Patent Application
20090076550
Understanding that drawings depict only certain preferred embodiments of the invention and are therefore not to be considered limiting of its scope, the preferred embodiments will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
In the following description, numerous specific details are provided for a thorough understanding of specific preferred embodiments. However, those skilled in the art will recognize that embodiments can be practiced without one or more of the specific details, or with other methods, components, materials, etc. In some cases, well-known structures, materials, or operations are not shown or described in detail in order to avoid obscuring aspects of the preferred embodiments. Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in a variety of alternative embodiments.
Disclosed are embodiments of spinal fixation system connectors. Some embodiments of the invention disclosed herein may be used to connect an engagement member, such as a bone screw or hook, to a spinal fixation rod. Other embodiments of the invention may be used to connect a spinal fixation rod to another connector that may, in turn, be connected to an engagement member that is engaged with a portion of a patient's vertebral column.
In one example of an embodiment according to the invention, a connector body is provided comprising a slot. The slot may be configured to allow a spinal fixation rod to extend therethrough. The connector body may also comprise two or more opposing sidewalls. In some embodiments, two opposing sidewalls may at least partially define the slot. A cap, which is configured to be connected with the connector body, may also be provided. In some embodiments, the cap may be configured to be engaged with the connector body by rotating the cap with respect to the connector body.
The cap may comprise a threaded opening configured to receive a set screw used to engage/lock the rod. The cap may also be configured to circumscribe a portion of the rod when the cap is connected with a connector body having a rod extending therethrough. The cap may also comprise two interior groove portions. The interior groove portions on the cap may be configured to receive the top portions of the two opposing sidewalls when the cap is engaged with the connector body. The two interior groove portions may comprise portions of a single circumferential groove formed in the cap or, alternatively, they may comprise separate grooves in the cap that do not form a single circumferential groove in the cap. In some embodiments having a single circumferential groove with two interior groove portions, the groove may be “open” at opposite sides of the cap such that along the open portions the groove is bounded by less than three surfaces.
In some connector embodiments, the two opposing sidewalls of the connector body, along with the two interior groove portions of the cap, may be curved. In such embodiments, the curvature of the opposing sidewalls may be substantially the same as the curvature of the interior groove portions such that the cap can be at least partially rotated with the top portions of the opposing sidewalls positioned within the interior groove portions.
One or both of the opposing sidewalls of the connector body may also comprise an exterior flange. The cap may also comprise one or more channels that are configured to receive the exterior flange(s). In some embodiments, the cap may comprise opposing sidewalls, one or both of which may have such a channel formed therein. An exterior surface of each of the exterior flanges and a surface of each of the channels may also be curved. The curvature of the exterior surfaces of the exterior flanges may also be substantially the same as the curvature of the surfaces of the channels so as to further facilitate rotatably connecting the cap with the connector body and to provide a secure connection therebetween.
A projection, such as a peg, may also be positioned adjacent to at least one of the channels to prevent over-rotation of the cap on the connector body. Accordingly, in some embodiments, the top portions of the opposing sidewalls of the connector body may be inserted into the interior groove portions in the interior of the cap, after which the cap may be rotated with respect to the connector body to engaged the flange(s) with the channel(s). Further rotation of the cap is then prevented when the projection(s) abut the exterior flange(s). In other embodiments, the top portions of the opposing sidewalls of the connector body may be engaged with the interior groove portions of the cap simultaneously with the engagement of the flange(s) with the channel(s).
A recess may also be positioned adjacent to at least one of the flanges so as to receive the projection to thereby engage the cap with the connector body at a fixed rotational position. The recess may be sized and/or shaped to correspond with the size and/or shape of the projection so that the projection at least partially fits and locks within the recess. The interface between the recess and the projection may also be such that an audible sound—such as a “click”—is generated when the projection has been engaged with the recess, thereby signaling to the surgeon that the cap is accurately positioned on the connector body.
In embodiments that are configured for use with bone screws or other engagement members, the connector body may be configured to engage and operate in conjunction with an at least partially-spherical head. More particularly, the connector body may be configured to receive and engage the at least partially spherical head such that the bone screw can initially be positioned at any of a plurality of angles with respect to the connector body. In such embodiments, a central opening may therefore be provided to allow a bone screw or other engagement member to be inserted therethrough.
In some embodiments, this may be facilitated by providing a saddle configured to be positioned so as to simultaneously engage a bone screw and a rod. In one embodiment of such a saddle, the saddle may comprise a cutout portion configured to receive the rod therein and a seat portion configured to receive the at least partially spherical head. The saddle may also comprise an opening extending through the cutout portion and configured to allow for access to a socket on the at least partially spherical head. The socket on the head of the bone screw may be configured to engage a driving instrument to thread the bone screw into a vertebral bone.
Other embodiments of the invention may be configured for use in connection with other spinal fixation components, some of which need not be configured for direct engagement with a portion of the vertebral column. For example, in one embodiment, a spinal fixation system connector may be provided that comprises an offset connector rod extending from the connector body. Such a connector may, like the other embodiments discussed above, be configured to receive a spinal fixation rod. However, the offset connector rod, unlike the engagement members discussed above, may be engaged with another connector, which, in turn, may be connected with an engagement member, such as a bone screw. The offset connector may, in other words, be used for connecting an engagement member at a location offset from the axis of a spinal fixation rod.
Often, the offset connector rod will extend from the connector body in a direction substantially perpendicular to the direction with which the rod extends through the slot. However, of course, this need not be the case. Other embodiments are contemplated in which the offset connector rod extends at a non-perpendicular angle relative to the axis of the spinal fixation rod.
With reference to the accompanying drawings, specific examples of embodiments of the invention will now be shown and described in greater detail.
Connector body 110, a side elevation view of which is shown in
Opposing sidewalls 112 and 114 each comprise an exterior flange. More particularly, sidewall 112 comprises exterior flange 113 and sidewall 114 comprises exterior flange 115. The outer surface of flanges 113 and 114 are also curved. The curvature of the flanges in this embodiment is substantially the same as the curvature of the opposing sidewalls.
Connector body cap 150, which is shown in greater detail in
By inserting the top portions of sidewalls 112 and 114 into groove portions 162 and 164, respectively, splaying of sidewalls 112 and 114 may be prevented, or at least the likelihood of such splaying reduced. Moreover, by substantially matching the curvature of sidewalls 112 and 114 with that of groove portions 162 and 164, rotational engagement of cap 150 with respect to connector body 110 may be facilitated. More particularly, by configuring the curvature of the opposing sidewalls to be substantially the same as the curvature of the interior groove portions, the cap can be at least partially rotated with the top portions of the opposing sidewalls positioned within the interior groove portions.
As previously mentioned, opposing sidewalls 112 and 114 each comprise an exterior flange 113 and 115, respectively. In the depicted embodiment, the cap 150 also comprises opposing sidewalls 152 and 154, as also previously mentioned. The opposing cap sidewalls 152 and 154 each comprise an inside channel 173 and 175, respectively, each of which is configured to receive an exterior flange from the connector body 110. More particularly, channel 173 is configured to receive flange 113 from connector body 110 and channel 175 is configured to receive flange 115 from connector body 110. Thus, as cap 150 is rotated with sidewalls 112 and 114 engaging groove portions 162 and 164, flanges 113 and 115 are also rotated into engagement with channels 173 and 175, respectively. In the depicted embodiment, flanges 113 and 115 do not extend along the entire length of sidewalls 112 and 114. As such, cap 150 can be lowered onto connector body 110 with parts (corresponding with the length of sidewalls 112 and 114 lacking a flange) of sidewalls 112 and 114 positioned within groove portions 162 and 164, after which cap 150 can be rotated to further engage cap 150 with connector body 110 by engaging flanges 113 and 115 with channels 173 and 175. When cap 150 has been rotated into this position, it cannot be pulled off of connector body 110 without further rotation of cap 150.
In some embodiments, one or more projections may be provided on the cap. For example, cap 150 includes projections 171 and 172. Projections 171 and 172 comprise pegs, although other types of projections—such as rails, pins, teeth, and the like—may alternatively be used. The projection(s) may be positioned adjacent to at least one of the channels to prevent over-rotation of the cap on the connector body. Thus, for example, peg 171 is positioned adjacent to channel 173 and peg 172 is positioned adjacent to channel 175, as best shown in
In some embodiments, a recess may be positioned adjacent to one or more of the flanges on the connector body. This recess (or recesses) may be configured to receive a projection on the connector body cap to engage the cap with the connector body at a fixed rotational position. In some embodiments, the recess and the projection may be configured such that an audible sound—such as a “click”—is generated when the projection is received within and engages the recess, thereby signaling to the surgeon that the cap has been fully rotated into place on the connector body. Thus, for example, connector body 110 comprises recess 117, as shown in
Likewise, due to the “snap-fit” between peg 172 and recess 117, rotation of cap 150 in the opposite direction is made more difficult. As such, engagement of cap 150 with connector body 110 in a particular fixed rotational orientation, and maintenance of such engagement, is facilitated. Of course, the projection/recess engagement may be such that a moderate to high amount of force can dislodge the projection from the recess. In addition, recesses may be provided adjacent to both flanges if desired. Recess 117, along with projection 171, comprise one example of a means for selectively maintaining a fixed rotational orientation between a connector body cap and a connector body.
As best seen in
Connector body 110 may also include one or more staking windows 120 in some embodiments, as best shown in
One embodiment of saddle 140 is shown in greater detail in
Saddle 140 may also comprise an opening 146 configured to allow for access to a socket 136 on the at least partially spherical head 135 of bone screw 130. Socket 136 may be configured to engage a driving instrument to thread the bone screw 130 into a vertebral bone.
An alternative saddle 240 is shown in
An alternative embodiment of a spinal fixation system 300 is shown in
The cap/connector body interface for the alternative embodiment shown in
Spinal fixation system 300 allows for offset connection of a spinal fixation engagement member, such as a bone screw. In other words, offset connector rod 330 may be inserted into a connector body, such as connector body 110, of another spinal fixation component. Thus, connector body 310 may, like connector body 110, be configured to receive a spinal fixation rod. However, offset connector rod 330 may be engaged with another connector body, which, in turn, may be connected with an engagement member, such as a bone screw. Offset connector 330 may thereby be used for connecting an engagement member, such as a bone screw, at a location offset from the axis of a spinal fixation rod.
The above description fully discloses the invention including preferred embodiments thereof. Without further elaboration, it is believed that one skilled in the art can use the preceding description to utilize the invention to its fullest extent. Therefore the examples and embodiments disclosed herein are to be construed as merely illustrative and not a limitation of the scope of the present invention in any way.
It will be obvious to those having skill in the art that many changes may be made to the details of the above-described embodiments without departing from the underlying principles of the invention. The scope of the present invention should, therefore, be determined only by the following claims.
