surface 28a of the slip carrier 28.
Each slip assembly 23 may include a slip carrier actuator 30 operable to displace the slip carrier 28 radially relative to the central axis 26.
The spider 14 may include a pipe guide assembly 34 comprising multiple pipe guides 36. Each of the pipe guides 36 may be rotatable about a respective guide axis 54 that is parallel to the central axis 26.
The spider 14 may include a table assembly 42 comprising an upper surface 42a. The table assembly 42 may be configured to mount to a well rig 18 with the upper surface 42a of the table assembly 42 being flush with a rig floor 16 of the well rig 18.
The table assembly 42 may include first and second body sections 44, 46, and at least one body section actuator 50 operable to vary a lateral separation between the first and second body sections 44, 46. Each of the first and second body sections 44, 46 may contain multiple ones of the slip assemblies 23.
Another spider 14 example described above can comprise multiple slip assemblies 23 distributed circumferentially about a central axis 26, and a pipe guide assembly 34 comprising first and second pipe guides 36, and first and second guide actuators 56. The first guide actuator 56 is operable to rotate the first pipe guide 36 about a first guide axis 54 that is parallel to the central axis 26, and the second guide actuator 56 is operable to rotate the second pipe guide 36 about a second guide axis 54 that is parallel to the central axis 26.
In any of the examples described above:
The spider 14 may include first and second covers 38, with each of the first and second covers 38 being pivotable relative to the central axis 26. The first pipe guide 36 and the first guide actuator 56 may be mounted to the first cover 38, and the second pipe guide 36 and the second guide actuator 56 may be mounted to the second cover 38.
Each of the first and second covers 38 may be pivotable at least 90 degrees relative to the central axis 26. Each of the first and second covers 38 may pivot at least 90 degrees from a closed position to an open position.
The spider 14 may include a table assembly 42. The table assembly 42 may include an upper surface 42a. The table assembly 42 may be configured to mount to a well rig 18 with the upper surface 42a of the table assembly 42 being flush with a rig floor 16 of the well rig 18.
The table assembly 42 may include first and second body sections 44, 46 and a body actuator 50 operable to vary a lateral separation between the first and second body sections 44, 46. Each of the first and second body sections 44, 46 may contain multiple ones of the slip assemblies 23.
Each slip assembly 23 may include a slip 24, a slip carrier 28, a slip actuator 32 operable to displace the slip 24 relative to the slip carrier 28, and a slip carrier actuator 30 operable to displace the slip carrier 28 radially relative to the central axis 26.
A method of operating a spider 14 is also provided to the art by the above disclosure. In one example, the method can comprise: actuating a first set of slip carrier actuators 30 of the spider 14, thereby displacing a first set of slip carriers 28 radially relative to a first well component 20 having a first diameter D1; and actuating a second set of slip carrier actuators 30 of the spider 14, thereby displacing a second set of slip carriers 28 radially relative to a second well component 22 having a second diameter D2, the first diameter D1 being different from the second diameter D2, and a number of slip carriers 28 in the first set of slip carriers 28 being different from a number of slip carriers 28 in the second set of slip carriers 28.
In any of the examples described above:
The second diameter D2 may be greater than the first diameter D1, and the number of slip carriers 28 in the second set of slip carriers 28 may be greater than the number of slip carriers 28 in the first set of slip carriers 28.
The spider 14 may include laterally separable first and second body sections 44, 46. Half of the number of slip carriers 28 in the first set of slip carriers 28 may be disposed in the first body section 44, and half of the number of slip carriers 28 in the first set of slip carriers 28 may be disposed in the second body section 46.
Half of the number of slip carriers 28 in the second set of slip carriers 28 may be disposed in the first body section 44, and half of the number of slip carriers 28 in the second set of slip carriers 28 may be disposed in the second body section 46.
The spider 14 may include a table assembly 42. The method may include attaching the spider 14 to a well rig floor 16, thereby aligning an upper surface 42a of the table assembly 42 with the well rig floor 16.
The method may include actuating a first set of slip actuators 32 of the spider 14, thereby displacing a first set of slips 24 into gripping engagement with the first well component 20; and actuating a second set of slip actuators 32 of the spider 14, thereby displacing a second set of slips 24 into gripping engagement with the second well component 22.
At least one slip 24 of the first set of slips 24 may be included in the second set of slips 24.
Each of the first set of slip actuators 32 may be disposed at least partially internal to a respective one of the first set of slip carriers 28.
The method can include sensing a position of at least one of: the first and second sets of slip carriers 28, slips 24 carried on the first and second sets of slip carriers 28, and a table assembly body section 44, 46; and controlling operation of a well rig 18 in response to the sensed position.
The controlling step can include activating a safety interlock system that prevents opening of the spider 14 when an elevator is open, and that prevents opening of the elevator when the spider 14 is open.
Although various examples have been described above, with each example having certain features, it should be understood that it is not necessary for a particular feature of one example to be used exclusively with that example. Instead, any of the features described above and/or depicted in the drawings can be combined with any of the examples, in addition to or in substitution for any of the other features of those examples. One example's features are not mutually exclusive to another example's features. Instead, the scope of this disclosure encompasses any combination of any of the features.
Although each example described above includes a certain combination of features, it should be understood that it is not necessary for all features of an example to be used. Instead, any of the features described above can be used, without any other particular feature or features also being used.
It should be understood that the various embodiments described herein may be utilized in various orientations, such as inclined, inverted, horizontal, vertical, etc., and in various configurations, without departing from the principles of this disclosure. The embodiments are described merely as examples of useful applications of the principles of the disclosure, which is not limited to any specific details of these embodiments.
The terms “including,” “includes,” “comprising,” “comprises,” and similar terms are used in a non-limiting sense in this specification. For example, if a system, method, apparatus, device, etc., is described as “including” a certain feature or element, the system, method, apparatus, device, etc., can include that feature or element, and can also include other features or elements. Similarly, the term “comprises” is considered to mean “comprises, but is not limited to.”
Of course, a person skilled in the art would, upon a careful consideration of the above description of representative embodiments of the disclosure, readily appreciate that many modifications, additions, substitutions, deletions, and other changes may be made to the specific embodiments, and such changes are contemplated by the principles of this disclosure. For example, structures disclosed as being separately formed can, in other examples, be integrally formed and vice versa. Accordingly, the foregoing detailed description is to be clearly understood as being given by way of illustration and example only, the spirit and scope of the invention being limited solely by the appended claims and their equivalents.
Filing Document | Filing Date | Country | Kind |
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PCT/US2021/020932 | 3/4/2021 | WO |
Number | Date | Country | |
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62994000 | Mar 2020 | US |