None.
The present disclosure relates to freeze prevention for exterior water spigots. More particularly, the present disclosure relates to apparatus and methods employing a mounting collar with a lamp holder that locates an incandescent lamp within the discharge spout of a water spigot, which is powered by an intrinsically safe low voltage power supply utilizing battery and/or utility power, to thereby couple thermal energy from the incandescent lamp into the spigot.
The presence of water spigots on building exteriors, including residential structures, retail establishments, and commercial building, are ubiquitous in the United States, and around the world. In climates where freezing temperatures occur, the problem of frozen spigots is well known, which may result in interrupted water supply from frozen spigots, rupturing of spigots and connected supply pipes, and a substantial potential for flooding and flood damage.
A number of products are available to address the issue of frozen spigots. A commonly available solution is to install an insulated cup about the exterior portion of the spigot, retained in place by some sort of fastener. This is a low cost option that can easily be installed by end users, however, since the insulation adds no heat energy to the system, it merely slows the rate at which heat loss occurs, often times resulting frozen spigots after somewhat longer exposure to freezing temperatures. Another option is to replace the spigot with an extended spigot that locates the valve seat and water supply pipes further inward toward the warmer side of the exterior wall on which the spigot is mounted. This option can be effective, but carries a high cost, given the requirement to purchase and install a new spigot, or have installed, including modification to existing building plumbing.
Other options are known in the art, such as the use of heat tapes wrapped about the spigot, sometime covered with thermal insulation. Such heat tapes generally operate on utility power, and thus must address the risk of electrical shock, which is exacerbated by the wet environment nature of water spigot applications. These solutions are also expensive, and generally require the skills of a tradesman to install. Other powered systems are known, which employ resistive heating elements and control systems that operate on utility power sources, which all carry issues related to dangerous voltages and currents involved, and the need for specialized components, both of which drive up cost to the end user. Still other systems are known, which insert a heating component along the feed pipe to the spigot, requiring modification of the building plumbing to install, again, driving up the cost of installing such systems. Thus, it can be appreciated that there is a need in the art for a low cost apparatus and method for controlling freezing of exterior water spigots, which is intrinsically safe, and which can be self-installed by end users.
The problems in the prior art are addressed by the apparatus and methods of present invention. The present disclosure teaches an apparatus that prevents water from freezing in a spigot that has a discharge spout. The apparatus includes a mounting collar that engages the spigot about the discharge spout, and a lamp holder coupled to the mounting collar, which accepts an incandescent lamp, and which locates the lamp within the discharge spout while the mounting collar is attached to the spigot. An electrical interface is connected to the lamp holder and extends from its exterior surface. A power supply is connected to the electrical interface to selectively illuminate the incandescent lamp, and thereby couple thermal energy from the incandescent lamp into the spigot.
In a specific embodiment of the foregoing apparatus, the mounting collar has a hole formed through it to the exterior surface, which supportively engages the lamp holder, when inserted though the hole.
In a specific embodiment of the foregoing apparatus, the mounting collar is fabricated from a translucent material enabling light emitted from the incandescent lamp to be visible about the exterior surface of the mounting collar, so the user can confirm whether the lamp is illuminated or not.
In a specific embodiment of the foregoing apparatus, the mounting collar includes one or more weep openings passing from the interior of the spout through the exterior surface, which facilitates water draining from the spigot.
In a specific embodiment of the foregoing apparatus, the spout has a male garden hose thread, and the mounting collar has a female garden hose thread that engages the male garden hose thread.
In a specific embodiment of the foregoing apparatus, the mounting collar engages the spout using compressive force provided by an elastic member disposed about the mounting collar.
In a specific embodiment of the foregoing apparatus, the incandescent lamp and power supply operate at a nominal twelve volts direct current, which are intrinsically safe for wet environments. In a refinement to this embodiment, the electric interface is a commercially available twelve volt connector selected from a barrel connector and a two-conductor flat automotive connector. In another refinement to this embodiment, the incandescent lamp is a twelve volt nominal lamp commonly available in commercial distribution from automotive parts suppliers.
In a specific embodiment, the foregoing apparatus further includes a battery coupled between the power supply and the electrical interface, to provide electric current to the lamp holder while the power supply is not providing electric power. In a refinement to this embodiment, the power supply is a battery charger connected to the utility power supply, and the battery is a rechargeable battery, which facilitates battery-backed operation of the incandescent lamp during power outage in the utility power supply.
The present disclosure teaches a method of preventing water from freezing in a spigot that has a discharge spout using a mounting collar, a lamp holder that accepts an incandescent lamp, and that is coupled to an electrical interface extending from an exterior surface of the mounting collar, and a power supply. The method includes the steps of connecting the mounting collar to the spigot discharge spout, coupling the lamp holder to the mounting collar, which locates the incandescent lamp within the discharge spout, and connecting the power supply to the electrical interface. Then, selectively illuminating the incandescent lamp, and thereby coupling thermal energy from the incandescent lamp into the spigot.
In a specific embodiment of the foregoing method, where the mounting collar has a hole formed through to its exterior surface, the method further includes inserting the lamp holder through the hole, thereby supportively engaging the lamp holder with the mounting collar.
In a specific embodiment of the foregoing method, where the mounting collar is fabricated from a translucent material, the method further includes enabling light emitted from the incandescent lamp to be visible from the exterior of the mounting collar, thereby facilitating user confirmation that the lamp is illuminated.
In a specific embodiment of the foregoing method, where the spout has a male garden hose thread, and the mounting collar has a female garden hose thread, the method includes attaching the mounting collar to the spout by engaging the female garden hose thread with the male garden hose thread.
In a specific embodiment, the foregoing method further includes connecting and retaining the mounting collar ion the spout with using compressive force provided by an elastic member disposed thereabout. In yet another specific embodiment, wherein the mounting collar includes at least a first weep opening extending from the interior thereof through to the exterior surface, the method further includes visually determine that light is emitted through the at least a first weep opening, thereby confirming operation of the lamp.
In a specific embodiment of the foregoing method the incandescent lamp and power supply operate at a nominal twelve volts direct current, thereby providing for intrinsically safe operation in wet environments. In a refinement to this embodiment, the method further includes coupling a battery between the power supply and the electrical interface, and thereby providing electric current to the lamp holder while the power supply is not providing electric power. In a further refinement, where the power supply is a battery chargers and the battery is a rechargeable battery, the method further includes connecting the power supply to a utility power supply, to thereby facilitate battery operation of the incandescent lamp during power outage in the utility power supply.
Illustrative embodiments and exemplary applications will now be described with reference to the accompanying drawings to disclose the advantageous teachings of the present invention.
While the present invention is described herein with reference to illustrative embodiments for particular applications, it should be understood that the invention is not limited thereto. Those having ordinary skill in the art and access to the teachings provided herein will recognize additional modifications, applications, and embodiments within the scope hereof and additional fields in which the present invention would be of significant utility.
In considering the detailed embodiments of the present invention, it will be observed that the present invention resides primarily in combinations of steps to accomplish various methods or components to form various apparatus and systems. Accordingly, the apparatus and system components, and method steps, have been represented where appropriate by conventional symbols in the drawings, showing only those specific details that are pertinent to understanding the present invention so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having the benefit of the disclosures contained herein.
In this disclosure, relational terms such as first and second, top and bottom, upper and lower, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms “comprises,” “comprising,” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by “comprises a” does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
The present disclosure advantageously utilizes low cost and readily available components to implement a water spigot freeze prevention apparatus and method, which transfers waste heat energy emitted by a low voltage incandescent lamp to warm a spigot, thereby preventing water in the spigot from freezing. An illustrative embodiment includes a mounting collar that attaches to the spout portion of a spigot, typically by connection with a conventional garden hose thread (“GHT”), and retains a lamp holder in suitable position such that an incandescent lamp fixed to the lamp holder is located, at least partially, within the spout. Electric current is coupled to the lamp holder, and lamp, through an electrical connection located on the exterior of the mounting collar. Empirical testing has determined that modest power, on the order of five watts, will produce a temperature differential of thirty degrees Fahrenheit, or more, in the spigot body, which is sufficient to prevent freezing at temperatures of zero degrees Fahrenheit, or less. The power of the lamp may be increased in colder climate, or insulation may be added external to the spigot to reduce ambient heat losses. By utilizing automotive components that operate on a nominal twelve volts direct current, (typically 13.8 volts DC), two important advantages are realized. First, such automotive components are readily available and in wide distributing through auto parts distributors at low cost. Second, such low voltage direct current devices are intrinsically safe and meet the requirements of leading regulatory and safety standards, particularly important in outdoor and wet environments.
In the United States, various regulations, codes, and organizations address the issues surrounding electrical safety. For electrical power distribution, the US National Electrical Code (NEC), NFPA 70, article 725 (2005), defines low distribution system voltage (LDSV) as 0 to 49 volts. The National Fire Prevention Association (NFPA) standard 79 article 6.4.1.1 defines distribution protected extra-low voltage (PELV) as nominal voltage of 30 Vrms or 60 Vdc ripple-free for dry locations, and 6 Vrms or 15 Vdc in all other cases. Underwriters Laboratories, (UL) standard 508A, article 43 defines 0 to 20 volts peak/5 amps or 20.1 to 42.4 volts peak/100 VA as low-voltage limited energy (LVLE) circuits. Accordingly, under the National Electrical Code, 13.8 volts AC is “low voltage”. Under the National Fire Prevention Association, for non-dry locations, less than 6 volts AC, and less than 15 volts DC are low voltage. Furthermore, under the Underwriters Laboratory standards, 14.1 volts AC (20 volts peak) is low voltage for up to 5 amps (note that the designs of the present disclosure draws about 5 watts at 360 milliamps). This it can be appreciated the illustrative embodiments satisfy all these requirements for safety.
Reference is directed to
In this disclosure, an exterior water valve is referred to as a “spigot”. However, it is understood that various names are in common use for such devices. These names include, but are not limited to, a faucet, a hydrant, a hose bib, a tap, a water valve, a hose tap, a sillcock, and others, are known to those skilled in the art. The teachings of the present disclosure are applicable to all of them.
It is understood that 90%, or more, of the energy consumed by incandescent lamps is heat, not light. Therefore, utilizing the waste heat portion of the energy yields a 90% efficient heat source. Alternatively, cartridge heaters or similar heat elements, are considerably more expensive and difficult to source and maintain by consumers. However, low voltage incandescent lamps are readily available and inexpensive. For example, automotive side marker lamps such as the commonly available #194 and #168 wedge base lamps, are low cost lamps in the five watt power range. In addition, lamp holders are readily available and enable simple and rapid replacement of the lamp. Low voltage direct current power has the benefits of mitigating or eliminating shock hazards. With respect to efficiency, heat cables are available, but they consume about seven watts of power per foot. The shortest heat cable commonly available is three 3 feet in length which translates to twenty-one watts of power consumption. Furthermore, heat cables are bulky and are made to protect lengths of pipe. They also require a temperature module to be in contact with the pipe to regulate operation. Without module contact, a heat cable will never turn off and could present a malfunction risk. Wrapping a heat cable around a small area is not practical or recommended. By comparison, the illustrative embodiments of the present disclosure are easy, compact, and convenient to install for effective freeze protection.
Reference is directed to
Reference is directed to
In the illustrate embodiments, the lamp 32 is an automotive type, twelve volt nominal, incandescent lamp. There are a number of different lamp base types available, as will be appreciated by those skilled in the art. The wedge-based lamps are a suitable choice due to the compact nature of the design, relative low cost, and simplicity with which they can be replaced. Generally, a “W5W” type bulb is employed, which designates a wedge based five watt lamp. These “bulbs” actually range in power output, with the #194 lamp making 3.8 watts and the #168 lamp making 4.9 watts. Various manufacturers employ proprietary model designations, including GE 27563, GE 2825, Philips 12961, Wagner Federal Mogul BP17177, Eiko 2825, Hella 78274, Lucas 501, Narva 17177, Sylvania 2825, Stanley WB122, and Tungsram 5307. There are many types of automotive lamps, which employ a range of base types. Wikipedia.org provides an on-line listing of many of them at the following URL:
Reference is directed to
Empirical testing of the arrangement in
Reference is directed to
Reference is directed to
Reference is directed to
Reference is directed to
Reference is directed to
Reference is directed to
Thus, the present invention has been described herein with reference to a particular embodiment for a particular application. Those having ordinary skill in the art and access to the present teachings will recognize additional modifications, applications and embodiments within the scope thereof.
It is therefore intended by the appended claims to cover any and all such applications, modifications and embodiments within the scope of the present invention.
Number | Name | Date | Kind |
---|---|---|---|
1224030 | Smith | Apr 1917 | A |
1345593 | Giddens | Jul 1920 | A |
1611606 | Pope | Dec 1926 | A |
1723743 | Mason | Aug 1929 | A |
1735165 | Hornby | Nov 1929 | A |
1873820 | Carpenter | Aug 1932 | A |
2382512 | Simon | Aug 1945 | A |
3636312 | Dreher | Jan 1972 | A |
4559440 | Hamasaka | Dec 1985 | A |
4927993 | Simmons | May 1990 | A |
5004894 | Whitehead | Apr 1991 | A |
5420466 | Powers | May 1995 | A |
5614119 | Ollis | Mar 1997 | A |
5859953 | Nickless | Jan 1999 | A |
6536458 | Kindermann | Mar 2003 | B1 |
6949718 | Hockenberry | Sep 2005 | B1 |
10393361 | Pessenda | Aug 2019 | B1 |
10935254 | Toomey | Mar 2021 | B2 |
20100200559 | Marcotte | Aug 2010 | A1 |
Number | Date | Country | |
---|---|---|---|
20220333361 A1 | Oct 2022 | US |